Search Results (5,052)

To investigate how steam-explosion pretreatment affects humification during sawdust composting, an aerobic composting experiment was conducted using sawdust, chicken manure, and spent mushroom substrate as feedstocks. Two treatments were established—a steam-explosion-pretreated sawdust group (SEW) and an untreated sawdust control (CK)—each with three replicate reactors. Samples were collected dynamically at five key composting stages (initial, heating, thermophilic, cooling, and maturation) for physicochemical, enzymatic, and microbial community analyses. Linear mixed-effects model analysis revealed that enzyme activities were significantly affected by treatment, composting time, and their interaction. SEW significantly enhanced cellulase and polyphenol oxidase activities, and increased laccase and peroxidase activities at specific stages. Compared with CK (humic substances, 75.30 g/kg), SEW promoted higher humic substance accumulation (120.80 g/kg) and altered the dynamics of dissolved organic carbon. Microbial co-occurrence networks in SEW (50 nodes, 602 edges) were more complex than CK (49 nodes, 464 edges), indicating tighter microbial interactions. Path analysis revealed that HS in CK was mainly influenced by DOC and temperature, while HS in SEW was associated with enzyme activities, microbial diversity, and Pseudogracilibacillus. These results suggest that steam-explosion pretreatment enhances substrate transformation and humic substance formation during composting. Full article

Wear remains a dominant cause of performance loss and premature failure in mechanical components, motivating the development of environmentally benign surface-engineering solutions. Among thermal spray systems, high-velocity oxy-fuel (HVOF)-sprayed WC-Co coatings are widely applied under severe wear conditions. The development of nanophase coatings offers the potential for enhanced mechanical performance. However, retaining the nanostructure and limiting decarburization during deposition remain key challenges. In this study, nanophase WC-12Co feedstocks with two particle size ranges, together with Al-modified nanophase powders, were used to deposit coatings under optimized HVOF spraying conditions (spray distance 200 mm, reduced O₂/fuel ratio, and high particle velocity) and were benchmarked against a conventional WC-12Co (12 wt.% Co) coating. The coatings were characterized in terms of microstructure and phase constitution (OM, SEM/EDS, XRD) as well as thickness, porosity (0.5–3.6%), adhesion strength (up to 65 MPa), and microhardness (~1040–1210 HV). Tribological behavior was assessed by ASTM G99 pin-on-disk testing and counterbody wear was quantified via geometric volume loss estimations. The use of larger nanophase particles enabled effective nanostructure retention with limited decarburization, whereas reducing particle size intensified decarburization, promoting increased W₂C formation, and markedly reduced coating cohesion, despite lower porosity and higher hardness. Aluminum additions enhanced coating microhardness and suppressed Co₃W₃C formation, indicating improved phase stability with minimal additional decarburization. Although coating wear remained negligible for all systems, Al-containing coatings exhibited increased friction (up to 35%) and significantly higher counterbody wear (up to sevenfold) compared to the Al-free nanophase coating, which was found to correlate with coating microhardness. Overall, the results demonstrate that optimizing nanophase WC-Co coatings requires balancing competing mechanisms between microstructural stability, cohesive integrity, and tribological response, highlighting the critical role of feedstock design in tailoring coating performance. Full article

While silage maize (Zea mays L.) remains the dominant biogas feedstock crop in Germany, concerns about landscape homogenization and ecological risks have stimulated the search for more diverse energy crops. This study evaluated twelve amaranth genotypes (GT01–12; Amaranthus spp.) in southwest Germany using field experiments combined with biomass composition analysis and laboratory batch biogas assays. In contrast to earlier studies focusing primarily on the cultivar ‘Baernkraft’ (GT04), a broader set of genetic material was examined. Significant differences among GTs were observed for plant density, dry matter yield (DMY), dry matter content (DMC), and biomass composition. The most productive genotypes (GT09 and GT11) exceeded 10 Mg ha⁻¹ DMY, clearly outperforming Baernkraft. However, even these GTs did not reach the ≈28% DMC threshold considered necessary for reliable ensiling. Lignin concentrations ranged from 4.7% to 7.2% of dry matter. Methane concentrations remained relatively stable (54–55%), resulting in an average methane yield of 1788 ± 441 m³ CH₄ ha⁻¹ (maximum: 2677.8 m³ CH₄ ha⁻¹) across all genotypes and harvest dates. These findings indicate that amaranth may contribute to diversification of biogas cropping systems, although its agronomic and substrate-related performance remains inferior to that of maize under the conditions studied. Full article

The growing demand for sustainable, decentralized energy solutions has heightened interest in biomass-based technologies for rural applications. In Mexico, the expansion of oil palm cultivation in humid tropical regions has generated large quantities of agro-industrial residues that remain largely underutilized. This review analyzes the potential of oil palm residues as feedstock for small-scale thermochemical conversion, with a particular focus on gasifier stove technologies. Key residues, including empty fruit bunches, mesocarp fiber, and palm kernel shells, exhibit favorable physicochemical properties, including adequate calorific values and high volatile matter content, which support their suitability for gasification processes. However, challenges related to moisture content, ash composition, and tar formation may affect system performance and require appropriate pre-treatment and operational control. Gasifier stoves, especially fixed-bed and top-lit updraft (TLUD) configurations, represent a viable solution for decentralized energy generation in rural settings, improving combustion efficiency and reducing emissions compared to traditional biomass use. Despite their potential, current bioenergy policies in Mexico remain primarily focused on large-scale biofuel production, limiting the deployment of small-scale technologies. Overall, oil palm residues constitute a promising feedstock for gasifier stove applications, although their successful implementation depends on feedstock optimization, appropriate stove design, and the development of policy frameworks that support decentralized bioenergy systems. Full article

In the Philippines’ agricultural setup, pre-harvest cacao (Theobroma cacao) fruits are wrapped with low-density polyethylene (LDPE) for moisture retention and damage protection. Responding to the growing concern for its waste volume and scarcity of treatment, this research explores the co-hydrothermal carbonization (co-HTC) of cacao shells (CS) and LDPE as a method to convert agricultural waste with plastic into hydrochar for potential energy applications. Thus, observations on the thermal, physicochemical, and morphological changes from feedstocks to hydrochar are carried out. Optimal conditions of 200 °C for 60 min resulted in hydrochar with 21.11 MJ/kg and appreciable thermal properties. SEM micrographs show that hydrochar had increased surface area, a good fuel characteristic, and surface flaking on oversized LDPE film, suggesting relative LDPE degradation. EDX analysis reveals C, K, Ca, and Zn metals that affect chemical pathways. FTIR analysis further supports chemical synergy by preservation of functional groups innate from both parent materials. Kinetic and thermal evolutions are also investigated to reveal the influence of pretreatment on the stability of cacao shell-dominated hydrochar and the effectivity of biomass integration to facilitate relatively easier cracking of LDPE. The findings support co-HTC as a viable technology to enhance the circular economy by valorizing LDPE and cacao shells while promoting energy recovery and solid fuel production. Full article

The escalating global challenge of waste management, combined with the urgent need to reduce greenhouse gas emissions, has intensified interest in waste-to-energy (WtE) technologies as integrated solutions for sustainable energy recovery. This review critically examines advanced WtE technologies through three interconnected dimensions: the strength of the evidence base supporting performance and environmental claims, the challenges associated with scalability and system integration, and the implications of these technologies for net-zero energy transitions. The analysis covers thermochemical, biochemical, and hybrid conversion pathways, including pyrolysis, gasification, hydrothermal liquefaction, and anaerobic digestion, with particular emphasis on identifying inconsistencies in the literature and clarifying key uncertainties. A persistent gap between laboratory-scale performance and commercial-scale operation is identified and characterised across conversion pathways. Its principal drivers of feedstock heterogeneity, heat transfer limitations, and operational complexity are examined. Environmental assessments are shown to be highly sensitive to system boundary definitions and carbon accounting methodologies, with lifecycle results varying substantially depending on energy substitution assumptions and biogenic carbon treatment. The integration of WtE within circular economy frameworks demonstrates that energy recovery is most effective when positioned as a complement to material recycling rather than a substitute. The roles of combined heat and power configurations, district heating, carbon capture and storage, and emerging reactor technologies in advancing net-zero contributions are assessed. Significant data gaps are identified in long-term operational performance, modelling transparency, and reporting standardisation. The review concludes that WtE technologies represent valuable components of integrated waste and energy management systems, but their long-term contribution to decarbonisation requires careful system design, sound operational strategies, and harmonised performance evaluation frameworks. Full article

Increased demands for protein have led to a search for alternatives to traditional protein sources like soy and animal protein. Black Soldier Fly Larvae can be reared on many feedstocks to produce a high-quality nutrient source for livestock and pets. These insects contain biologically meaningful compounds like antimicrobial peptides, lauric acid, and chitin. This combination of compounds highlights the need to investigate BSFL as a functional ingredient in broilers. This study examined the impact of BSFL inclusion on broiler performance with and without a subclinical Necrotic Enteritis (NE) challenge over two experiments. In both experiments, diets included 0%, 2.5%, or 5.0% BSFL from 0–42 d. During Experiment 2, birds were given a live coccidiosis vaccine at hatch and challenged with C. perfringens at 19, 20, and 21 d. Primary variables include growth performance, lesion scores, and NE-specific mortality. A BSFL inclusion of 2.5% and 5.0% significantly improved feed conversion ratio in both experiments (p < 0.001); 5% BSFL inclusion also significantly improved body weight gain in both experiments (p = 0.014, p = 0.023, respectively). Overall, results indicate that BSFL is an effective and safe feed ingredient option for commercial broiler production, providing biologically relevant improvements in performance with and without disease pressure. Full article

Microbial lipids have emerged as a promising sustainable alternative to plant- and petroleum-derived oils, with applications spanning biofuels, oleochemicals, nutraceuticals, and specialty materials. Significant advances in metabolic engineering and strain development have increased lipid production capacity across diverse microorganisms. Numerous reviews have summarized the biological and metabolic advances in this field, highlighting significant progress in metabolic engineering and strain development that has increased lipid production capacity across diverse microorganisms. However, translating these gains into economically viable industrial processes remains a major challenge. This review examines process engineering strategies for microbial lipid production across the full bioprocessing pipeline, from laboratory-scale strain evolution to industrial-scale operation. We discuss recent developments in adaptive laboratory evolution, systems-guided strain optimization, and robustness engineering, emphasizing their implications for process performance. Key bioprocess parameters—including substrate selection, nutrient limitation strategies, reactor design, oxygen transfer, and process control—are critically evaluated for their impact on lipid yield, productivity, and scalability. Furthermore, downstream processing considerations and techno-economic constraints are analyzed in the context of large-scale implementation. By integrating strain-level innovations with process engineering principles, this review highlights current bottlenecks, emerging solutions, and future directions for achieving efficient and scalable microbial lipid biomanufacturing. Full article

Polypropylene (PP) biocomposites reinforced with Cornus sanguinea L. (CS) pruning-waste particles were investigated using a combined experimental mechanics and finite element (FE) validation framework to support model-based design with an under-utilized lignocellulosic feedstock. Two particle-size fractions (<100 µm, LF1; 100–250 µm, LF2) were produced by grinding and sieving and incorporated into PP at 5–20 wt% via melt compounding and compression molding. Tensile and three-point bending properties were measured in accordance with ASTM D638 and ASTM D790. PP exhibited a tensile strength of 23.63 ± 0.51 MPa and a tensile modulus of 868 ± 21 MPa. Incorporation of LF1 particles increased tensile modulus monotonically, reaching 1020 ± 137 MPa at 20 wt%, while tensile strength decreased with filler content; by contrast, the 20 wt% LF2 formulation showed a pronounced strength reduction to 16.30 ± 0.25 MPa, indicating a disadvantageous size–loading interaction. In flexure, strength was comparatively insensitive to reinforcement (PP: 39.5 ± 0.34 MPa; reductions typically ≤7%), whereas flexural modulus increased to 2152 ± 27 MPa (LF1) and 2110 ± 34 MPa (LF2). FE models calibrated using true stress–true plastic strain data accurately reproduced tensile responses across the full strain range and flexural behavior within the pre-contact-dominated regime, demonstrating the suitability of PP/CS biocomposites for stiffness-driven applications. Full article

This review proposes a “phenomenon–mechanism–regulation” framework for understanding nitrogen immobilization during the conversion of green waste into growing media. Nitrogen immobilization acts as a double-edged sword: intense short-term immobilization, typically occurring within the first 1–2 weeks after substrate establishment, can rapidly deplete mineral nitrogen and induce plant nitrogen deficiency, whereas the immobilized nitrogen is subsequently incorporated into microbial biomass and lignin-associated organic pools, forming a slow-release reservoir that enhances nitrogen retention and reduces leaching losses. Owing to its extremely high C/N ratio (often >100) and the coexistence of labile carbon fractions and recalcitrant compounds (e.g., lignin and phenolics), green waste exhibits substantially stronger immobilization potential than conventional media. Empirical evidence indicates that nitrogen immobilization can reach 10–115 mg N·L⁻¹ within a few days in wood-derived substrates, and additional fertilization of up to 100 mg N·L⁻¹ may be required to maintain crop growth. Mechanistically, nitrogen immobilization is governed by the coupling of microbial assimilation—driven by stoichiometric C/N imbalance (typically triggered when C/N > 20–25)—and abiotic chemical fixation, including reactions between NH₄⁺/NO₂⁻ and lignin-derived phenolics forming stable organic nitrogen compounds. The relative dominance of these pathways is jointly regulated by carbon quality, nitrogen form, and pH. Based on these mechanisms, regulatory strategies are summarized at multiple scales, including feedstock pretreatment to reduce labile carbon availability, substrate formulation to optimize C/N balance, and model-assisted intelligent fertigation to synchronize nitrogen supply with crop demand. Overall, this study provides a theoretical basis for improving green waste valorization and promoting sustainable horticultural production. Full article

Poultry litter represents a promising feedstock for biogas production through anaerobic digestion (AD), offering potential benefits for both on-farm energy supply and organic waste management. This opportunity is particularly relevant in resource-constrained countries, where limited access to reliable energy and inadequate waste management remain critical challenges. This study investigates the integration of poultry litter-based biogas production into a decentralized energy system supplying a poultry farm and a nearby household in Yaoundé, Cameroon. A techno-economic optimization framework based on mixed-integer linear programming is used to determine the cost-optimal configuration of the energy system. The results show that anaerobic digesters are only selected when constraints on poultry litter disposal are introduced. Total annual system costs increase from approximately 2680 EUR·y⁻¹ in the unconstrained scenario to 3720 EUR·y⁻¹ when up to 50% of the poultry litter is valorized locally through AD. Increasing biogas production primarily substitutes liquefied petroleum gas (LPG) used for heating and progressively reduces electricity purchases from the grid. Overall, the analysis indicates that anaerobic digestion is currently not economically competitive when evaluated solely on energy supply benefits, mainly due to the high capital cost of digesters. However, when waste management objectives or external investment support are considered, poultry litter-based biogas systems can contribute to integrated energy–waste management strategies and support circular resource use in small-scale agricultural systems. Full article

Pelletizing is an effective way of converting abundant phosphate ore fines into usable feedstocks for yellow-phosphorus production. In this work, the oxidation-roasting behavior of siliceous–calcareous phosphate ore pellets and siliceous phosphate ore pellets was evaluated in a laboratory tube furnace. The consolidation mechanisms were revealed using optical microscopy, X-ray diffraction, scanning electron microscopy, and energy-dispersive spectroscopy. The results indicate that siliceous phosphate ore pellets exhibit superior oxidation-roasting performance relative to siliceous–calcareous phosphate ore pellets. After roasting, oxidized siliceous–calcareous phosphate ore pellets show a loose and porous framework with large pores, thin walls, and occasional surface cracking. The consolidation of siliceous–calcareous phosphate ore pellets is mainly governed by the recrystallization bonding of silicon–magnesium-bearing fluorapatite. In contrast, oxidized siliceous phosphate ore pellets display a denser microstructure and stronger intergranular bonding. The dominant bonding forms are the recrystallization bonding of silicon-bearing fluorapatite and solid-state bonding between silicon-bearing fluorapatite particles and quartz particles. Furthermore, carbonate gangue minerals are detrimental to strength development because CO₂ release during roasting promotes the development of interconnected porosity and defects, thereby reducing the compressive strength of oxidized phosphate ore pellets. Full article

Ceramics are widely evaluated for their extreme hardness, high-temperature stability, and corrosion resistance, which enable applications in harsh service environments. However, these same properties, high melting points, brittleness, and low thermal shock resistance, make conventional manufacturing of complex ceramic components difficult and expensive. Traditional processes often require costly diamond tooling or energy-intensive sintering and tend to produce only simple geometries, with significant waste material and risk of defects. Additive manufacturing (AM) has recently emerged as a promising route to fabricate intricate, near-net-shape ceramic parts without these drawbacks. By building components layer by layer, AM reduces the need for extensive machining and enables the fabrication of geometrically complex, near-net-shape ceramic structures with reduced material waste, although challenges such as porosity, interlayer defects, and cracking during post-processing remain. Nonetheless, ceramic AM technologies lag behind their metal and polymer counterparts, and significant challenges remain in achieving fully dense parts with reliable mechanical properties. This review provides an in-depth overview of the state of the art in ceramics and ceramic composite additive manufacturing. We detail the most widely used AM processes (stereolithography, binder jetting, material extrusion, powder bed fusion, inkjet printing, and direct energy deposition) and typical feedstock formulations for each technique. We examine the resulting mechanical properties (strength, toughness, hardness, wear resistance) and functional properties (thermal stability, dielectric behavior, biocompatibility) of additively manufactured ceramics, and discuss their current and potential engineering applications in the aerospace, defense, automotive, biomedical, and energy sectors. Persistent challenges, including porosity, shrinkage and cracking during sintering, achieving uniform microstructures, high process costs, and scalability issues, are analyzed, and we highlight promising future directions such as multi-material grading, integration of machine learning for process optimization, and sustainable manufacturing approaches. Despite significant progress, challenges remain in achieving fully dense structures, improving process reliability, and scaling ceramic AM for industrial applications, highlighting the need for further research in process optimization, material design, and multi-material integration. Full article

Biomass pyrolysis has emerged as a flexible platform for converting low-value residues into higher-value energy carriers (bio-oil, biochar and gas) and carbon-rich materials, with realistic potential for negative emissions when biochar is deployed in long-lived sinks. Over the last decade, three developments have driven the field forward: first, a finer mechanistic understanding of devolatilization and secondary reactions; second, major improvements in analytical techniques for characterising feedstocks and products; and third, more rigorous techno-economic and life-cycle assessments that place pyrolysis in a broader energy-system context. Recent experimental work on forestry and agro-industrial residues has clarified how biomass composition, ash chemistry and operating conditions jointly govern product yields, energy content and stability. Parallel advances in GC×GC–MS, high-resolution mass spectrometry, NMR and thermogravimetric methods have shifted the discussion from bulk “bio-oil” and “char” to families of molecules and well-defined structural domains, which can be deliberately targeted by reactor and catalyst design. Data-driven models, ranging from support vector machines applied to TGA curves to ANFIS and random forests for yield prediction, are now accurate enough to support process screening and multi-objective optimisation. At the system level, commercial fast pyrolysis biorefineries report overall useful energy efficiencies on the order of 80–86%, while slow pyrolysis configurations centred on biochar can be economically viable when carbon storage and co-products are appropriately valued. Thermodynamic analyses confirm that indirect gasification via fast-pyrolysis oil sacrifices some energy and exergy efficiency relative to direct solid-biomass gasification but may offer logistical and integration advantages. This review synthesises recent work on (i) feedstock and process characterisation; (ii) state-of-the-art analytical methods for bio-oil, biochar and gas; (iii) modelling and machine-learning tools; and (iv) energy-system deployment of pyrolysis products. Throughout, the emphasis is on how characterisation and modelling inform concrete design choices and on the trade-offs that arise when pyrolysis is considered as part of a wider decarbonisation portfolio. By integrating laboratory-scale characterisation with system-level modelling, this review aligns biomass pyrolysis with several United Nations Sustainable Development Goals (SDGs). The optimisation of thermochemical conversion pathways for forestry and agro-industrial residues directly supports SDG 7 (Affordable and Clean Energy) by enhancing the efficiency of bio-oil and syngas production. Furthermore, the deployment of biochar as a stable carbon sink for negative emissions and soil amendment addresses SDG 13 (Climate Action) and SDG 15 (Life on Land). By converting low-value waste streams into high-value energy carriers and chemicals within a circular bioeconomy framework, the research further contributes to SDG 12 (Responsible Consumption and Production) and SDG 9 (Industry, Innovation and Infrastructure). Full article

Persistent misconceptions about the alleged presence of bisphenol A (BPA) in major commodity plastics continue to distort public perception and, in some cases, regulatory discourse. This occurs despite scientific evidence showing that these polymers are synthesized without BPA. This review examines five widely used plastics—PET, PE, PP, PS, and PVC—focusing on their synthesis, structure–property relationships, and technological changes affecting the sector. We highlight recent innovations in green catalysis, bio-based feedstocks, polymer redesign, and advanced recycling. These advances are speeding the shift to efficient, sustainable processes and a circular polymer economy. We discuss market trends and regulatory frameworks to explain their global and Brazilian relevance, showing how communication gaps can lead to misinformation. By uniting chemical, technological, and regulatory views, this review supports public understanding, evidence-based policy, and the development of safer, high-performance, sustainable polymers. Full article