Search Results (118)

Titanium–aluminum–vanadium (Ti6Al4V) is a material chosen for spine, orthopedic, and dental implants due to its combination of desirable mechanical and biological properties. Lasers have been used to modify metal surfaces, enabling the generation of a surface on Ti6Al4V with distinct micro- and nano-scale structures. Studies indicate that topography with micro/nano features of osteoclast resorption pits causes bone marrow stromal cells (MSCs) and osteoprogenitor cells to favor differentiation into an osteoblastic phenotype. This study examined whether the biological response of human MSCs to Ti6Al4V surfaces is sensitive to laser treatment-controlled micro/nano-topography. First, 15 mm diameter Ti6Al4V discs (Spine Wave Inc., Shelton, CT, USA) were either machined (M) or additively manufactured (AM). Surface treatments included no laser treatment (NT), nanosecond laser (Ns), femtosecond laser (Fs), or nanosecond followed by femtosecond laser (Ns+Fs). Surface wettability, roughness, and surface chemistry were determined using sessile drop contact angle, laser confocal microscopy, X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). Human MSCs were cultured in growth media on tissue culture polystyrene (TCPS) or test surfaces. On day 7, the levels of osteocalcin (OCN), osteopontin (OPN), osteoprotegerin (OPG), and vascular endothelial growth factor 165 (VEGF) in the conditioned media were measured. M NT, Fs, and Ns+Fs surfaces were hydrophilic; Ns was hydrophobic. AM NT and Fs surfaces were hydrophilic; AM Ns and Ns+Fs were hydrophobic. Roughness (Sa and Sz) increased after Ns and Ns+Fs treatment for both M and AM disks. All surfaces primarily consisted of oxygen, titanium, and carbon; Fs had increased levels of aluminum for both M and AM. SEM images showed that M NT discs had a smooth surface, whereas AM surfaces appeared rough at a higher magnification. Fs surfaces had a similar morphology to their respective NT disc at low magnification, but higher magnification revealed nano-scale bumps not seen on NT surfaces. AM Fs surfaces also had regular interval ridges that were not seen on non-femto laser-ablated surfaces. Surface roughness was increased on M and AM Ns and Ns+Fs disks compared to NT and Fs disks. OCN was enhanced, and DNA was reduced on Ns and Ns+Fs, with no difference between them. OPN, OPG, and VEGF levels for laser-treated M surfaces were unchanged compared to NT, apart from an increase in OPG on Fs. MSCs grown on AM Ns and Ns+Fs surfaces had increased levels of OCN per DNA. These results indicate that MSCs cultured on AM Ns and AM Ns+Fs surfaces, which exhibited unique roughness at the microscale and nanoscale, had enhanced differentiation to an osteoblastic phenotype. The laser treatments of the surface mediated this enhancement of MSC differentiation and warrant further clinical investigation. Full article

The single-crystal diamond (SCD), owing to its extreme physical and chemical properties, serves as an ideal substrate for quantum sensing and high-frequency devices. However, crystal anisotropy imposes significant challenges on fabricating high-quality micro-nano structures, directly impacting device performance. This work investigates the effects of femtosecond laser processing on the SCD under two distinct crystallographic orientations via single-pulse ablation. The results reveal that ablation craters along the <100> orientation exhibit an elliptical shape with the major axis parallel to the laser polarization, whereas those along the <110> orientation form near-circular craters with the major axis at a 45° angle to the polarization. The single-pulse ablation threshold of the SCD along <110> is 9.56 J/cm², representing a 7.8% decrease compared to 10.32 J/cm² for <100>. The graphitization threshold shows a more pronounced reduction, dropping from 4.79 J/cm² to 3.31 J/cm² (31% decrease), accompanied by enhanced sp² carbon order evidenced by the significantly intensified G-band in the Raman spectra. In addition, a phase transition layer of amorphous carbon at the nanoscale in the surface layer (thickness of ~40 nm) and a narrow lattice spacing of 0.36 nm are observed under TEM, corresponding to the interlayer (002) plane of graphite. These observations are attributed to the orientation-dependent energy deposition efficiency. Based on these findings, an optimized crystallographic orientation selection strategy for femtosecond laser processing is proposed to improve the quality of functional micro-nano structures in the SCD. Full article

The aim was to investigate the impact of laser parameters on the surface morphology of ablated graphene and elucidate the interaction mechanism between carbon materials and femtosecond lasers. A pulsed laser with a wavelength of 1030 nm is employed to infer the ablation threshold of the surface and interface of graphene coatings formed through ultrasonic spraying. The ablation threshold of the coating–substrate interface is verified by numerical simulation. Incorporating the data of groove width and depth obtained from a three-dimensional profilometer and finite element simulation, an in-depth analysis of the threshold conditions of laser ablation in coating materials is accomplished. The results indicate that when the femtosecond laser frequency is 10 kHz, the pulse width is 290 fs, and the energy density reaches 0.057 J/cm², the graphene material can be effectively removed. When the energy density is elevated to 2.167 J/cm², a complete ablation of a graphite coating with a thickness of 1.5 μm can be achieved. The findings of this study validate the evolution law and linear relationship of ablation crater morphology, offering new references for microstructure design and the selection of controllable laser processing parameters. Full article

A superhydrophobic surface with hierarchical micro/nano-array structures was successfully fabricated on 6061 aluminum alloy through a combination of femtosecond laser etching and anodic oxidation. Femtosecond laser etching formed a regularly arranged microscale “pit-protrusion” array on the aluminum alloy surface. After modification with a fluorosilane ethanol solution, the surface exhibited superhydrophobicity with a contact angle of 154°. Subsequently, the anodic oxidation process formed an anodic oxide film dominated by an array of aluminum oxide (Al₂O₃) nanopores at the submicron scale. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed that the nanopore structures uniformly and continuously covered the laser-ablated layer. This hierarchical structure significantly increased the surface water contact angle to 162°. Wettability analysis showed that the prepared composite coating formed an air layer accounting for 91% of the surface area. Compared with the sample only treated by femtosecond laser etching, the presence of the Al₂O₃ nanopore structure significantly enhanced the mechanical durability, superhydrophobic durability, and corrosion resistance of the superhydrophobic surface. The proposed multi-step fabrication strategy offers an innovative method for creating multifunctional, durable superhydrophobic coatings and has important implications for their large-scale industrial use. Full article

Laser-induced periodic surface structures (LIPSSs) produced via ultrafast laser-induced oxidation offer a promising route for high-quality nanostructuring, with reduced thermal damage compared to conventional ablation-based methods. However, the influence of laser repetition frequency on the formation and morphology of oxidized LIPSSs remains insufficiently explored. In this study, we systematically investigate the effects of varying the femtosecond laser repetition frequency from 1 kHz to 100 kHz while keeping the total pulse number constant on the oxidation-induced LIPSSs formed on amorphous silicon films. Scanning electron microscopy and Fourier analysis reveal a transition between two morphological regimes with increasing repetition frequency: at low frequencies, the long inter-pulse intervals result in irregular, disordered oxidation patterns; at high frequencies, closely spaced pulses promote the formation of highly ordered, periodic surface structures. Statistical measurements show that the laser-modified area decreases with frequency, while the LIPSS period remains relatively stable and the ridge width exhibits a peak at 10 kHz. Finite-difference time-domain (FDTD) and finite-element simulations suggest that the observed patterns result from a dynamic balance between light-field modulation and oxidation kinetics, rather than thermal accumulation. These findings advance the understanding of oxidation-driven LIPSS formation dynamics and provide guidance for optimizing femtosecond laser parameters for precise surface nanopatterning. Full article

Glass-based microfluidic devices are essential for applications such as diagnostics and drug discovery, which utilize their optical clarity and chemical stability. This review systematically analyzes pulsed laser micromachining as a transformative technique for fabricating glass-based microfluidic devices, addressing the limitations of conventional methods. By examining three pulse regimes—long (≥nanosecond), short (picosecond), and ultrashort (femtosecond)—this study evaluates how laser parameters (fluence, scanning speed, pulse duration, repetition rate, wavelength) and glass properties influence ablation efficiency and quality. A higher fluence improves the material ablation efficiency across all the regimes but poses risks of thermal damage or plasma shielding in ultrashort pulses. Optimizing the scanning speed balances the depth and the surface quality, with slower speeds enhancing the channel depth but requiring heat accumulation mitigation. Shorter pulses (femtosecond regime) achieve greater precision (feature resolution) and minimal heat-affected zones through nonlinear absorption, while long pulses enable rapid deep-channel fabrication but with increased thermal stress. Elevating the repetition rate improves the material ablation rates but reduces the surface quality. The influence of wavelength on efficiency and quality varies across the three pulse regimes. Material selection is critical to outcomes and potential applications: fused silica demonstrates a superior surface quality due to low thermal expansion, while soda–lime glass provides cost-effective prototyping. The review emphasizes the advantages of laser micromachining and the benefits of a wide range of applications. Future directions should focus on optimizing the process parameters to improve the efficiency and quality of the produced devices at a lower cost to expand their uses in biomedical, environmental, and quantum applications. Full article

A novel composite groove array surface was fabricated using femtosecond laser ablation technology to enhance self-replenishment capability. Initially, the driving efficiency of droplets on the composite groove array surface was tested using a high-speed droplet transportation system, characterizing the effect of this surface on lubricant backflow characteristics. Simultaneously, measurement of lubricating film thickness was utilized to explore the lubrication enhancement effect of the composite groove array surface on oil film formation under reciprocating motion. The multidimensional gradient wettability, engineered through the composite groove array surface, demonstrated excellent efficiency in lubricant replenishment within the lubrication track. Oil droplet transportation testing demonstrated that the composite groove array surface, which induced gradient wettability at the boundary, attained a maximum driving speed of 123.5 mm/s. This innovative design significantly reduced the barriers associated with lubricant backflow, particularly those induced by cavitation expansion during high-frequency reciprocating motion. Furthermore, the results demonstrated that the film-forming capabilities of this composite groove array surface were enhanced, thereby optimizing the overall lubrication performance. Full article

The reflectance (R) of linear and circular micro-gratings on c-plane sapphire Al₂O₃ ablated by a femtosecond (fs) laser were spectrally characterised for thermal emission $\propto (1-R)$ in the mid-to-far infrared (IR) spectral range. An IR camera was used to determine the blackbody radiation temperature from laser-patterned regions, which showed (3–6)% larger emissivity dependent on the grating pattern. The azimuthal emission curve closely followed the Lambertian angular profile $\propto cos{\theta }_a$ at the 7.5–13 μm emission band. The back-side ablation method on transparent substrates was employed to prevent debris formation during energy deposition as it applies a forward pressure of >0.3 GPa to the debris and molten skin layer. The back-side ablation maximises energy deposition at the exit interface where the transition occurs from the high-to-low refractive index. Phononic absorption in the Reststrahlen region 20–30 μm can be tailored with the fs laser inscription of sensor structures/gratings. Full article

High-purity quartz is considered one of the world’s scarce mineral resources. During the evaluation process of high-purity quartz raw material deposits, metallurgical purification evaluation experiments are often required to assess the quality of quartz. However, these experiments are costly and time-consuming, and have other drawbacks. In addition, high-purity quartz is difficult to analyze by laser ablation inductively coupled plasma mass spectrometry (LA-ICP-MS) due to its extremely low impurity content, resulting in low accuracy. It is therefore essential to assess the validity of the results obtained from LA-ICP-MS analysis of quartz minerals and to establish an efficient and cost-effective method for the evaluation of high-purity quartz deposits. We selected samples from the high-purity quartz deposits at Yamansu and Taerlang in Xinjiang, which exhibit uniform cathodoluminescence (CL) characteristics. We conducted trace element analysis of quartz using four methods: nanosecond laser dot ablation, femtosecond laser dot ablation, femtosecond laser line ablation, and femtosecond laser area scanning. Combined with the results of metallurgical purification, the stability of quartz LA-ICP-MS analytical data and the proximity to the purification results are evaluated by using two methods, i.e., the comparison of casting diagrams and the construction of comprehensive stability and proximity evaluation models. The results show that the femtosecond laser line ablation has the best stability in the analysis of the elements of quartz Al, Ti, Li, and B and the highest proximity to the results of metallurgical purification, and the nanosecond laser dot ablation also has better stability and proximity, while femtosecond laser surface scanning data quality is relatively poor due to unavoidable inclusions and co-associated minerals. Geological mapping using in situ quartz trace element content can effectively delineate the potential areas of high-purity quartz, and the results of analysis and the metallurgical purification results have a high degree of proximity. Therefore, this paper recommends the use of femtosecond laser line ablation as a highly efficient exploration method for high-purity quartz deposits. Full article

We report on the formation of homogeneous nanostructures using a two-step ablation process with square flattop beams of femtosecond (fs) laser pulses. The Gaussian beam output from a ytterbium fs laser system was converted to a square flattop beam by a refractive beam shaper and a square mask. This beam was split into two with a diffraction optical element, and then the downsized beams were spatially and temporally superimposed on a titanium surface. In the first step, the interference fringes of these two beams formed grooves with a period of 1.9 µm through ablation. Next, the surface was irradiated at normal incidence by a single beam to form a homogeneous line-like nanostructure with a period of 490 nm in a 53 μm square area. This nanostructure had a constant period and was formed over 95% of the laser-processed area, indicating that the ratio between the nanostructure and modification area was over six times larger than that for a Gaussian beam. Full article

The use of femtosecond laser for bone ablation has been demonstrated in numerous studies; however, the clinical application requires further optimization to meet safety, accuracy, and efficiency standards. This study aims to optimize the energy density parameter of a robot-controlled femtosecond laser surgical system for bone ablation by assessing temperature changes, ablation efficiency, and ablation effects. Furthermore, the morphological and histological characteristics of bone tissue were compared with those of conventional mechanical methods. The results indicated that a laser energy density of 1.05 J/cm² was optimal for bone ablation, maintaining the bone surface temperature below 47 °C and achieving an ablation efficiency of 0.145 mm³/s. The deviations in cavity diameters were significantly smaller for the laser group (6.58 ± 18.09 μm) compared to the bur group (80.09 ± 45.45 μm, p < 0.001, N = 5 per group). Femtosecond laser ablation produced cleaner cavity margins with minimal bone debris accumulation. Additionally, the adjacent Volkmann and Haversian canals retained their normal morphology, indicating limited mechanical and thermal damage to the bone tissue. The robot-controlled femtosecond laser system demonstrated the potential for achieving safe, accurate, efficient, and clean bone ablation, offering promising prospects for clinical applications. Full article

There is a growing need for novel methods to modify the surfaces of a wide range of materials over large areas. Here, we demonstrate the creation of low-reflectance ($R<2\%$) surfaces in the near-to-mid infrared (IR) spectral window of 2–20 $\mathsf{\mu }$m by ablating W, Al, and Cu with high average intensity 20–120 TW/cm², 200 fs laser pulses at 1030 nm wavelength. The chemical modifications of the surfaces by laser ablation under ambient room conditions were analyzed using X-ray photoelectron spectroscopy (XPS). The results show a consistent decrease in the metallic component, accompanied by an increase in metal oxides. Energy dispersive spectroscopy (EDS) showed a similar increase in oxygen content over a micrometer depth scale. The reduced refractive index of the metal oxides compared to the corresponding metals contributes to the reduction in IR reflectance, combined with the formation of 3D hierarchically textured surface structures. These IR-black metals exhibit great potential for radiative cooling at elevated temperatures relevant to industrial and space applications. Full article

A method of femtosecond laser multi-pulse grid-like point etching (MP-GPE) was used to prepare glass fiber reinforced plastics with superhydrophobic properties. This article investigates the influence trend of single-pulse energy (5–35 μJ) and etching pulse number (20–100) on the morphology of surface concave holes, including depth and width. Different combinations of process parameters have a modulating effect on the size of the concave hole structure and the ablation of the reinforced plastics. At a single-pulse energy of 25 μJ and 60 pulse numbers, the depth of the concave holes increases to the maximum of approximately 63 μm, and the width of the upper surface of the concave holes is approximately 33 μm. Under these conditions, the maximum water contact angle of 160.6° is obtained, which is consistent with the theoretical calculation results of 161.6°. This is very promising for the power industry to use this material in low-temperature, drag-reducing environments. Full article

The conventional near-infrared laser transmission welding (LTW) process for joining dissimilar transparent polymers is limited by the need to incorporate optical absorbents, which compromises joint performance and raises biocompatibility concerns. To address these issues, this study proposed a surface modification technique using femtosecond laser ablation prior to the welding process. Experiments involved 520 nm femtosecond laser ablation of transparent polymers, followed by LTW of dissimilar transparent polymers using an 808 nm laser, with subsequent characterization and mechanical property evaluations. A maximum joint strength of 13.65 MPa was achieved. A comprehensive investigation was conducted into the physical and chemical mechanisms through which laser ablation improved the welding performance of dissimilar transparent polymers. The results demonstrated that laser ablation generated microstructures that serve as substitutes for optical absorbents while also facilitating the formation of numerous oxygen-containing functional groups. These enhancements improve miscibility and bonding performance between dissimilar polymers, enabling absorbent-free welding between ablated polycarbonate (PC) and polystyrene (PS). This work confirms both the feasibility and potential application of this process for direct LTW of dissimilar transparent polymers. Full article

Carbon-fiber-reinforced plastic (CFRP) is a popular material possessing great properties, such as strength, lightness, and resistance to corrosion and the environment. Important steps in the production of various parts made of CFRP are surface structuring, milling, drilling and cutting processes. Here, we propose to use ultrashort pulse lasers to achieve the high-quality, low-heat-affected-zone ablation of CFRP. We investigated the ablation efficiency dependence on the processing parameters, such as the pulse duration, pulse energy and pulse overlap. We showed that good-quality results could be achieved using just low-/mid-average-power femtosecond laser equipment. We also discuss further cutting process optimization possibilities using ultrashort pulse lasers and show the possibility of HAZ-free CFRP cutting by femtosecond laser ablation. Full article