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Keywords = electro-thermal energy storage

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21 pages, 3124 KiB  
Article
Systematic Characterization of Lithium-Ion Cells for Electric Mobility and Grid Storage: A Case Study on Samsung INR21700-50G
by Saroj Paudel, Jiangfeng Zhang, Beshah Ayalew and Rajendra Singh
Batteries 2025, 11(8), 313; https://doi.org/10.3390/batteries11080313 - 16 Aug 2025
Viewed by 215
Abstract
Accurate parametric modeling of lithium-ion batteries is essential for battery management system (BMS) design in electric vehicles and broader energy storage applications, enabling reliable state estimation and effective thermal control under diverse operating conditions. This study presents a detailed characterization of lithium-ion cells [...] Read more.
Accurate parametric modeling of lithium-ion batteries is essential for battery management system (BMS) design in electric vehicles and broader energy storage applications, enabling reliable state estimation and effective thermal control under diverse operating conditions. This study presents a detailed characterization of lithium-ion cells to support advanced BMS in electric vehicles and stationary storage. A second-order equivalent circuit model is developed to capture instantaneous and dynamic voltage behavior, with parameters extracted through Hybrid Pulse Power Characterization over a broad range of temperatures (−10 °C to 45 °C) and state-of-charge levels. The method includes multi-duration pulse testing and separates ohmic and transient responses using two resistor–capacitor branches, with parameters tied to physical processes like charge transfer and diffusion. A weakly coupled electro-thermal model is presented to support real-time BMS applications, enabling accurate voltage, temperature, and heat generation prediction. This study also evaluates open-circuit voltage and direct current internal resistance across pulse durations, leading to power capability maps (“fish charts”) that capture discharge and regenerative performance across SOC and temperature. The analysis highlights performance asymmetries between charging and discharging and confirms model accuracy through curve fitting across test conditions. These contributions enhance model realism, thermal control, and power estimation for real-world lithium-ion battery applications. Full article
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24 pages, 6274 KiB  
Article
Accurate Prediction of Voltage and Temperature for a Sodium-Ion Pouch Cell Using an Electro-Thermal Coupling Model
by Hekun Zhang, Zhendong Zhang, Yelin Deng and Jianxu Yu
Batteries 2025, 11(8), 312; https://doi.org/10.3390/batteries11080312 - 16 Aug 2025
Viewed by 309
Abstract
Due to their advantages, such as abundant raw material reserves, excellent thermal stability, and superior low-temperature performance, sodium-ion batteries (SIBs) exhibit significant potential for future applications in energy storage and electric vehicles. Therefore, in this study, a commercial pouch-type SIB with sodium iron [...] Read more.
Due to their advantages, such as abundant raw material reserves, excellent thermal stability, and superior low-temperature performance, sodium-ion batteries (SIBs) exhibit significant potential for future applications in energy storage and electric vehicles. Therefore, in this study, a commercial pouch-type SIB with sodium iron sulfate cathode material was investigated. Firstly, a second-order RC equivalent circuit model was established through parameter identification using multi-rate hybrid pulse power characterization (M-HPPC) tests at various temperatures. Then, both the specific heat capacity and entropy coefficient of the sodium-ion battery were measured through experiments. Building upon this, an electro-thermal coupling model was developed by incorporating a lumped-parameter thermal model that accounts for the heat generation of the tabs. Finally, the prediction performance of this model was validated through discharge tests under different temperature conditions. The results demonstrate that the proposed electro-thermal coupling model can achieve the simultaneous prediction of both temperature and voltage, providing valuable references for the future development of thermal management systems for SIBs. Full article
(This article belongs to the Special Issue Batteries: 10th Anniversary)
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39 pages, 7688 KiB  
Review
Advances and Applications of Graphene-Enhanced Textiles: A 10-Year Review of Functionalization Strategies and Smart Fabric Technologies
by Patricia Rocio Durañona Aznar and Heitor Luiz Ornaghi Junior
Textiles 2025, 5(3), 28; https://doi.org/10.3390/textiles5030028 - 22 Jul 2025
Viewed by 855
Abstract
Graphene has emerged as a promising material for transforming conventional textiles into smart, multi-functional platforms due to its exceptional electrical, thermal, and mechanical properties. This review aims to provide a comprehensive overview of the latest advances in graphene-enhanced fabrics over the past ten [...] Read more.
Graphene has emerged as a promising material for transforming conventional textiles into smart, multi-functional platforms due to its exceptional electrical, thermal, and mechanical properties. This review aims to provide a comprehensive overview of the latest advances in graphene-enhanced fabrics over the past ten years, focusing on their functional properties and real-world applications. This article examines the main strategies used to incorporate graphene and its derivatives—such as graphene oxide and reduced graphene oxide—into textile substrates through coating, printing, or composite formation. The structural, electrical, thermal, mechanical, and electrochemical properties of these fabrics are discussed based on characterization techniques including microscopy, Raman spectroscopy, and cyclic voltammetry. Functional evaluations in wearable strain sensors, biosignal acquisition, electrothermal systems, and energy storage devices are highlighted to demonstrate the versatility of these materials. Although challenges remain in scalability, durability, and washability, recent developments in fabrication and encapsulation methods show significant potential to overcome these limitations. This review concludes by outlining the major opportunities and future directions for graphene-based textiles in areas such as personalized health monitoring, active thermal wear, and integrated wearable electronics. Full article
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19 pages, 4002 KiB  
Article
Experimental Testing of New Concrete-Based, Medium-Temperature Thermal Energy Storage Charged by Both a Thermal and Electrical Power Source
by Raffaele Liberatore, Daniele Nicolini, Michela Lanchi and Adio Miliozzi
Energies 2025, 18(13), 3511; https://doi.org/10.3390/en18133511 - 3 Jul 2025
Viewed by 561
Abstract
This study aims to explore a new concept for a Power to Heat (P2H) device and demonstrate its effectiveness compared to a thermal heating method. The proposed concept is a medium-temperature system where electro-thermal conversion occurs via the Joule effect in a metallic [...] Read more.
This study aims to explore a new concept for a Power to Heat (P2H) device and demonstrate its effectiveness compared to a thermal heating method. The proposed concept is a medium-temperature system where electro-thermal conversion occurs via the Joule effect in a metallic tube (resistive element). This tube also serves as a heat exchange surface between the heat transfer fluid and the thermal storage medium. The heat storage material here proposed consists of base concrete formulated on purpose to ensure its operation at high temperatures, good performance and prolongated thermal stability. The addition of 10%wt phase change material (i.e., solar salts) stabilized in shape through a diatomite porous matrix allows the energy density stored in the medium itself to increase (hybrid sensible/latent system). Testing of the heat storage module has been conducted within a temperature range of 220–280 °C. An experimental comparison of charging times has demonstrated that electric heating exhibits faster dynamics compared to thermal heating. In both electrical and thermal heating methods, the concrete module has achieved 86% of its theoretical storage capacity, limited by thermal losses. In conclusion, this study successfully demonstrates the viability and efficiency of the proposed hybrid sensible/latent P2H system, highlighting the faster charging dynamics of direct electrical heating compared to conventional thermal methods, while achieving a comparable storage capacity despite thermal losses. Full article
(This article belongs to the Special Issue Stationary Energy Storage Systems for Renewable Energies)
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29 pages, 8480 KiB  
Article
Electrochemical–Thermal Model of a Lithium-Ion Battery
by Paul Kalungi and James Menart
Energies 2025, 18(7), 1764; https://doi.org/10.3390/en18071764 - 1 Apr 2025
Viewed by 807
Abstract
Lithium-ion batteries are a promising type of energy storage for renewable energy applications owing to their high energy density. Extensive research has therefore been carried out, utilizing both experimental and computational methods to aid in a deeper understanding of these types of batteries. [...] Read more.
Lithium-ion batteries are a promising type of energy storage for renewable energy applications owing to their high energy density. Extensive research has therefore been carried out, utilizing both experimental and computational methods to aid in a deeper understanding of these types of batteries. This research work presents an electrochemical–thermal computational model for lithium-ion battery cells that analyzes electrical behavior, chemical behavior and thermal behavior. This computational model is developed by implementing a finite volume solution of a set of partial differential equations that describe this behavior in the anode, separator and cathode. These differential equations are mass conservation, charge conservation and energy conversion. In addition, the Butler Volmer equation is used to describe the exchange of lithium ions between the solid electrodes and the electrolyte and empirical relationships are used to describe the equilibrium electrical potentials. The results obtained by the developed MATLAB program are validated against those published in the literature. On top of the comparisons, a number of additional results are generated using the developed computational tool such as profiles of the lithium-ion concentrations, profiles of the voltage and profiles of the temperature across the battery. In addition, the voltage output and temperature as a function of time for specified current flows are given. The effect of including a temperature simulating routine in the battery model is assessed. This work contributes toward the advancement of renewable and clean energy by providing a tool and results that can be used to better understand battery energy storage. Full article
(This article belongs to the Section D: Energy Storage and Application)
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29 pages, 5384 KiB  
Article
Analysis and Evaluation of a TCO2 Electrothermal Energy Storage System with Integration of CO2 Geological Storage
by Aristeidis Stoikos, Alexios-Spyridon Kyriakides, Júlio Carneiro, Dounya Behnous, Georgios Gravanis, Ioannis N. Tsimpanogiannis, Panos Seferlis and Spyros Voutetakis
Energies 2025, 18(3), 601; https://doi.org/10.3390/en18030601 - 27 Jan 2025
Cited by 2 | Viewed by 861
Abstract
The goal to reduce greenhouse gas emissions necessitates the increase in RES utilization. To accomplish this goal, energy storage solutions are required. This study investigates the performance of an electrothermal energy storage system, the CEEGS, which consists of an above-surface energy storage system [...] Read more.
The goal to reduce greenhouse gas emissions necessitates the increase in RES utilization. To accomplish this goal, energy storage solutions are required. This study investigates the performance of an electrothermal energy storage system, the CEEGS, which consists of an above-surface energy storage system and a below-surface geological system. The focus is set initially on the analysis of the above-surface system to gain insight into its operation. Then, steady-state optimization is utilized to identify the operating conditions that maximize the system performance, before investigating the below-surface system integration and the effect that the geological conditions have on system performance. For the above-surface system, efficiency (ηR-T) up to 46.89% is calculated. For systems integrated with CO2 geological storage, two case studies are examined, presenting higher ηR-T compared to the above-surface system (Case study 1: 50.37%, Case study 2: 67.39%). The optimal ηR-T for Case study 2 is achieved for higher injection/production pressures and temperatures conditions and minimal ΔP and ΔT between injection and production. In conclusion, it is the selection of the geological storage conditions that contribute the most to the optimal ηR-T; thus, the selection of the appropriate geological storage formation is imperative. Full article
(This article belongs to the Collection Renewable Energy and Energy Storage Systems)
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41 pages, 6644 KiB  
Review
Phase Change Materials in Electrothermal Conversion Systems: A Review
by Rafał Twaróg, Piotr Szatkowski and Kinga Pielichowska
Energies 2025, 18(3), 569; https://doi.org/10.3390/en18030569 - 25 Jan 2025
Cited by 2 | Viewed by 1235
Abstract
Green energy harvesting is one of the most important and evolving research areas. Solar energy is an inexhaustible and environmentally friendly energy source, and phase change materials (PCMs) are capable of improving photovoltaic devices by heat storage and could have a positive impact [...] Read more.
Green energy harvesting is one of the most important and evolving research areas. Solar energy is an inexhaustible and environmentally friendly energy source, and phase change materials (PCMs) are capable of improving photovoltaic devices by heat storage and could have a positive impact on sustainable energy utilization. This review presents the current state of the art on PCMs and their modifications for electrothermal energy conversion applications. The paper focuses on PCMs characteristics and their properties required for electrothermal energy conversion systems, and it presents various methods of PCMs modification intended to obtain multifunctional systems based on these materials as well as electrothermal conversion and energy storage mechanisms and selected applications. The goal of this review is to present different types of PCM modifications to obtain multifunctional PCM-based systems for electrothermal energy conversion. Full article
(This article belongs to the Collection Renewable Energy and Energy Storage Systems)
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28 pages, 9017 KiB  
Article
A Comparative Analysis of Lithium-Ion Batteries Using a Proposed Electrothermal Model Based on Numerical Simulation
by Mohammad Assi and Mohammed Amer
World Electr. Veh. J. 2025, 16(2), 60; https://doi.org/10.3390/wevj16020060 - 21 Jan 2025
Cited by 4 | Viewed by 3039
Abstract
It is necessary to maintain safe, efficient, and compatible energy storage systems to meet the high demand for electric vehicles (EVs). Lithium manganese nickel cobalt (NMC) and lithium ferro phosphate (LFP) batteries are the most commonly used lithium batteries in EVs. It is [...] Read more.
It is necessary to maintain safe, efficient, and compatible energy storage systems to meet the high demand for electric vehicles (EVs). Lithium manganese nickel cobalt (NMC) and lithium ferro phosphate (LFP) batteries are the most commonly used lithium batteries in EVs. It is imperative to note that batteries are classified according to their electrochemical performance. A number of factors play a crucial role in determining how efficiently batteries can be used. These factors include the cell temperature, energy density, self-discharge, current limits, aging, and performance measurements. This paper offers a proposed electrothermal model for comparison between LFP and NMC batteries. This model demonstrates the different behaviors according to their application in EVs. This is carried out through studies of state of charge (SoC), state of health (SoH), thermal runaway, self-discharge, and remaining useful life (RUL) in EVs. According to numerical analysis, this paper examines how these different types of batteries behave in EVs to assist in the selection of the most suitable battery taking into account the operating temperature and discharge current using a helpful thermoelectric model reflecting battery safety and life span effectively. Using MATLAB Simulink, the data selected in the electrothermal model are combined from a number of references that are incorporated into lookup tables that affect the change in values in the electrothermal model. The cells are implemented in an EV system using a current test to examine the measured current that goes in and comes out of the battery cells during charging and discharging processes taking into account motoring and regenerative braking for a specified drive cycle time and a number of discharging cycles. It was found that LFP batteries have better stability for open circuit voltages of 3.34 volts over a wide range of conducted temperatures. NMC batteries, on the other hand, exhibit some open circuit voltage variation of 0.053 volts over the temperature range used. Furthermore, the self-discharging current of LFP batteries was about 12 times lower than that of NMC batteries. Compared to LFP batteries, NMC batteries have a higher energy density per unit of mass of 150%, which reflects their greater discharge range. As a result of temperature effects, it has been revealed that LFP batteries are about two times more stable during discharging than NMC batteries, particularly at higher temperatures, such as 45 degrees. Full article
(This article belongs to the Special Issue Thermal Management System for Battery Electric Vehicle)
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21 pages, 2700 KiB  
Article
Degradation-Aware Derating of Lithium-Ion Battery Energy Storage Systems in the UK Power Market
by Inessa Rajah, Jake Sowe, Michael Schimpe and Jorge Varela Barreras
Electronics 2024, 13(19), 3817; https://doi.org/10.3390/electronics13193817 - 27 Sep 2024
Cited by 2 | Viewed by 2117
Abstract
As more renewable energy sources are integrated into the United Kingdom’s power grid, flexibility services are becoming integral to ensuring energy security. This has encouraged the proliferation of Lithium-ion battery storage systems, with 85 GW in development. However, battery degradation impacts both system [...] Read more.
As more renewable energy sources are integrated into the United Kingdom’s power grid, flexibility services are becoming integral to ensuring energy security. This has encouraged the proliferation of Lithium-ion battery storage systems, with 85 GW in development. However, battery degradation impacts both system lifespan and the economic viability of large-scale projects. With rising commodity costs and supply chain issues, maximising the value of energy storage is critical. Traditional methods of mitigating battery ageing rely on static limits based on inflexible warranties, which do not fully account for the complexity of battery degradation. This study examined an alternative, degradation-aware current derating strategy to improve system performance. Using an optimisation model simulating UK energy trading, combined with an electro-thermal and semi-empirical battery model, we assessed the impact of this approach. Interviews with industry leaders validated the modelled parameters and the relevance of the alternative strategy. Results show the degradation-aware strategy can extend battery lifetime by 5–8 years and improve net present value and internal rate of return over a 15-year period compared with traditional methods. These findings highlight the economic benefits of flexible, degradation-aware operational strategies and suggest that more adaptive warranties could accelerate renewable energy integration and lower costs for storage operators. Full article
(This article belongs to the Special Issue Innovative Smart Microgrids for Power System)
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23 pages, 6574 KiB  
Review
Polymer Capacitor Films with Nanoscale Coatings for Dielectric Energy Storage: A Review
by Liang Cao, Rui Xi, Chen Zhou, Gaohui He, Feng Yang, Lingna Xu and He Li
Coatings 2024, 14(9), 1193; https://doi.org/10.3390/coatings14091193 - 15 Sep 2024
Cited by 2 | Viewed by 3344
Abstract
Enhancing the energy storage properties of dielectric polymer capacitor films through composite materials has gained widespread recognition. Among the various strategies for improving dielectric materials, nanoscale coatings that create structurally controlled multiphase polymeric films have shown great promise. This approach has garnered considerable [...] Read more.
Enhancing the energy storage properties of dielectric polymer capacitor films through composite materials has gained widespread recognition. Among the various strategies for improving dielectric materials, nanoscale coatings that create structurally controlled multiphase polymeric films have shown great promise. This approach has garnered considerable attention in recent years due to its effectiveness. This review examines surface-coated polymer composites used for dielectric energy storage, discussing their dielectric properties, behaviors, and the underlying physical mechanisms involved in energy storage. The review thoroughly examines the fabrication methods for nanoscale coatings and the selection of coating materials. It also explores the latest advancements in the rational design and control of interfaces in organic–inorganic, organic–organic, and heterogeneous multiphase structures. Additionally, the review delves into the structure–property relationships between different interfacial phases and various interface structures, analyzing how nanoscale coatings the impact dielectric constant, breakdown strength, conduction and charge transport mechanisms, energy density and efficiency, thermal stability, and electrothermal durability of polymeric capacitor films. Moreover, the review summarizes relevant simulation methods and offers computational insights. The potential practical applications and characteristics of such nanoscale coating techniques are discussed, along with the existing challenges and practical limitations. Finally, the review concludes with a summary and outlook, highlighting potential research directions in this rapidly evolving field. Full article
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22 pages, 5624 KiB  
Article
Research on the Configuration of a 100% Green Electricity Supplied Zero-Carbon Integrated Energy Station
by Jieyu Xie, Xingying Chen, Kun Yu, Lei Gan, Haochen Hua, Bo Wang and Yuelong Qu
Energies 2024, 17(16), 4111; https://doi.org/10.3390/en17164111 - 19 Aug 2024
Cited by 3 | Viewed by 1072
Abstract
In the context of rapid growth in renewable energy installations and increasingly severe consumption issues, this paper designs a 100% green electricity supplied zero-carbon integrated energy station. It aims to analyze its configuration focusing on the following three core features: zero carbon emissions, [...] Read more.
In the context of rapid growth in renewable energy installations and increasingly severe consumption issues, this paper designs a 100% green electricity supplied zero-carbon integrated energy station. It aims to analyze its configuration focusing on the following three core features: zero carbon emissions, 100% green electricity supply, and a centralized–distributed system structure. It discusses equipment selection and provides models for configuring upstream green electricity resources, power generation, energy storage, transformer, and energy conversion. The study examines the synergy between lithium-ion battery storage and modular molten salt thermal storage, along with the virtual energy storage characteristics formed by thermal load inertia, supported by mathematical models. Based on the data from a green electricity system in an Eastern Chinese city and typical load profiles, the paper validates a specific configuration for a 100% green electricity supplied zero-carbon integrated energy station, confirming model accuracy and calculating the required scale of upstream green electricity resources. It proves that establishing an electro-thermal storage synergy system is crucial for addressing the significant fluctuations in renewable energy output. It also argues that leveraging thermal load inertia to create virtual storage can reduce the investment in energy storage system construction. Full article
(This article belongs to the Section A: Sustainable Energy)
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32 pages, 11676 KiB  
Review
Hydrogels and Aerogels for Versatile Photo-/Electro-Chemical and Energy-Related Applications
by Jiana Sun, Taigang Luo, Mengmeng Zhao, Lin Zhang, Zhengping Zhao, Tao Yu and Yibo Yan
Molecules 2024, 29(16), 3883; https://doi.org/10.3390/molecules29163883 - 16 Aug 2024
Cited by 2 | Viewed by 2235
Abstract
The development of photo-/electro-chemical and flexible electronics has stimulated research in catalysis, informatics, biomedicine, energy conversion, and storage applications. Gels (e.g., aerogel, hydrogel) comprise a range of polymers with three-dimensional (3D) network structures, where hydrophilic polyacrylamide, polyvinyl alcohol, copolymers, and hydroxides are the [...] Read more.
The development of photo-/electro-chemical and flexible electronics has stimulated research in catalysis, informatics, biomedicine, energy conversion, and storage applications. Gels (e.g., aerogel, hydrogel) comprise a range of polymers with three-dimensional (3D) network structures, where hydrophilic polyacrylamide, polyvinyl alcohol, copolymers, and hydroxides are the most widely studied for hydrogels, whereas 3D graphene, carbon, organic, and inorganic networks are widely studied for aerogels. Encapsulation of functional species with hydrogel building blocks can modify the optoelectronic, physicochemical, and mechanical properties. In addition, aerogels are a set of nanoporous or microporous 3D networks that bridge the macro- and nano-world. Different architectures modulate properties and have been adopted as a backbone substrate, enriching active sites and surface areas for photo-/electro-chemical energy conversion and storage applications. Fabrication via sol–gel processes, module assembly, and template routes have responded to professionalized features and enhanced performance. This review presents the most studied hydrogel materials, the classification of aerogel materials, and their applications in flexible sensors, batteries, supercapacitors, catalysis, biomedical, thermal insulation, etc. Full article
(This article belongs to the Special Issue New Sights in Nanomaterials for Photoelectrochemistry)
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14 pages, 7625 KiB  
Article
Investigation of Lithium-Ion Battery Negative Pulsed Charging Strategy Using Non-Dominated Sorting Genetic Algorithm II
by Yixuan Huang, Shenghui Wang, Zhao Wang and Guangwei Xu
Electronics 2024, 13(11), 2178; https://doi.org/10.3390/electronics13112178 - 3 Jun 2024
Viewed by 1609
Abstract
To address the critical issue of polarization during lithium-ion battery charging and its adverse impact on battery capacity and lifespan, this research employs a comprehensive strategy that considers the charging duration, efficiency, and temperature increase. Central to this approach is the proposal of [...] Read more.
To address the critical issue of polarization during lithium-ion battery charging and its adverse impact on battery capacity and lifespan, this research employs a comprehensive strategy that considers the charging duration, efficiency, and temperature increase. Central to this approach is the proposal of a novel negative pulsed charging technique optimized using the Non-Dominated Sorting Genetic Algorithm II (NSGA-II). This study initiates the creation of an intricate electrothermal coupling model, which simulates variations in internal battery parameters throughout the charging cycle. Subsequently, NSGA-II is implemented in MATLAB to fine-tune pulsed charging and discharging profiles, generating a Pareto front showcasing an array of optimal solutions tailored to a spectrum of goals. Leveraging the capabilities of the COMSOL Multiphysics software 6.2 platform, a high-fidelity simulation environment for lithium-ion battery charging is established that incorporates three charging strategies: constant-current (CC) charging, a multi-stage constant-current (MS-CC) charging protocol, and a pulsed-current (PC) charging strategy. This setup works as a powerful instrument for assessing the individual effects of these strategies on battery characteristics. The simulation results strongly support the superiority of the proposed pulsed-current charging strategy, which excels in increasing the battery temperature and amplifying battery charge capacity. This dual achievement not only bolsters charging efficiency significantly but also underscores the strategy’s potential to augment both the practical utility and long-term viability of lithium-ion batteries, thereby contributing to the advancement of sustainable energy storage solutions. Full article
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21 pages, 4453 KiB  
Article
A Digitalized Methodology for Co-Design Structural and Performance Optimization of Battery Modules
by Theodoros Kalogiannis, Md Sazzad Hosen, Joeri Van Mierlo, Peter Van Den Bossche and Maitane Berecibar
World Electr. Veh. J. 2024, 15(3), 115; https://doi.org/10.3390/wevj15030115 - 16 Mar 2024
Cited by 1 | Viewed by 1904
Abstract
In this study, we present an innovative, fully automated, and digitalized methodology to optimize the energy efficiency and cost effectiveness of Li-ion battery modules. Advancing on from today’s optimization schemes that rely on user experience and other limitations, the mechanical and thermal designs [...] Read more.
In this study, we present an innovative, fully automated, and digitalized methodology to optimize the energy efficiency and cost effectiveness of Li-ion battery modules. Advancing on from today’s optimization schemes that rely on user experience and other limitations, the mechanical and thermal designs are optimized simultaneously in this study by coupling 3D multi-physical behavior models to multi-objective heuristic optimization algorithms. Heat generation at various loading and ambient conditions are estimated with a physics-based, fractional-order battery cell-level model, which is extrapolated to a module that further accounts for the interconnected cells’ heat transfer phenomena. Several key performance indicators such as the surface temperature increase, the temperature variations on the cells, and heat uniformity within the module are recorded. For the air-cooled study case, the proposed coupled framework performs more than 250 module evaluations in a relatively short time for the whole available electro-thermal-mechanical design space, thereby ensuring global optimal results in the final design. The optimal module design proposed by this method is built in this work, and it is experimentally evaluated with a module composed of 12 series-connected Li-ion NMC/C 43Ah prismatic battery cells. The performance is validated at various conditions, which is achieved by accounting the thermal efficiency and pressure drop with regard to power consumption improvements. The validations presented in this study verify the applicability and overall efficiency of the proposed methodology, as well as paves the way toward better energy and cost-efficient battery systems. Full article
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17 pages, 4136 KiB  
Article
Electrically Heated High-Temperature Thermal Energy Storage with Dual Operating Modes: From Concept to Validation
by Volker Dreißigacker and Gerrit Lucht
Energies 2023, 16(21), 7344; https://doi.org/10.3390/en16217344 - 30 Oct 2023
Cited by 2 | Viewed by 1821
Abstract
The expansion of renewable energy sources and sustainable infrastructures for the generation of electrical and thermal energies and fuels increasingly requires efforts to develop efficient technological solutions and holistically balanced systems to ensure a stable energy supply with high energy utilization. For investigating [...] Read more.
The expansion of renewable energy sources and sustainable infrastructures for the generation of electrical and thermal energies and fuels increasingly requires efforts to develop efficient technological solutions and holistically balanced systems to ensure a stable energy supply with high energy utilization. For investigating such systems, a research infrastructure was established within the nationally funded project Energy Lab 2.0 including essential components for generation, conversion and storage of different energy sources. One element includes a thermal energy storage (TES) system based on solid materials, which was supplemented by an electrically heated storage component. Hereby, the overall purpose is to efficiently generate and store high-temperature heat from electrical energy with high specific powers during the charging period and provide thermal energy during the discharging period. Today’s solutions focus on convective electrical heating elements, creating, however, two major challenges for large-scale systems: limited load gradients due to existing systemic inertias and limited operating temperatures of 700 °C in the MW scale. To overcome such restrictions, a novel electrically heated storage component with dual operating modes was developed. The central component of this solution is a ring-shaped honeycomb body based on an SiC ceramic with electrical heating registers on the inside and outside. This configuration allows, in storage operation, instantaneous direct heating of the honeycomb body via thermal radiation. At the end of systemic start-up procedures, an operational change toward a convective heating system takes place, whereby the high-temperature heat previously stored is transferred to downstream components. The simulation studies performed for such a component show, for both operating modes, high operating temperatures of over 800 °C with simultaneous high electrothermal efficiencies of up to 90%. Experimental investigations on a 100 kW scale at the DLR test facility HOTREG in Stuttgart confirmed the feasibility, performance and good agreement with simulation results for a selected honeycomb geometry with a mass of 181 kg. With its successful testing and good scalability, the developed component opens up high use case potentials in future Power-to-Heat-to-Power applications, particularly for Brayton process-based Carnot batteries and adiabatic compressed air energy storage systems. Full article
(This article belongs to the Section D: Energy Storage and Application)
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