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Search Results (1,709)

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Keywords = fatigue characteristic

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16 pages, 1391 KiB  
Article
Running-Induced Fatigue Exacerbates Anteromedial ACL Bundle Stress in Females with Genu Valgum: A Biomechanical Comparison with Healthy Controls
by Xiaoyu Jian, Dong Sun, Yufan Xu, Chengyuan Zhu, Xuanzhen Cen, Yang Song, Gusztáv Fekete, Danica Janicijevic, Monèm Jemni and Yaodong Gu
Sensors 2025, 25(15), 4814; https://doi.org/10.3390/s25154814 - 5 Aug 2025
Abstract
Genu valgum (GV) is a common lower limb deformity that may increase the risk of anterior cruciate ligament (ACL) injury. This study used OpenSim musculoskeletal modeling and kinematic analysis to investigate the mechanical responses of the ACL under fatigue in females with GV. [...] Read more.
Genu valgum (GV) is a common lower limb deformity that may increase the risk of anterior cruciate ligament (ACL) injury. This study used OpenSim musculoskeletal modeling and kinematic analysis to investigate the mechanical responses of the ACL under fatigue in females with GV. Eight females with GV and eight healthy controls completed a running-induced fatigue protocol. Lower limb kinematic and kinetic data were collected and used to simulate stress and strain in the anteromedial ACL (A–ACL) and posterolateral ACL (P–ACL) bundles, as well as peak joint angles and knee joint stiffness. The results showed a significant interaction effect between group and fatigue condition on A–ACL stress. In the GV group, A–ACL stress was significantly higher than in the healthy group both before and after fatigue (p < 0.001) and further increased following fatigue (p < 0.001). In the pre-fatigued state, A–ACL strain was significantly higher during the late stance phase in the GV group (p = 0.036), while P–ACL strain significantly decreased post-fatigue (p = 0.005). Additionally, post-fatigue peak hip extension and knee flexion angles, as well as pre-fatigue knee abduction angles, showed significant differences between groups. Fatigue also led to substantial changes in knee flexion, adduction, abduction, and hip/knee external rotation angles within the GV group. Notably, knee joint stiffness in this group was significantly lower than in controls and decreased further post-fatigue. These findings suggest that the structural characteristics of GV, combined with exercise-induced fatigue, exacerbate A–ACL loading and compromise knee joint stability, indicating a higher risk of ACL injury in fatigued females with GV. Full article
(This article belongs to the Special Issue Sensors for Human Posture and Movement)
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11 pages, 814 KiB  
Article
Validity and Reliability of the Singer Reflux Symptom Score (sRSS)
by Jérôme R. Lechien
J. Pers. Med. 2025, 15(8), 348; https://doi.org/10.3390/jpm15080348 - 2 Aug 2025
Viewed by 124
Abstract
Objectives: To investigate the reliability and validity of the Singer Reflux Symptom Score (sRSS), a new patient-reported outcome questionnaire documenting the severity of reflux symptoms in singing voice is proposed. Methods: Amateur and professional singers consulting the European Reflux Clinic for [...] Read more.
Objectives: To investigate the reliability and validity of the Singer Reflux Symptom Score (sRSS), a new patient-reported outcome questionnaire documenting the severity of reflux symptoms in singing voice is proposed. Methods: Amateur and professional singers consulting the European Reflux Clinic for laryngopharyngeal reflux disease (LPRD) symptoms and findings were prospectively recruited from January 2022 to February 2023. The diagnosis was based on a Reflux Symptom Score (RSS) > 13 and Reflux Sign Assessment (RSA) > 14. A control group of asymptomatic singer subjects was recruited from the University of Mons. The sRSS was rated within a 7-day period to assess test–retest reliability. Internal consistency was measured using Cronbach’s α in patients and controls. A correlation analysis was performed between sRSS and Singing Voice Handicap Index (sVHI) to evaluate convergent validity. Responsiveness to change was evaluated through pre- to post-treatment sRSS changes. The sRSS threshold for suggesting a significant impact of LPRD on singing voice was determined by receiver operating characteristic (ROC) analysis. Results: Thirty-three singers with suspected LPRD (51.5% female; mean age: 51.8 ± 17.2 years) were consecutively recruited. Difficulty reaching high notes and vocal fatigue were the most prevalent LPRD-related singing complaints. The sRSS demonstrated high internal consistency (Cronbach-α = 0.832), test–retest reliability, and external validity (correlation with sVHI: r = 0.654; p = 0.015). Singers with suspected LPRD reported a significant higher sRSS compared to 68 controls. sRSS item and total scores significantly reduced from pre-treatment to 3 months post-treatment except for the abnormal voice breathiness item. ROC analysis revealed superior diagnostic accuracy for sRSS (AUC = 0.971) compared to sRSS-quality of life (AUC = 0.926), with an optimal cutoff at sRSS > 38.5 (sensitivity: 90.3%; specificity: 85.0%). Conclusions: The sRSS is a reliable and valid singer-reported outcome questionnaire for documenting singing symptoms associated with LPRD leading to personalized management of Singers. Future large-cohort studies are needed to evaluate its specificity for LPRD compared to other vocal fold disorders in singers. Full article
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20 pages, 2619 KiB  
Article
Fatigue Life Prediction of CFRP-FBG Sensor-Reinforced RC Beams Enabled by LSTM-Based Deep Learning
by Minrui Jia, Chenxia Zhou, Xiaoyuan Pei, Zhiwei Xu, Wen Xu and Zhenkai Wan
Polymers 2025, 17(15), 2112; https://doi.org/10.3390/polym17152112 - 31 Jul 2025
Viewed by 216
Abstract
Amidst the escalating demand for high-precision structural health monitoring in large-scale engineering applications, carbon fiber-reinforced polymer fiber Bragg grating (CFRP-FBG) sensors have emerged as a pivotal technology for fatigue life evaluation, owing to their exceptional sensitivity and intrinsic immunity to electromagnetic interference. A [...] Read more.
Amidst the escalating demand for high-precision structural health monitoring in large-scale engineering applications, carbon fiber-reinforced polymer fiber Bragg grating (CFRP-FBG) sensors have emerged as a pivotal technology for fatigue life evaluation, owing to their exceptional sensitivity and intrinsic immunity to electromagnetic interference. A time-series predictive architecture based on long short-term memory (LSTM) networks is developed in this work to facilitate intelligent fatigue life assessment of structures subjected to complex cyclic loading by capturing and modeling critical spectral characteristics of CFRP-FBG sensors, specifically the side-mode suppression ratio and main-lobe peak-to-valley ratio. To enhance model robustness and generalization, Principal Component Analysis (PCA) was employed to isolate the most salient spectral features, followed by data preprocessing via normalization and model optimization through the integration of the Adam optimizer and Dropout regularization strategy. Relative to conventional Backpropagation (BP) neural networks, the LSTM model demonstrated a substantial improvement in predicting the side-mode suppression ratio, achieving a 61.62% reduction in mean squared error (MSE) and a 34.99% decrease in root mean squared error (RMSE), thereby markedly enhancing robustness to outliers and ensuring greater overall prediction stability. In predicting the peak-to-valley ratio, the model attained a notable 24.9% decrease in mean absolute error (MAE) and a 21.2% reduction in root mean squared error (RMSE), thereby substantially curtailing localized inaccuracies. The forecasted confidence intervals were correspondingly narrower and exhibited diminished fluctuation, highlighting the LSTM architecture’s enhanced proficiency in capturing nonlinear dynamics and modeling temporal dependencies. The proposed method manifests considerable practical engineering relevance and delivers resilient intelligent assistance for the seamless implementation of CFRP-FBG sensor technology in structural health monitoring and fatigue life prognostics. Full article
(This article belongs to the Section Artificial Intelligence in Polymer Science)
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19 pages, 3130 KiB  
Article
Deep Learning-Based Instance Segmentation of Galloping High-Speed Railway Overhead Contact System Conductors in Video Images
by Xiaotong Yao, Huayu Yuan, Shanpeng Zhao, Wei Tian, Dongzhao Han, Xiaoping Li, Feng Wang and Sihua Wang
Sensors 2025, 25(15), 4714; https://doi.org/10.3390/s25154714 - 30 Jul 2025
Viewed by 210
Abstract
The conductors of high-speed railway OCSs (Overhead Contact Systems) are susceptible to conductor galloping due to the impact of natural elements such as strong winds, rain, and snow, resulting in conductor fatigue damage and significantly compromising train operational safety. Consequently, monitoring the galloping [...] Read more.
The conductors of high-speed railway OCSs (Overhead Contact Systems) are susceptible to conductor galloping due to the impact of natural elements such as strong winds, rain, and snow, resulting in conductor fatigue damage and significantly compromising train operational safety. Consequently, monitoring the galloping status of conductors is crucial, and instance segmentation techniques, by delineating the pixel-level contours of each conductor, can significantly aid in the identification and study of galloping phenomena. This work expands upon the YOLO11-seg model and introduces an instance segmentation approach for galloping video and image sensor data of OCS conductors. The algorithm, designed for the stripe-like distribution of OCS conductors in the data, employs four-direction Sobel filters to extract edge features in horizontal, vertical, and diagonal orientations. These features are subsequently integrated with the original convolutional branch to form the FDSE (Four Direction Sobel Enhancement) module. It integrates the ECA (Efficient Channel Attention) mechanism for the adaptive augmentation of conductor characteristics and utilizes the FL (Focal Loss) function to mitigate the class-imbalance issue between positive and negative samples, hence enhancing the model’s sensitivity to conductors. Consequently, segmentation outcomes from neighboring frames are utilized, and mask-difference analysis is performed to autonomously detect conductor galloping locations, emphasizing their contours for the clear depiction of galloping characteristics. Experimental results demonstrate that the enhanced YOLO11-seg model achieves 85.38% precision, 77.30% recall, 84.25% AP@0.5, 81.14% F1-score, and a real-time processing speed of 44.78 FPS. When combined with the galloping visualization module, it can issue real-time alerts of conductor galloping anomalies, providing robust technical support for railway OCS safety monitoring. Full article
(This article belongs to the Section Industrial Sensors)
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20 pages, 1859 KiB  
Systematic Review
From Evidence to Practice: A Systematic Review and Meta-Analysis on the Effects of Supervised Exercise on Fatigue in Breast and Prostate Cancer Survivors
by Arturo Cano-Uceda, Pablo García-Fernández, Blanca Peuyadé-Rueda, Ana María Cañuelo-Marquez, Cristian Solís-Mencía, Carmen Lucio-Allende, Luis De Sousa-De Sousa and José Luis Maté-Muñoz
Appl. Sci. 2025, 15(15), 8399; https://doi.org/10.3390/app15158399 - 29 Jul 2025
Viewed by 197
Abstract
Background: Breast and prostate cancer represent a significant global public health burden. Among the adverse effects of oncological treatments, fatigue is one of the most prevalent, persistent, and disabling symptoms. Therapeutic exercise has been shown to be effective for its management, with [...] Read more.
Background: Breast and prostate cancer represent a significant global public health burden. Among the adverse effects of oncological treatments, fatigue is one of the most prevalent, persistent, and disabling symptoms. Therapeutic exercise has been shown to be effective for its management, with supervision identified as a key factor that may enhance adherence, safety, and intensity control. This systematic review and meta-analysis aimed to compare the effects of supervised exercise programs versus usual care on cancer-related fatigue in patients with breast or prostate cancer. Methods: A systematic search (September–December 2024) was conducted in six databases (PubMed, Web of Science, Scopus, Cochrane, PEDro, Scielo), selecting RCTs from the past 10 years in English or Spanish. Studies compared supervised exercise with unsupervised exercise or usual care in stage I–III breast or prostate cancer patients within five years post-treatment. Methodological quality was assessed with the PEDro scale and risk of bias with Cochrane’s RoB 2.0. A random-effects model was used to calculate pooled effect sizes (ES, 95% CI), with heterogeneity (I2), sensitivity, subgroup, and publication bias analyses. Results: A total of 25 interventions from 19 randomized controlled trials involving over 2200 participants were included. Supervised exercise significantly reduced cancer-related fatigue compared to usual care (effect size = 0.34; 95% CI: 0.22–0.47; p < 0.001; I2 = 56%). Sensitivity analyses supported the robustness of the findings. Subgroup analyses revealed greater effects in combined exercise programs, in men, and in patients with prostate cancer. No evidence of publication bias was observed. While 73.7% of studies were rated as having good methodological quality, the risk of bias was often unclear or high. Conclusions: Supervised therapeutic exercise programs are effective and safe for reducing fatigue in breast and prostate cancer survivors. These interventions should be incorporated into comprehensive care plans, with individualization based on patients’ clinical and demographic characteristics. Further research is needed to identify the most effective and sustainable strategies for different patient subgroups. Full article
(This article belongs to the Special Issue Recent Advances in Exercise-Based Rehabilitation)
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26 pages, 3943 KiB  
Article
Effect of Corrosion-Induced Damage on Fatigue Behavior Degradation of ZCuAl8Mn13Fe3Ni2 Nickel–Aluminum Bronze Under Accelerated Conditions
by Ruonan Zhang, Junqi Wang, Pengyu Wei, Lian Wang, Chihui Huang, Zeyu Dai, Jinguang Zhang, Chaohe Chen and Xinyan Guo
Materials 2025, 18(15), 3551; https://doi.org/10.3390/ma18153551 - 29 Jul 2025
Viewed by 296
Abstract
Corrosion fatigue damage significantly affects the long-term service of marine platforms such as propellers. Fatigue testing of pre-corrosion specimens is essential for understanding damage mechanisms and accurately predicting fatigue life. However, traditional seawater-based tests are time-consuming and yield inconsistent results, making them unsuitable [...] Read more.
Corrosion fatigue damage significantly affects the long-term service of marine platforms such as propellers. Fatigue testing of pre-corrosion specimens is essential for understanding damage mechanisms and accurately predicting fatigue life. However, traditional seawater-based tests are time-consuming and yield inconsistent results, making them unsuitable for rapid evaluation of newly developed equipment. This study proposes an accelerated corrosion testing method for ZCuAl8Mn13Fe3Ni2 nickel–aluminum bronze, simulating the marine full immersion zone by increasing temperature, adding H2O2, reducing the solution pH, and preparing the special solution. Coupled with the fatigue test of pre-corrosion specimens, the corrosion damage characteristics and their influence on fatigue performance were analyzed. A numerical simulation method was developed to predict the fatigue life of pre-corrosion specimens, showing an average error of 13.82%. The S–N curves under different pre-corrosion cycles were also established. The research results show that using the test solution of 0.6 mol/L NaCl + 0.1 mol/L H3PO4-NaH2PO4 buffer solution + 1.0 mol/L H2O2 + 0.1 mL/500 mL concentrated hydrochloric acid for corrosion acceleration testing shows good corrosion acceleration. Moreover, the test methods ensure accuracy and reliability of the fatigue behavior evaluation of pre-corrosion specimens of the structure under actual service environments, offering a robust foundation for the material selection, corrosion resistance evaluation, and fatigue life prediction of marine structural components. Full article
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17 pages, 7181 KiB  
Article
Piezoelectric Effect of k-Carrageenan as a Tool for Force Sensor
by Vytautas Bučinskas, Uldis Žaimis, Dainius Udris, Jūratė Jolanta Petronienė and Andrius Dzedzickis
Sensors 2025, 25(15), 4594; https://doi.org/10.3390/s25154594 - 24 Jul 2025
Viewed by 203
Abstract
Natural polymers, polysaccharides, demonstrate piezoelectric behavior suitable for force sensor manufacturing. Carrageenan hydrogel film with α-iron oxide particles can act as a piezoelectric polysaccharide-based force sensor. The mechanical impact on the hydrogel caused by a falling ball shows the impact response time, which [...] Read more.
Natural polymers, polysaccharides, demonstrate piezoelectric behavior suitable for force sensor manufacturing. Carrageenan hydrogel film with α-iron oxide particles can act as a piezoelectric polysaccharide-based force sensor. The mechanical impact on the hydrogel caused by a falling ball shows the impact response time, which is measured in milliseconds. Repeating several experiments in a row shows the dynamics of fatigue, which does not reduce the speed of response to impact. Through the practical experiments, we sought to demonstrate how theoretical knowledge describes the hydrogel we elaborated, which works as a piezoelectric material. In addition to the theoretical basis, which includes the operation of the metal and metal oxide contact junction, the interaction between the metal oxide and the hydrogel surfaces, the paper presents the practical application of this knowledge to the complex hydrogel film. The simple calculations presented in this paper are intended to predict the hydrogel film’s characteristics and explain the results obtained during practical experiments. Carrageenan, as a low-cost and already widely used polysaccharide in various industries, is suitable for the production of low-cost force sensors in combination with iron oxide. Full article
(This article belongs to the Section Electronic Sensors)
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15 pages, 9051 KiB  
Article
Mechanical Properties and Fatigue Life Estimation of Selective-Laser-Manufactured Ti6Al4V Alloys in a Comparison Between Annealing Treatment and Hot Isostatic Pressing
by Xiangxi Gao, Xubin Ye, Yuhuai He, Siqi Ma and Pengpeng Liu
Materials 2025, 18(15), 3475; https://doi.org/10.3390/ma18153475 - 24 Jul 2025
Viewed by 162
Abstract
Selective laser melting (SLM) offers a novel approach for manufacturing intricate structures, broadening the application of titanium alloy parts in the aerospace industry. After the build period, heat treatments of annealing (AT) and hot isostatic pressing (HIP) are often implemented, but a comparison [...] Read more.
Selective laser melting (SLM) offers a novel approach for manufacturing intricate structures, broadening the application of titanium alloy parts in the aerospace industry. After the build period, heat treatments of annealing (AT) and hot isostatic pressing (HIP) are often implemented, but a comparison of their mechanical performances based on the specimen orientation is still lacking. In this study, horizontally and vertically built Ti6Al4V SLM specimens that underwent the aforementioned treatments, together with their microstructural and defect characteristics, were, respectively, investigated using metallography and X-ray imaging. The mechanical properties and failure mechanism, via fracture analysis, were obtained. The critical factors influencing the mechanical properties and the correlation of the fatigue lives and failure origins were also estimated. The results demonstrate that the mechanical performances were determined by the α-phase morphology and defects, which included micropores and fewer large lack-of-fusion defects. Following the coarsening of the α phase, the strength decreased while the plasticity remained stable. With the discrepancy in the defect occurrence, anisotropy and scatter of the mechanical performances were introduced, which was significantly alleviated with HIP treatment. The fatigue failure origins were governed by defects and the α colony, which was composed of parallel α phases. Approximately linear relationships correlating fatigue lives with the X-parameter and maximum stress amplitude were, respectively, established in the AT and HIP states. The results provide an understanding of the technological significance of the evaluation of mechanical properties. Full article
(This article belongs to the Section Metals and Alloys)
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19 pages, 4649 KiB  
Article
Cavitation Erosion Performance of the INCONEL 625 Superalloy Heat-Treated via Stress-Relief Annealing
by Robert Parmanche, Olimpiu Karancsi, Ion Mitelea, Ilare Bordeașu, Corneliu Marius Crăciunescu and Ion Dragoș Uțu
Appl. Sci. 2025, 15(15), 8193; https://doi.org/10.3390/app15158193 - 23 Jul 2025
Viewed by 170
Abstract
Cavitation-induced degradation of metallic materials presents a significant challenge for engineers and users of equipment operating with high-velocity fluids. For any metallic material, the mechanical strength and ductility characteristics are controlled by the mobility of dislocations and their interaction with other defects in [...] Read more.
Cavitation-induced degradation of metallic materials presents a significant challenge for engineers and users of equipment operating with high-velocity fluids. For any metallic material, the mechanical strength and ductility characteristics are controlled by the mobility of dislocations and their interaction with other defects in the crystal lattice (such as dissolved foreign atoms, grain boundaries, phase separation surfaces, etc.). The increase in mechanical properties, and consequently the resistance to cavitation erosion, is possible through the application of heat treatments and cold plastic deformation processes. These factors induce a series of hardening mechanisms that create structural barriers limiting the mobility of dislocations. Cavitation tests involve exposing a specimen to repeated short-duration erosion cycles, followed by mass loss measurements and surface morphology examinations using optical microscopy and scanning electron microscopy (SEM). The results obtained allow for a detailed study of the actual wear processes affecting the tested material and provide a solid foundation for understanding the degradation mechanism. The tested material is the Ni-based alloy INCONEL 625, subjected to stress-relief annealing heat treatment. Experiments were conducted using an ultrasonic vibratory device operating at a frequency of 20 kHz and an amplitude of 50 µm. Microstructural analyses showed that slip bands formed due to shock wave impacts serve as preferential sites for fatigue failure of the material. Material removal occurs along these slip bands, and microjets result in pits with sizes of several micrometers. Full article
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14 pages, 4639 KiB  
Article
CNTs/CNPs/PVA–Borax Conductive Self-Healing Hydrogel for Wearable Sensors
by Chengcheng Peng, Ziyan Shu, Xinjiang Zhang and Cailiu Yin
Gels 2025, 11(8), 572; https://doi.org/10.3390/gels11080572 - 23 Jul 2025
Viewed by 302
Abstract
The development of multifunctional conductive hydrogels with rapid self-healing capabilities and powerful sensing functions is crucial for advancing wearable electronics. This study designed and prepared a polyvinyl alcohol (PVA)–borax hydrogel incorporating carbon nanotubes (CNTs) and biomass carbon nanospheres (CNPs) as dual-carbon fillers. This [...] Read more.
The development of multifunctional conductive hydrogels with rapid self-healing capabilities and powerful sensing functions is crucial for advancing wearable electronics. This study designed and prepared a polyvinyl alcohol (PVA)–borax hydrogel incorporating carbon nanotubes (CNTs) and biomass carbon nanospheres (CNPs) as dual-carbon fillers. This hydrogel exhibits excellent conductivity, mechanical flexibility, and self-recovery properties. Serving as a highly sensitive piezoresistive sensor, it efficiently converts mechanical stimuli into reliable electrical signals. Sensing tests demonstrate that the CNT/CNP/PVA–borax hydrogel sensor possesses an extremely fast response time (88 ms) and rapid recovery time (88 ms), enabling the detection of subtle and rapid human motions. Furthermore, the hydrogel sensor also exhibits outstanding cyclic stability, maintaining stable signal output throughout continuous loading–unloading cycles exceeding 3200 repetitions. The hydrogel sensor’s characteristics, including rapid self-healing, fast-sensing response/recovery, and high fatigue resistance, make the CNT/CNP/PVA–borax conductive hydrogel an ideal choice for multifunctional wearable sensors. It successfully monitored various human motions. This study provides a promising strategy for high-performance self-healing sensing devices, suitable for next-generation wearable health monitoring and human–machine interaction systems. Full article
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30 pages, 9107 KiB  
Article
Numerical Far-Field Investigation into Guided Waves Interaction at Weak Interfaces in Hybrid Composites
by Saurabh Gupta, Mahmood Haq, Konstantin Cvetkovic and Oleksii Karpenko
J. Compos. Sci. 2025, 9(8), 387; https://doi.org/10.3390/jcs9080387 - 22 Jul 2025
Viewed by 231
Abstract
Modern aerospace engineering places increasing emphasis on materials that combine low weight with high mechanical performance. Fiber metal laminates (FMLs), which merge metal layers with fiber-reinforced composites, meet this demand by delivering improved fatigue resistance, impact tolerance, and environmental durability, often surpassing the [...] Read more.
Modern aerospace engineering places increasing emphasis on materials that combine low weight with high mechanical performance. Fiber metal laminates (FMLs), which merge metal layers with fiber-reinforced composites, meet this demand by delivering improved fatigue resistance, impact tolerance, and environmental durability, often surpassing the performance of their constituents in demanding applications. Despite these advantages, inspecting such thin, layered structures remains a significant challenge, particularly when they are difficult or impossible to access. As with any new invention, they always come with challenges. This study examines the effectiveness of the fundamental anti-symmetric Lamb wave mode (A0) in detecting weak interfacial defects within Carall laminates, a type of hybrid fiber metal laminate (FML). Delamination detectability is analyzed in terms of strong wave dispersion observed downstream of the delaminated sublayer, within a region characterized by acoustic distortion. A three-dimensional finite element (FE) model is developed to simulate mode trapping and full-wavefield local displacement. The approach is validated by reproducing experimental results reported in prior studies, including the author’s own work. Results demonstrate that the A0 mode is sensitive to delamination; however, its lateral resolution depends on local position, ply orientation, and dispersion characteristics. Accurately resolving the depth and extent of delamination remains challenging due to the redistribution of peak amplitude in the frequency domain, likely caused by interference effects in the acoustically sensitive delaminated zone. Additionally, angular scattering analysis reveals a complex wave behavior, with most of the energy concentrated along the centerline, despite transmission losses at the metal-composite interfaces in the Carall laminate. The wave interaction with the leading and trailing edges of the delaminations is strongly influenced by the complex wave interference phenomenon and acoustic mismatched regions, leading to an increase in dispersion at the sublayers. Analytical dispersion calculations clarify how wave behavior influences the detectability and resolution of delaminations, though this resolution is constrained, being most effective for weak interfaces located closer to the surface. This study offers critical insights into how the fundamental anti-symmetric Lamb wave mode (A0) interacts with delaminations in highly attenuative, multilayered environments. It also highlights the challenges in resolving the spatial extent of damage in the long-wavelength limit. The findings support the practical application of A0 Lamb waves for structural health assessment of hybrid composites, enabling defect detection at inaccessible depths. Full article
(This article belongs to the Special Issue Metal Composites, Volume II)
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13 pages, 2500 KiB  
Article
The Impact of Gear Meshing in High-Speed EMU Gearboxes on Fatigue Strength of the Gearbox Housing
by Changqing Liu, Shouguang Sun and Qiang Li
Technologies 2025, 13(8), 311; https://doi.org/10.3390/technologies13080311 - 22 Jul 2025
Viewed by 233
Abstract
As high-speed electric multiple units (EMUs) advance in speed and complexity, quasi-static design methods may underestimate the fatigue risks associated with high-frequency dynamic excitations. This study quantifies the contribution of gear meshing-induced vibrations (2512 Hz) to fatigue damage in EMU gearbox housings, revealing [...] Read more.
As high-speed electric multiple units (EMUs) advance in speed and complexity, quasi-static design methods may underestimate the fatigue risks associated with high-frequency dynamic excitations. This study quantifies the contribution of gear meshing-induced vibrations (2512 Hz) to fatigue damage in EMU gearbox housings, revealing resonance amplification of local stresses up to 1.8 MPa at 300 km/h operation. Through integrated field monitoring and bench testing, we demonstrated that gear meshing excites structural modes, generating sustained, very high-cycle stresses (>108 cycles). Crucially, fatigue specimens were directly extracted from in-service gearbox housings—overcoming the limitations of standardized coupons—passing the very high-cycle fatigue (VHCF) test to derive S-N characteristics beyond 108 cycles. Results show a continuous decline in fatigue strength (with no traditional fatigue limit) from 108 to 109 cycles. This work bridges the gap between static design standards (e.g., FKM) and actual dynamic environments, proving that accumulated damage from low-amplitude gear-meshing stresses (3.62 × 1011 cycles over a 12 million km lifespan) contributes to a 16% material utilization ratio. The findings emphasize that even low-magnitude gear-meshing stresses can significantly influence gearbox fatigue life due to their ultra-high frequency, warranting design consideration beyond current standards. Full article
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25 pages, 7040 KiB  
Review
Fluid–Structure Interactions in Pump-Turbines: A Comprehensive Review
by Linmin Shang, Jianfeng Zhu, Xingxing Huang, Shenjie Gao, Zhengwei Wang and Jian Liu
Processes 2025, 13(7), 2321; https://doi.org/10.3390/pr13072321 - 21 Jul 2025
Viewed by 555
Abstract
With the global transition towards renewable energy, pumped storage has become a pivotal technology for large-scale energy storage, playing an essential role in peak load regulation, frequency control, and ensuring the stability of modern power systems. As the core equipment of pumped storage [...] Read more.
With the global transition towards renewable energy, pumped storage has become a pivotal technology for large-scale energy storage, playing an essential role in peak load regulation, frequency control, and ensuring the stability of modern power systems. As the core equipment of pumped storage power stations, pump-turbines operate under complex and frequently changing conditions. These units are required to switch repeatedly between pumping, generating, and transitional modes, giving rise to significant fluid–structure interactions (FSIs). Such interactions have a profound impact on the operational performance and stability of the units. This review provides a comprehensive summary of current research on FSIs in pump-turbines, encompassing both experimental investigations and numerical simulations. Key topics discussed include internal flow dynamics, vibration and acoustic characteristics, and structural responses such as runner deformation and stress distribution. Various numerical coupling strategies for FSI modeling are also examined in detail. Despite progress in this field, several challenges remain, including the complexity of multidisciplinary coupling, the difficulty in developing and solving accurate models, and limitations in predictive capabilities. This review highlights the critical requirements for advancing FSI research in pump-turbines and identifies gaps in the current literature that warrant further investigation. Full article
(This article belongs to the Section Process Control and Monitoring)
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15 pages, 2070 KiB  
Article
Synthesis of Vibration Environment Spectra and Fatigue Assessment for Underfloor Equipment in High-Speed EMU Trains
by Can Chen, Lirong Guo, Guoshun Li, Yongheng Li, Yichao Zhang, Hongwei Zhang and Dao Gong
Machines 2025, 13(7), 628; https://doi.org/10.3390/machines13070628 - 21 Jul 2025
Viewed by 179
Abstract
With the continuous development of high-speed electric multiple units (EMUs), vibration issues of vehicles have become increasingly prominent. During operation, the underfloor equipment installed on the carbody is subjected to random multi-point vibrations transmitted from the carbody, inducing significant fatigue damage. This paper [...] Read more.
With the continuous development of high-speed electric multiple units (EMUs), vibration issues of vehicles have become increasingly prominent. During operation, the underfloor equipment installed on the carbody is subjected to random multi-point vibrations transmitted from the carbody, inducing significant fatigue damage. This paper presents a comprehensive analysis of multi-channel vibration environment data for various underfloor equipment across different operating speeds obtained through on-site measurements. A spectral synthetic method grounded in statistical principles is then proposed to generate vibration environment spectra for diverse underfloor equipment. Finally, utilizing fatigue analysis in the frequency domain, the fatigue damage to underfloor equipment is assessed under different operational environments. The research results show that the vibration environment spectrum of the underfloor equipment in high-speed EMU trains differs significantly from the vibration spectrum specified in the IEC 61373 standard, especially at high frequencies. Despite this difference in spectral characteristics, the overall vibration energy values of the two spectra are comparable. Additionally, the vibration spectra of different underfloor equipment exhibit variations that can be attributed to their installation positions. As operational speed increases, the fatigue damage to the underfloor equipment exhibits exponential growth. However, the total accumulated fatigue damage remains relatively low, consistently staying below a value of 1. Full article
(This article belongs to the Special Issue Research and Application of Rail Vehicle Technology)
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39 pages, 7187 KiB  
Review
Surface Coatings on Biomedical Magnesium Alloys
by Jiapeng Ren, Zhenyu Zhao, Hua Li, Dongsheng Wang, Cijun Shuai and Youwen Yang
Materials 2025, 18(14), 3411; https://doi.org/10.3390/ma18143411 - 21 Jul 2025
Viewed by 395
Abstract
Magnesium (Mg) alloys have demonstrated tremendous potential in biomedical applications, emerging as promising metallic biomaterials due to their biocompatibility, degradability, and favorable mechanical properties. However, their practical implementation faces significant limitations stemming from mechanical performance degradation and premature fracture failure caused by complex [...] Read more.
Magnesium (Mg) alloys have demonstrated tremendous potential in biomedical applications, emerging as promising metallic biomaterials due to their biocompatibility, degradability, and favorable mechanical properties. However, their practical implementation faces significant limitations stemming from mechanical performance degradation and premature fracture failure caused by complex physiological interactions, including flow erosion, corrosion fatigue, stress coupling effects, and dynamic wear under bodily conditions. Surface coating technology has been recognized as an effective strategy to prevent direct contact between magnesium substrates and corrosive media. This review systematically examines the fundamental degradation mechanisms of magnesium alloys in both vivo and vitro environments, presents recent advances in surface modification coatings for magnesium alloys, and critically analyses the interaction mechanisms between modified layers and electrolyte solutions. Special emphasis is placed on revealing the formation mechanisms, structural characteristics, and fracture behaviors of conversion coatings. Furthermore, the study discusses the current challenges in biomedical surface modification of magnesium alloys, proposes potential solutions to enhance their clinical applicability, and outlines future research directions to fully exploit the development potential of these advanced biomaterials. Full article
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