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Keywords = failure behavior

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14 pages, 4032 KiB  
Article
Degradation of HVOF-MCrAlY + APS-Nanostructured YSZ Thermal Barrier Coatings
by Weijie R. Chen, Chao Li, Yuxian Cheng, Hongying Li, Xiao Zhang and Lu Wang
Coatings 2025, 15(8), 871; https://doi.org/10.3390/coatings15080871 - 24 Jul 2025
Abstract
The degradation process of HVOF-MCrAlY + APS-nanostructured YSZ (APS-nYSZ) thermal barrier coatings, produced using gas turbine OEM-approved MCrAlY powders, is investigated by studying the TGO growth and crack propagation behaviors in a thermal cycling environment. The TGO growth yields a parabolic mechanism on [...] Read more.
The degradation process of HVOF-MCrAlY + APS-nanostructured YSZ (APS-nYSZ) thermal barrier coatings, produced using gas turbine OEM-approved MCrAlY powders, is investigated by studying the TGO growth and crack propagation behaviors in a thermal cycling environment. The TGO growth yields a parabolic mechanism on the surfaces of all HVOF-MCrAlYs, and the growth rate increases with the aluminum content in the “classical” MCrAlYs. The APS-nYSZ layer comprises micro-structured YSZ (mYSZ) and nanostructured YSZ (nYSZ) zones. Both mYSZ/mYSZ and mYSZ/nYSZ interfaces appear to be crack nucleation sites, resulting in crack propagation and consequent crack coalescence within the APS-nYSZ layer in the APS-nYSZ/HVOF-MCrAlY vicinity. Crack propagation in the TBCs can be characterized as a steady-state crack propagation stage, where crack length has a nearly linear relationship with TGO thickness, and an accelerating crack propagation stage, which is apparently a result of the coalescence of neighboring cracks. All TBCs fail in the same way as APS-/HVOF-MCrAlY + APS-conventional YSZ analogs, but the difference in thermal cycling lives is not substantial, although the HVOF-low Al-NiCrAlY encounters chemical failure in the early stage of thermal cycling. Full article
25 pages, 539 KiB  
Article
Leadership Uniformity in Timeout-Based Quorum Byzantine Fault Tolerance (QBFT) Consensus
by Andreas Polyvios Delladetsimas, Stamatis Papangelou, Elias Iosif and George Giaglis
Big Data Cogn. Comput. 2025, 9(8), 196; https://doi.org/10.3390/bdcc9080196 - 24 Jul 2025
Abstract
This study evaluates leadership uniformity—the degree to which the proposer role is evenly distributed among validator nodes over time—in Quorum-based Byzantine Fault Tolerance (QBFT), a Byzantine Fault-Tolerant (BFT) consensus algorithm used in permissioned blockchain networks. By introducing simulated follower timeouts derived from uniform, [...] Read more.
This study evaluates leadership uniformity—the degree to which the proposer role is evenly distributed among validator nodes over time—in Quorum-based Byzantine Fault Tolerance (QBFT), a Byzantine Fault-Tolerant (BFT) consensus algorithm used in permissioned blockchain networks. By introducing simulated follower timeouts derived from uniform, normal, lognormal, and Weibull distributions, it models a range of network conditions and latency patterns across nodes. This approach integrates Raft-inspired timeout mechanisms into the QBFT framework, enabling a more detailed analysis of leader selection under different network conditions. Three leader selection strategies are tested: Direct selection of the node with the shortest timeout, and two quorum-based approaches selecting from the top 20% and 30% of nodes with the shortest timeouts. Simulations were conducted over 200 rounds in a 10-node network. Results show that leader selection was most equitable under the Weibull distribution with shape k=0.5, which captures delay behavior observed in real-world networks. In contrast, the uniform distribution did not consistently yield the most balanced outcomes. The findings also highlight the effectiveness of quorum-based selection: While choosing the node with the lowest timeout ensures responsiveness in each round, it does not guarantee uniform leadership over time. In low-variability distributions, certain nodes may be repeatedly selected by chance, as similar timeout values increase the likelihood of the same nodes appearing among the fastest. Incorporating controlled randomness through quorum-based voting improves rotation consistency and promotes fairer leader distribution, especially under heavy-tailed latency conditions. However, expanding the candidate pool beyond 30% (e.g., to 40% or 50%) introduced vote fragmentation, which complicated quorum formation in small networks and led to consensus failure. Overall, the study demonstrates the potential of timeout-aware, quorum-based leader selection as a more adaptive and equitable alternative to round-robin approaches, and provides a foundation for developing more sophisticated QBFT variants tailored to latency-sensitive networks. Full article
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20 pages, 7332 KiB  
Article
Analytical Derivation of the q-Factor for Slender Masonry Structures Under Out-of-Plane Seismic Action
by Simona Coccia
Buildings 2025, 15(15), 2622; https://doi.org/10.3390/buildings15152622 - 24 Jul 2025
Abstract
Slender masonry structures, in the absence of disintegration phenomena, can be idealized as rigid bodies subjected to seismic excitation. In this study, a closed-form expression for the behavior factor (q-factor) associated with overturning collapse under out-of-plane seismic loading is derived. The [...] Read more.
Slender masonry structures, in the absence of disintegration phenomena, can be idealized as rigid bodies subjected to seismic excitation. In this study, a closed-form expression for the behavior factor (q-factor) associated with overturning collapse under out-of-plane seismic loading is derived. The analysis considers five-step pulse seismic inputs. In the proposed approach, valid for slender masonry structures, sliding failure is neglected, and collapse is assumed to occur when, at the end of the seismic excitation, the rotation of the structure reaches a value equal to its slenderness. Based on this criterion, it is possible to derive a formulation for the q-factor as a function of a dimensionless parameter that combines the geometric characteristics of the slender structure and the period of the applied accelerogram. To validate the proposed formulation, a comparative analysis is conducted against the results obtained from a numerical integration of the motion equation using a set of 20 natural accelerograms recorded in Italy. The characteristic period of each accelerogram is evaluated through different methodologies, with the aim of identifying the most suitable approach for application in simplified seismic assessment procedures. Full article
(This article belongs to the Special Issue Seismic Assessment of Unreinforced Masonry Buildings)
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12 pages, 744 KiB  
Article
Interns’ Abuse Across the Healthcare Specialties in Saudi Arabian Hospitals and Its Effects on Their Mental Health
by Farah A. Alghamdi, Bushra M. Alghamdi, Atheer A. Alghamdi, Miad A. Alzahrani, Basmah Ahmed Qasem, Atheel Ali Alshehri, Alwaleed K. Aloufi, Mohammed H. Hakami, Rawaa Ismail Mohammed Ismail, Alaa H. Hakami, Ahmed Elabwabi Abdelwahab and Sultan Mishref Alghmdi
Psychiatry Int. 2025, 6(3), 89; https://doi.org/10.3390/psychiatryint6030089 - 24 Jul 2025
Abstract
Healthcare abuse is a critical human rights and public health issue, particularly impacting medical interns and trainees who are vulnerable to mistreatment during their formative professional years. This cross-sectional study, conducted from February to June 2024, evaluated the prevalence and psychological impact of [...] Read more.
Healthcare abuse is a critical human rights and public health issue, particularly impacting medical interns and trainees who are vulnerable to mistreatment during their formative professional years. This cross-sectional study, conducted from February to June 2024, evaluated the prevalence and psychological impact of harassment and discrimination among 463 healthcare interns in Saudi Arabia from various specialties, including medicine, nursing, pharmacy, and dentistry. Using a self-administered online questionnaire, we found that mistreatment was widely reported, with female interns experiencing significantly higher rates of sexual harassment and gender-based discrimination. Common perpetrators included residents, lecturers, professors, nurses, and patients, with incidents most frequently occurring in surgical and internal medicine departments. Despite high prevalence, only 9% of interns reported the abuse due to mistrust in reporting systems or failure to recognize the behavior as abuse. These experiences were associated with significant psychological distress, including frustration, reduced motivation to learn, and higher DASS scores, particularly among female interns. The study underscores the need for institutional reforms, including policy development, cultural change, and effective reporting systems to ensure a safe and supportive learning environment for future healthcare professionals. Addressing abuse in medical training is essential for individual well-being and the sustainability and integrity of healthcare systems. Full article
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17 pages, 8715 KiB  
Article
Experimental Investigation of Failure Behaviors of CFRP–Al Lap Joints with Various Configurations Under High- and Low-Temperature Conditions
by Mingzhen Wang, Qiaosheng Huang, Qingfeng Duan, Wentao Yang, Yue Cui and Hongqiang Lyu
Materials 2025, 18(15), 3467; https://doi.org/10.3390/ma18153467 - 24 Jul 2025
Abstract
The failure behaviors of CFR–aluminum lap joints with diverse configurations through quasi-static tensile tests were conducted at −40 °C, 25 °C, and 80 °C. Four specimen types were examined: CFRP–aluminum alloy two-bolt single-lap joints (TBSL), two-bolt double-lap joints (TBDL), two-bolt bonded–bolted hybrid single-lap [...] Read more.
The failure behaviors of CFR–aluminum lap joints with diverse configurations through quasi-static tensile tests were conducted at −40 °C, 25 °C, and 80 °C. Four specimen types were examined: CFRP–aluminum alloy two-bolt single-lap joints (TBSL), two-bolt double-lap joints (TBDL), two-bolt bonded–bolted hybrid single-lap joints (BBSL), and two-bolt bonded–bolted hybrid double-lap joints (BBDL). The analysis reveals that double-lap joints possess a markedly higher strength than single-lap joints. The ultimate loads of the TBSL (single-lap joints) at temperatures of −40 °C and 25 °C are 29.5% and 26.20% lower, respectively, than those of the TBDL (double-lap joints). Similarly, the ultimate loads of the BBSL (hybrid single-lap joints) at −40 °C, 25 °C, and 80 °C are 19.8%, 31.66%, and 40.05% lower, respectively, compared to the corresponding data of the TBDL. In bolted–bonded hybrid connections, the adhesive layer enhances the joint’s overall stiffness but exhibits significant temperature dependence. At room and low temperatures, the ultimate loads of the BBDL are 46.97 kN at −40 °C and 50.30 kN at 25 °C, which are significantly higher than those of the TBDL (42.24 kN and 44.63 kN, respectively). However, at high temperatures, the load–displacement curves of the BBDL and TBDL are nearly identical. This suggests that the adhesive layers are unable to provide a sufficient shear-bearing capacity due to their low modulus at elevated temperatures. This research provides valuable insights for designing composite–metal connections in aircraft structures, highlighting the impacts of different joint configurations and temperature conditions on failure modes and load-bearing capacities. Full article
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27 pages, 1525 KiB  
Article
Understanding Farmers’ Knowledge, Perceptions, and Adaptation Strategies to Climate Change in Eastern Rwanda
by Michel Rwema, Bonfils Safari, Mouhamadou Bamba Sylla, Lassi Roininen and Marko Laine
Sustainability 2025, 17(15), 6721; https://doi.org/10.3390/su17156721 - 24 Jul 2025
Abstract
This study investigates farmers’ knowledge, perceptions, and adaptation strategies to climate change in Rwanda’s Eastern Province, integrating social and physical science approaches. Analyzing meteorological data (1981–2021) and surveys from 204 farmers across five districts, we assessed climate trends and adaptation behaviors using statistical [...] Read more.
This study investigates farmers’ knowledge, perceptions, and adaptation strategies to climate change in Rwanda’s Eastern Province, integrating social and physical science approaches. Analyzing meteorological data (1981–2021) and surveys from 204 farmers across five districts, we assessed climate trends and adaptation behaviors using statistical methods (descriptive statistics, Chi-square, logistic regression, Regional Kendall test, dynamic linear state-space model). Results show that 85% of farmers acknowledge climate change, with 54% observing temperature increases and 37% noting rainfall declines. Climate data confirm significant rises in annual minimum (+0.76 °C/decade) and mean temperatures (+0.48 °C/decade), with the largest seasonal increase (+0.86 °C/decade) in June–August. Rainfall trends indicate a non-significant decrease in March–May and a slight increase in September–December. Farmers report crop failures, yield reductions, and food shortages as major climate impacts. Common adaptations include agroforestry, crop diversification, and fertilizer use, though financial limitations, information gaps, and input scarcity impede adoption. Despite limited formal education (53.9% primary, 22.3% no formal education), indigenous knowledge aids seasonal prediction. Farm location, group membership, and farming goal are key adaptation enablers. These findings emphasize the need for targeted policies and climate communication to enhance rural resilience by strengthening smallholder farmer support systems for effective climate adaptation. Full article
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36 pages, 11035 KiB  
Article
Optimum Progressive Data Analysis and Bayesian Inference for Unified Progressive Hybrid INH Censoring with Applications to Diamonds and Gold
by Heba S. Mohammed, Osama E. Abo-Kasem and Ahmed Elshahhat
Axioms 2025, 14(8), 559; https://doi.org/10.3390/axioms14080559 - 23 Jul 2025
Abstract
A novel unified progressive hybrid censoring is introduced to combine both progressive and hybrid censoring plans to allow flexible test termination either after a prespecified number of failures or at a fixed time. This work develops both frequentist and Bayesian inferential procedures for [...] Read more.
A novel unified progressive hybrid censoring is introduced to combine both progressive and hybrid censoring plans to allow flexible test termination either after a prespecified number of failures or at a fixed time. This work develops both frequentist and Bayesian inferential procedures for estimating the parameters, reliability, and hazard rates of the inverted Nadarajah–Haghighi lifespan model when a sample is produced from such a censoring plan. Maximum likelihood estimators are obtained through the Newton–Raphson iterative technique. The delta method, based on the Fisher information matrix, is utilized to build the asymptotic confidence intervals for each unknown quantity. In the Bayesian methodology, Markov chain Monte Carlo techniques with independent gamma priors are implemented to generate posterior summaries and credible intervals, addressing computational intractability through the Metropolis–-Hastings algorithm. Extensive Monte Carlo simulations compare the efficiency and utility of frequentist and Bayesian estimates across multiple censoring designs, highlighting the superiority of Bayesian inference using informative prior information. Two real-world applications utilizing rare minerals from gold and diamond durability studies are examined to demonstrate the adaptability of the proposed estimators to the analysis of rare events in precious materials science. By applying four different optimality criteria to multiple competing plans, an analysis of various progressive censoring strategies that yield the best performance is conducted. The proposed censoring framework is effectively applied to real-world datasets involving diamonds and gold, demonstrating its practical utility in modeling the reliability and failure behavior of rare and high-value minerals. Full article
(This article belongs to the Special Issue Applications of Bayesian Methods in Statistical Analysis)
28 pages, 48299 KiB  
Article
An Extensive Italian Database of River Embankment Breaches and Damages
by Michela Marchi, Ilaria Bertolini, Laura Tonni, Luca Morreale, Andrea Colombo, Tommaso Simonelli and Guido Gottardi
Water 2025, 17(15), 2202; https://doi.org/10.3390/w17152202 - 23 Jul 2025
Abstract
River embankments are critical flood defense structures, stretching for thousands of kilometers across alluvial plains. They often originated as natural levees resulting from overbank flows and were later enlarged using locally available soils yet rarely designed according to modern engineering standards. Substantially under-characterized, [...] Read more.
River embankments are critical flood defense structures, stretching for thousands of kilometers across alluvial plains. They often originated as natural levees resulting from overbank flows and were later enlarged using locally available soils yet rarely designed according to modern engineering standards. Substantially under-characterized, their performance to extreme events provides an invaluable opportunity to highlight their vulnerability and then to improve monitoring, management, and reinforcement strategies. In May 2023, two extreme meteorological events hit the Emilia-Romagna region in rapid succession, causing numerous breaches along river embankments and therefore widespread flooding of cities and territories. These were followed by two additional intense events in September and October 2024, marking an unprecedented frequency of extreme precipitation episodes in the history of the region. This study presents the methodology adopted to create a regional database of 66 major breaches and damages that occurred during May 2023 extensive floods. The database integrates multi-source information, including field surveys; remote sensing data; and eyewitness documentation collected before, during, and after the events. Preliminary interpretation enabled the identification of the most likely failure mechanisms—primarily external erosion, internal erosion, and slope instability—often acting in combination. The database, unprecedented in Italy and with few parallels worldwide, also supported a statistical analysis of breach widths in relation to failure mechanisms, crucial for improving flood hazard models, which often rely on generalized assumptions about breach development. By offering insights into the real-scale behavior of a regional river defense system, the dataset provides an important tool to support river embankments risk assessment and future resilience strategies. Full article
(This article belongs to the Special Issue Recent Advances in Flood Risk Assessment and Management)
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18 pages, 4914 KiB  
Article
Preparation and Failure Behavior of Gel Electrolytes for Multilayer Structure Lithium Metal Solid-State Batteries
by Chu Chen, Wendong Qin, Qiankun Hun, Yujiang Wang, Xinghua Liang, Renji Tan, Junming Li and Yifeng Guo
Gels 2025, 11(8), 573; https://doi.org/10.3390/gels11080573 - 23 Jul 2025
Abstract
High safety gel polymer electrolyte (GPE) is used in lithium metal solid state batteries, which has the advantages of high energy density, wide temperature range, high safety, and is considered as a subversive new generation battery technology. However, solid-state lithium batteries with multiple [...] Read more.
High safety gel polymer electrolyte (GPE) is used in lithium metal solid state batteries, which has the advantages of high energy density, wide temperature range, high safety, and is considered as a subversive new generation battery technology. However, solid-state lithium batteries with multiple layers and large capacity currently have poor cycle life and a large gap between the actual output cycle capacity retention rate and the theoretical level. In this paper, polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP)/polyacrylonitrile (PAN)—lithium perchlorate (LiClO4)—lithium lanthanum zirconium tantalate (LLZTO) gel polymer electrolytes was prepared by UV curing process using a UV curing machine at a speed of 0.01 m/min for 10 s, with the temperature controlled at 30 °C and wavelength 365 nm. In order to study the performance and failure mechanism of multilayer solid state batteries, single and three layers of solid state batteries with ceramic/polymer composite gel electrolyte were assembled. The results show that the rate and cycle performance of single-layer solid state battery with gel electrolyte are better than those of three-layer solid state battery. As the number of cycles increases, the interface impedance of both single-layer and three-layer electrolyte membrane solid-state batteries shows an increasing trend. Specifically, the three-layer battery impedance increased from 17 Ω to 42 Ω after 100 cycles, while the single-layer battery showed a smaller increase, from 2.2 Ω to 4.8 Ω, indicating better interfacial stability. After 100 cycles, the interface impedance of multi-layer solid-state batteries increases by 9.61 times that of single-layer batteries. After 100 cycles, the corresponding capacity retention rates were 48.9% and 15.6%, respectively. This work provides a new strategy for large capacity solid state batteries with gel electrolyte design. Full article
(This article belongs to the Special Issue Research Progress and Application Prospects of Gel Electrolytes)
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18 pages, 8074 KiB  
Article
Cyclic Behavior Enhancement of Existing RC Bridge Columns with UHPC Jackets: Experimental and Parametric Study on Jacket Thickness
by Songtao Gu and Rui Zhang
Buildings 2025, 15(15), 2609; https://doi.org/10.3390/buildings15152609 - 23 Jul 2025
Abstract
Ultra-high-performance concrete (UHPC) jackets present a promising solution for enhancing the seismic resilience of seismically deficient reinforced concrete (RC) bridge columns. This study investigates jacket thickness optimization through integrated experimental and numerical analyses. Quasi-static cyclic tests on a control column and a specimen [...] Read more.
Ultra-high-performance concrete (UHPC) jackets present a promising solution for enhancing the seismic resilience of seismically deficient reinforced concrete (RC) bridge columns. This study investigates jacket thickness optimization through integrated experimental and numerical analyses. Quasi-static cyclic tests on a control column and a specimen retrofitted with a 30-mm UHPC jacket over the plastic hinge region demonstrated significant performance improvements: delayed damage initiation, controlled cracking, a 24.6% increase in lateral load capacity, 139.5% higher energy dissipation at 3% drift, and mitigated post-peak strength degradation. A validated OpenSees numerical model accurately replicated this behavior and enabled parametric studies of 15-mm, 30-mm, and 45-mm jackets. Results identified the 30-mm thickness as optimal, balancing substantial gains in lateral strength (~12% higher than other thicknesses), ductility, and energy dissipation while avoiding premature failure modes—insufficient confinement in the 15-mm jacket and strain incompatibility-induced brittle failure in the 45-mm jacket. These findings provide quantitative design guidance, establishing 30 mm as the recommended thickness for efficient seismic retrofitting of existing RC bridge columns. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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31 pages, 7048 KiB  
Article
Research on Synergistic Control Technology for Composite Roofs in Mining Roadways
by Lei Wang, Gang Liu, Dali Lin, Yue Song and Yongtao Zhu
Processes 2025, 13(8), 2342; https://doi.org/10.3390/pr13082342 - 23 Jul 2025
Abstract
Addressing the stability control challenges of roadways with composite roofs in the No. 34 coal seam of Donghai Mine under high-strength mining conditions, this study employed integrated methodologies including laboratory experiments, numerical modeling, and field trials. It investigated the mechanical response characteristics of [...] Read more.
Addressing the stability control challenges of roadways with composite roofs in the No. 34 coal seam of Donghai Mine under high-strength mining conditions, this study employed integrated methodologies including laboratory experiments, numerical modeling, and field trials. It investigated the mechanical response characteristics of the composite roof and developed a synergistic control system, validated through industrial application. Key findings indicate significant differences in mechanical behavior and failure mechanisms between individual rock specimens and composite rock masses. A theoretical “elastic-plastic-fractured” zoning model for the composite roof was established based on the theory of surrounding rock deterioration, elucidating the mechanical mechanism where the cohesive strength of hard rock governs the load-bearing capacity of the outer shell, while the cohesive strength of soft rock controls plastic flow. The influence of in situ stress and support resistance on the evolution of the surrounding rock zone radii was quantitatively determined. The FLAC3D strain-softening model accurately simulated the post-peak behavior of the surrounding rock. Analysis demonstrated specific inherent patterns in the magnitude, ratio, and orientation of principal stresses within the composite roof under mining influence. A high differential stress zone (σ1/σ3 = 6–7) formed within 20 m of the working face, accompanied by a deflection of the maximum principal stress direction by 53, triggering the expansion of a butterfly-shaped plastic zone. Based on these insights, we proposed and implemented a synergistic control system integrating high-pressure grouting, pre-stressed cables, and energy-absorbing bolts. Field tests demonstrated significant improvements: roof-to-floor convergence reduced by 48.4%, rib-to-rib convergence decreased by 39.3%, microseismic events declined by 61%, and the self-stabilization period of the surrounding rock shortened by 11%. Consequently, this research establishes a holistic “theoretical modeling-evolution diagnosis-synergistic control” solution chain, providing a validated theoretical foundation and engineering paradigm for composite roof support design. Full article
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20 pages, 5786 KiB  
Article
Effect of Hole Diameter on Failure Load and Deformation Modes in Axially Compressed CFRP Laminates
by Pawel Wysmulski
Materials 2025, 18(15), 3452; https://doi.org/10.3390/ma18153452 - 23 Jul 2025
Abstract
This study presents a detailed analysis of the influence of hole presence and size on the behavior of CFRP composite plates subjected to axial compression. The plates were manufactured by an autoclave method from eight-ply laminate in a symmetrical fiber arrangement [45°/−45°/90°/0°2 [...] Read more.
This study presents a detailed analysis of the influence of hole presence and size on the behavior of CFRP composite plates subjected to axial compression. The plates were manufactured by an autoclave method from eight-ply laminate in a symmetrical fiber arrangement [45°/−45°/90°/0°2/90°/−45°/45°]. Four central hole plates of 0 mm (reference), 2 mm, 4 mm, and 8 mm in diameter were analyzed. Tests were conducted using a Cometech universal testing machine in combination with the ARAMIS digital image correlation (DIC) system, enabling the non-contact measurement of real-time displacements and local deformations in the region of interest. The novel feature of this work was its dual use of independent measurement methods—machine-based and DIC-based—allowing for the assessment of boundary condition effects and grip slippage on failure load accuracy. The experiments were carried out until complete structural failure, enabling a post-critical analysis of material behavior and failure modes for different geometric configurations. The study investigated load–deflection and load–shortening curves, failure mechanisms, and ultimate loads. The results showed that the presence of a hole leads to localized deformation, a change in the failure mode, and a nonlinear reduction in load-carrying capacity—by approximately 30% for the largest hole. These findings provide complementary data for the design of thin-walled composite components with technological openings and serve as a robust reference for numerical model validation. Full article
(This article belongs to the Section Advanced Composites)
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13 pages, 3880 KiB  
Article
Low-Velocity Impact Damage Behavior and Failure Mechanism of 2.5D SiC/SiC Composites
by Jianyong Tu, Xingmiao Duan, Xingang Luan, Dianwei He and Laifei Cheng
J. Compos. Sci. 2025, 9(8), 388; https://doi.org/10.3390/jcs9080388 - 22 Jul 2025
Abstract
Continuous SiC fiber-reinforced SiC matrix composites (SiC/SiC), as structural heat protection integrated materials, are often used in parts for large-area heat protection and sharp leading edges, and there are a variety of low-velocity impact events in their service. In this paper, a drop [...] Read more.
Continuous SiC fiber-reinforced SiC matrix composites (SiC/SiC), as structural heat protection integrated materials, are often used in parts for large-area heat protection and sharp leading edges, and there are a variety of low-velocity impact events in their service. In this paper, a drop hammer impact test was conducted using narrow strip samples to simulate the low-velocity impact damage process of sharp-edged components. During the test, different impact energies and impact times were set to focus on investigating the low-velocity impact damage characteristics of 2.5D SiC/SiC composites. To further analyze the damage mechanism, computed tomography (CT) was used to observe the crack propagation paths and distribution states of the composites before and after impact, while scanning electron microscopy (SEM) was employed to characterize the differences in the micro-morphology of their fracture surfaces. The results show that the in-plane impact behavior of a 2.5D needled SiC/SiC composite strip samples differs from the conventional three-stage pattern. In addition to the three stages observed in the energy–time curve—namely in the quasi-linear elastic region, the severe load drop region, and the rebound stage after peak impact energy—a plateau stage appears when the impact energy is 1 J. During the impact process, interlayer load transfer is achieved through the connection of needled fibers, which continuously provide significant structural support, with obvious fiber pull-out and debonding phenomena. When the samples are subjected to two impacts, damage accumulation occurs inside the material. Under conditions with the same total energy, multiple impacts cause more severe damage to the material compared to a single impact. Full article
(This article belongs to the Special Issue Functional Composites: Fabrication, Properties and Applications)
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17 pages, 2698 KiB  
Article
Behavior of Demountable and Replaceable Fabricated RC Beam with Bolted Connection Under Mid-Span Compression
by Dongping Wu, Yan Liang, Huachen Liu and Sheng Peng
Buildings 2025, 15(15), 2589; https://doi.org/10.3390/buildings15152589 - 22 Jul 2025
Abstract
In order to verify the rationality and feasibility of a demountable and replaceable fabricated RC beam with bolted connection under mid-span compression, one cast-in-place RC beam and four fabricated RC beams were designed and fabricated. Through the mid-span static loading test and analysis [...] Read more.
In order to verify the rationality and feasibility of a demountable and replaceable fabricated RC beam with bolted connection under mid-span compression, one cast-in-place RC beam and four fabricated RC beams were designed and fabricated. Through the mid-span static loading test and analysis of five full-scale RC beams, the effects of high-strength bolt specifications and stiffeners were compared, and the behavior of the fabricated RC beams with bolted connections was analyzed. The test process was observed and the test results were analyzed. The failure mode, cracking load, yield load, ultimate load, stiffness change, deflection measured value, ductility, and other indicators of the specimens were compared and analyzed. It was shown that the failure mode of the fabricated RC beam was reinforcement failure, which met the three stress stages of the normal section bending of the reinforcement beam. The failure position occurred at 10~15 cm of the concrete outside the bolt connection, and the beam support and the core area of the bolt connection were not damaged. The fabricated RC beam has good mechanical performance and high bearing capacity. In addition, comparing the test value with the simulation value, it is found that they are in good agreement, indicating that ABAQUS software of 2024 can be well used for the simulation analysis of the behavior of fabricated RC beam structure. Full article
(This article belongs to the Section Building Structures)
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26 pages, 4285 KiB  
Article
Machinability and Geometric Evaluation of FFF-Printed PLA-Carbon Fiber Composites in CNC Turning Operations
by Sergio Martín-Béjar, Fermín Bañón-García, Carolina Bermudo Gamboa and Lorenzo Sevilla Hurtado
Appl. Sci. 2025, 15(15), 8141; https://doi.org/10.3390/app15158141 - 22 Jul 2025
Abstract
Fused Filament Fabrication (FFF) enables the manufacturing of complex polymer components. However, surface finish and dimensional accuracy remain key limitations for their integration into functional assemblies. This study explores the potential of conventional turning as a post-processing strategy to improve the geometric and [...] Read more.
Fused Filament Fabrication (FFF) enables the manufacturing of complex polymer components. However, surface finish and dimensional accuracy remain key limitations for their integration into functional assemblies. This study explores the potential of conventional turning as a post-processing strategy to improve the geometric and surface quality of PLA reinforced with carbon fiber (CF) parts produced by FFF. Machinability was evaluated through the analysis of cutting forces, thermal behavior, energy consumption, and surface integrity under varying cutting speeds, feed rates, and specimen slenderness. The results indicate that feed is the most influential parameter across all performance metrics, with lower values leading to improved dimensional accuracy and surface finish, achieving the most significant reductions of 63% in surface roughness (Sa) and 62% in cylindricity deviation. Nevertheless, the surface roughness is higher than that of metals, and deviations in geometry along the length of the specimen have been observed. A critical shear stress of 0.237 MPa has been identified as the limit for interlayer failure, defining the boundary conditions for viable cutting operation. The incorporation of CNC turning as a post-processing step reduced the total fabrication time by approximately 83% compared with high-resolution FFF, while maintaining dimensional accuracy and enhancing surface quality. These findings support the use of machining operations as a viable and efficient post-processing method for improving the functionality of polymer-based components produced by additive manufacturing. Full article
(This article belongs to the Special Issue Advances in Carbon Fiber Reinforced Polymers (CFRPs))
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