Search Results (707)

Inspired by the Toyota Mirai, this study presents a high-fidelity data-driven approach for modelling and simulation of a fuel cell hybrid electric powertrain. This study utilises technical assessment data sourced from Argonne National Laboratory’s publicly available report, faithfully modelling most of the vehicle subsystems as data-driven entities. The simulation framework is developed in the MATLAB/Simulink environment and is based on a power dynamics approach, capturing nonlinear interactions and performance intricacies between different powertrain elements. This study investigates subsystem synergies and performance boundaries under a combined driving cycle composed of the NEDC, WLTP Class 3 and US06 profiles, representing urban, extra-urban and aggressive highway conditions. To emulate the real-world load-following strategy, a state transition power management and allocation method is synthesised. The proposed method dynamically governs the power flow between the fuel cell stack and the traction battery across three operational states, allowing the battery to stay within its allocated bounds. This simulation framework offers a near-accurate and computationally efficient digital counterpart to a commercial hybrid powertrain, serving as a valuable tool for educational and research purposes. Full article

Driven by carbon neutrality and peak carbon policies, hydrogen energy, due to its zero-emission and renewable properties, is increasingly being used in hydrogen fuel cell vehicles (H-FCVs). However, the high cost and limited durability of H-FCVs hinder large-scale deployment. Hydrogen internal combustion engine hybrid electric vehicles (H-HEVs) are emerging as a viable alternative. Research on the techno-economics of H-HEVs remains limited, particularly in systematic comparisons with H-FCVs. This paper provides a comprehensive comparison of H-FCVs and H-HEVs in terms of total cost of ownership (TCO) and hydrogen consumption while proposing a multi-objective powertrain parameter optimization model. First, a quantitative model evaluates TCO from vehicle purchase to disposal. Second, a global dynamic programming method optimizes hydrogen consumption by incorporating cumulative energy costs into the TCO model. Finally, a genetic algorithm co-optimizes key design parameters to minimize TCO. Results show that with a battery capacity of 20.5 Ah and an H-FC peak power of 55 kW, H-FCV can achieve optimal fuel economy and hydrogen consumption. However, even with advanced technology, their TCO remains higher than that of H-HEVs. H-FCVs can only become cost-competitive if the unit power price of the fuel cell system is less than 4.6 times that of the hydrogen engine system, assuming negligible fuel cell degradation. In the short term, H-HEVs should be prioritized. Their adoption can also support the long-term development of H-FCVs through a complementary relationship. Full article

This paper presents a high-fidelity multi-physics dynamic model for electric vehicles, serving as a fundamental building block for intelligent vehicle-to-grid (V2G) integration systems. The model accurately captures complex vehicle dynamics of the powertrain, battery, and regenerative braking, enabling precise energy consumption evaluation, including in AI-driven V2G scenarios. Validated using real-world data from a Citroën Ami operating on urban routes in Naples, Italy, it achieved exceptional accuracy with a root mean square error (RMSE) of 1.28% for dynamic state of charge prediction. This robust framework provides an essential foundation for AI-driven digital twin technologies in V2G applications, significantly advancing sustainable transportation and smart grid integration through predictive simulation. Its versatility supports diverse fleet applications, from residential energy management and coordinated charging optimization to commercial car sharing operations, leveraging backup power during peak demand or grid outages, so to maximize distributed battery storage utilization. Full article

The European Union is committed to reducing greenhouse gas emissions across all sectors, including the transportation sector. It is possible to assume that road freight transport will need to undergo technological changes, leading to greater use of alternative powertrains. This article builds on previous research on the energy consumption of battery electric trucks (BETs) and assesses the economic efficiency of electric vehicles in freight transport through a cost calculation. The primary objective was to determine the conditions under which a BET becomes cost-effective for a transport operator. These findings are practically relevant for freight carriers. Unlike other studies, this article does not focus on total cost of ownership (TCO) but rather compares the variable and fixed costs of BETs and conventional internal combustion engine trucks (ICETs). In this article, the operating costs of BETs were calculated and modeled based on real-world measurements of a tested vehicle. The research findings indicate that BETs are economically efficient, primarily when state subsidies are provided, compensating for the significant difference in purchase costs between BETs and conventional diesel trucks. This study found that optimizing operational conditions (daily routes) enables BETs to reach a break-even point at approximately 110,000 km per year, even without subsidies. Another significant finding is that battery capacity degradation leads to a projected annual operating cost increase of approximately 4%. Full article

There has been a great need for replacing combustion-powered vehicles with electric vehicles (EV), and fully electric cars are meant to replace combustion engine cars. This has led to considerable research into improving the performance of EVs, especially via electric motor voltage control. A wide range of optimization algorithms have been used as traditional approaches, but the dynamic parameters of electric motors, impacted by temperature and different driving cycles, continue to be a problem. This study introduces an improved version of the Parrot Optimizer (IPO) aimed at enhancing voltage regulation in EVs. The algorithm can intelligently adjust certain motor parameters for adaptive management to maintain performance based on different situations. To ensure a stable and sustainable power supply for the powertrain of the EV, a photovoltaic (PV) system is used with energy storage batteries. Such an arrangement seeks to deliver permanent electric energy, a solution to traditional grid electricity reliance. This demonstrates the effectiveness of IPO, with the resultant motor performance remaining optimal despite parameter changes. It is also illustrated that energy production, by integrating PV systems, prevents excessive voltage line drops and thus voltage imbalances. The proposed intelligent controller is verified based on multiple simulations, demonstrating and ensuring significant improvements in EV efficiency and reliability. Full article

The core powertrain components of electric vehicles (EVs) and hybrid electric vehicles (HEVs) are the power batteries and battery management system (BMS), jointly determining the performance, safety, and economy of the vehicle. This review offers a comprehensive overview of the evolution and current advancements in power battery and BMS technology for electric vehicles (EVs). It emphasizes product upgrades and replacements while also analyzing future research hotspots and development trends driven by the increasing demand for EVs and hybrid electric vehicles (HEVs). This review aims to give recommendations and support for the future development of power batteries and BMSs that are widely used in EVs, HEVs, and energy storage systems, which will lead to industry and research progress. Full article

This paper presents a simulation framework for evaluating power flow, energy efficiency, thermal behavior, and energy consumption in electric vehicles (EVs) under standardized driving conditions. A detailed Simulink model is developed, integrating a lithium-ion battery, inverter, permanent magnet synchronous motor (PMSM), gearbox, and a field-oriented control strategy with PI-based speed and current regulation. The framework is applied to four standard driving cycles—UDDS, HWFET, WLTP, and NEDC—to assess system performance under varied load conditions. The UDDS cycle imposes the highest thermal loads, with temperature rises of 76.5 °C (motor) and 52.0 °C (inverter). The HWFET cycle yields the highest energy efficiency, with PMSM efficiency reaching 92% and minimal SOC depletion (15%) due to its steady-speed profile. The WLTP cycle shows wide power fluctuations (−30–19.3 kW), and a motor temperature rise of 73.6 °C. The NEDC results indicate a thermal increase of 75.1 °C. Model results show good agreement with published benchmarks, with deviations generally below 5%, validating the framework’s accuracy. These findings underscore the importance of cycle-sensitive analysis in optimizing energy use and thermal management in EV powertrain design. Full article

The presence of toxic gas emissions from conventional vehicles is worrisome globally. Over the past few years, there has been a broad adoption of electric vehicles (EVs) to reduce energy usage and mitigate environmental emissions. The EVs are characterized by limited range, cost, and short range. This prompts the need for hybrid electric vehicles (HEVs). This study describes the conversion of a 2022 Volkswagen Crafter (VW) 35 TDI 340 delivery van from a conventional diesel powertrain into a hybrid electric vehicle (HEV) augmented with synchronous electrical machines (motor and generator) and a BMW i3 60 Ah battery pack. A downsized 1.5 L diesel engine and an electric motor–generator unit are integrated via a planetary power split device supported by a high-voltage lithium-ion battery. A MATLAB (R2024b) Simulink model of the hybrid system is developed, and its speed tracking PID controller is optimized using genetic algorithm (GA) and particle swarm optimization (PSO) methods. The simulation results show significant efficiency gains: for example, average fuel consumption falls from 9.952 to 7.014 L/100 km (a 29.5% saving) and CO₂ emissions drop from 260.8 to 186.0 g/km (a 74.8 g reduction), while the vehicle range on a 75 L tank grows by ~40.7% (from 785.7 to 1105.5 km). The optimized series–parallel powertrain design significantly improves urban driving economy and reduces emissions without compromising performance. Full article

Due to the limitations of current battery technologies—such as lower energy density and high cost compared to fossil fuels—electric vehicles (EVs) face constraints in applications requiring extended range or heavy payloads, such as refuse trucks. As a midterm solution, hybrid electric vehicles (HEVs) combine internal combustion engines (ICEs) and electric powertrains to enable flexible energy usage, particularly in urban duty cycles characterized by frequent stopping and idling. This study introduces a model-based energy management strategy using the Equivalent Consumption Minimization Strategy (ECMS), tailored for a retrofitted series hybrid refuse truck. A conventional ISUZU NPR 10 truck was instrumented to collect real-world driving and operational data, which guided the development of a vehicle-specific ECMS controller. The proposed strategy was evaluated over five driving cycles—including both standardized and measured urban scenarios—under varying load conditions: Tare Mass (TM) and Gross Vehicle Mass (GVM). Compared with a rule-based control approach, ECMS demonstrated up to 14% improvement in driving range and significant reductions in exhaust gas emissions (CO, NO_x, and CO₂). The inclusion of auxiliary load modeling further enhances the realism of the simulation results. These findings validate ECMS as a viable strategy for optimizing fuel economy and reducing emissions in hybrid refuse truck applications. Full article

The transition to passenger car electrification is a crucial step in China’s strategic efforts to achieve carbon peak and carbon neutrality. However, previous research has not considered the variances in vehicle models. Hence, this study aims to fill this gap by comparing the carbon emission reduction and economic feasibility of battery electric vehicles (BEVs) in the Chinese market, taking into account different powertrains, vehicle segments, classes, and driving ranges. Next, the study identifies the most cost-effective BEV within each market segment, employing life-cycle assessment and life cycle cost analysis methods. Moreover, at different levels of technological development, we construct three low-carbon measures, including electricity decarbonization (ED), energy efficiency improvement (EEI), and vehicle lightweight (LW), to quantify the emission mitigation potentials from different carbon reduction pathways. The findings indicate that BEVs achieve an average carbon reduction of about 31.85% compared to internal combustion engine vehicles (ICEVs), demonstrating a significant advantage in carbon reduction. However, BEVs are not economically competitive. The total life cycle cost of BEVs is 1.04–1.68 times higher than that of ICEVs, with infrastructure costs accounting for 18.8–57.8% of the vehicle’ s life cycle costs. In terms of cost-effectiveness, different models yield different results, with sedans generally outperforming sport utility vehicles (SUVs). Among sedans, both A-class and B-class sedans have already reached a point of cost-effectiveness, with the BEV400 emerging as the optimal choice. In low-carbon emission reduction scenarios, BEVs could achieve carbon reduction potentials of up to 45.3%, 14.9%, and 9.0% in the ED, EEI, and LW scenarios, respectively. Thus, electricity decarbonization exhibits the highest potential for mitigating carbon emissions, followed by energy efficiency improvement and vehicle lightweight. There are obvious differences in the stages of impact among different measures. The ED measure primarily impacts the waste treatment process (WTP) stage, followed by the vehicle cycle, while the EEI measure only affects the WTP stage. The LW measure has a complex impact on emission reductions, as the carbon reductions achieved in the WTP stage are partially offset by the increased carbon emissions in the vehicle cycle. Full article

This research presents a method for improving the regenerative efficiency of interior permanent magnet synchronous motors (IPMSMs) used in traction applications such as electric vehicles. In conventional powertrain control, the maximum torque per ampere (MTPA) strategy is commonly applied in the constant-torque region. However, this approach does not account for the combined losses of both the motor and inverter. In this study, overall system efficiency is investigated, and an improved current combination is proposed to minimize total losses. The single switching method is employed in the inverter due to its simplicity and its ability to reduce inverter losses. Simulations incorporating both motor and inverter losses were performed for two driving conditions around the MTPA current point. The results show that the optimal current combination slightly deviates from the MTPA point and leads to a slight improvement in efficiency. Experimental results under the two steady-state driving torque and angular velocity conditions confirm that the optimized current combination enhances system efficiency. Furthermore, simulations based on the Urban Dynamometer Driving Schedule predict an increase in recovered energy of approximately 1%. The proposed control strategy is simple, easy to implement, and enables the powertrain to operate with highly efficient current references. Full article

Since 1 January 2024, newly produced heavy-duty trailers are subject to the assessment of their performance regarding CO₂ and fuel consumption according to Implementing Regulation (EU) 2022/1362. The method is based on the already established approach for the CO₂ and energy consumption evaluation of trucks and buses, i.e., applying a combination of component testing and vehicle simulation using the software VECTO (Vehicle Energy Consumption calculation TOol). For the evaluation of trailers, generic conventional towing vehicles in combination with the specific CO₂ and fuel consumption-relevant properties of the trailer, such as mass, aerodynamics, rolling resistance etc., are simulated in the “VECTO Trailer” software. The corresponding results are used in the European HDV CO₂ standards with which manufacturers must comply to avoid penalty payments (2030: −10% for semitrailers and −7.5% for trailers compared with the baseline year 2025). Methodology and legislation are currently being extended to also cover the effects of electrified trailers (trailers with an electrified axle and/or electrically supplied auxiliaries) on CO₂, electrical energy consumption, and electric range extension (special use case in combination with a battery-electric towing vehicle). This publication gives an overview of the developed regulatory framework and methods to be implemented in a future extension of VECTO Trailer as well as a comparison of different e-trailer configurations and usage scenarios regarding their impact on CO₂, energy consumption, and electric range by applying the developed methods in a preliminary potential analysis. Results from this analysis indicate that e-trailers that use small batteries (5–50 kWh) to power electric refrigeration units achieve a CO₂ reduction of 5–10%, depending primarily on battery capacity. In contrast, e-trailers designed for propulsion support with larger batteries (50–500 kWh) and e-axle(s) (50–500 kW) demonstrate a reduction potential of up to 40%, largely determined by battery capacity and e-axle rating. Despite their reduction potential, market acceptance of e-trailers remains uncertain as the higher number of trailers compared with towing vehicles could lead to slow adoption, especially of the more expensive configurations. Full article

Hybrid electric vertical take-off and landing (HEVTOL) flying vehicles serve as effective platforms for efficient transportation, forming a cornerstone of the emerging low-altitude economy. However, the current lack of co-optimization methods for powertrain component sizing and energy controller design often leads to suboptimal HEVTOL performance. To address this, this paper proposes a hierarchical manifold-enhanced Bayesian evolutionary optimization (HM-BEO) approach for HEVTOL systems. This framework employs lightweight manifold dimensionality reduction to compress the decision space, enabling Bayesian optimization (BO) on low-dimensional manifolds for a global coarse search. Subsequently, the approximate Pareto solutions generated by BO are utilized as initial populations for a non-dominated sorting genetic algorithm III (NSGA-III), which performs fine-grained refinement in the original high-dimensional design space. The co-optimization aims to minimize fuel consumption, battery state-of-health (SOH) degradation, and manufacturing costs while satisfying dynamic and energy management constraints. Evaluated using representative HEVTOL duty cycles, the HM-BEO demonstrates significant improvements in optimization efficiency and solution quality compared to conventional methods. Specifically, it achieves a 5.3% improvement in fuel economy, a 7.4% mitigation in battery SOH degradation, and a 1.7% reduction in system manufacturing cost compared to standard NSGA-III-based optimization. Full article

Torque and velocity fluctuations in internal combustion engines (ICEs), particularly during idle and low-speed operation, can reduce efficiency, increase vibration, and impose mechanical stress on coupled systems. This work presents the design, simulation, and experimental validation of a passive balancing cam mechanism developed to mitigate fluctuations in single-cylinder internal combustion engines (ICEs). The system consists of a cam and a spring-loaded follower that synchronizes with the engine cycle to store and release energy, generating a compensatory torque that stabilizes rotational speed. The mechanism was implemented on a single-cylinder Honda^® engine and evaluated through simulations and laboratory tests under idle conditions. Results demonstrate a reduction in torque ripple amplitude of approximately 54% and standard deviation of 50%, as well as a decrease in angular speed fluctuation amplitude of about 43% and standard deviation of 42%, resulting in significantly smoother engine behavior. These improvements also address longstanding limitations in traditional powertrains, which often rely on heavy flywheels or electronically controlled dampers to manage rotational irregularities. Such solutions increase system complexity, weight, and energy losses. In contrast, the proposed passive mechanism offers a simpler, more efficient alternative, requiring no external control or energy input. Its effectiveness in stabilizing engine output makes it especially suited for integration into hybrid electric systems, where consistent generator performance and low mechanical noise are critical for efficient battery charging and protection of sensitive electronic components. Full article

Hybrid tractors, as an efficient and environmentally friendly power system, are gradually becoming an important technical choice in the agricultural field. Compared to conventional powertrain systems, hybrid electric powertrains can achieve a 15–40% reduction in fuel consumption. By optimizing the engine operating range and incorporating electric-only driving modes, these systems further contribute to a 20–35% decline in CO₂ emissions, along with a significant mitigation of nitrogen oxides (NOx) and particulate matter (PM) emissions. In this paper, the energy management technology of hybrid tractors is reviewed, with emphasis on the energy scheduling between the internal combustion engine and electric motor, the optimization control algorithm, and its practical performance in agricultural applications. Firstly, the basic configuration and working principle of hybrid tractors are introduced, and the cooperative working mode of the internal combustion engine and electric motor is expounded. Secondly, the research progress of energy management strategies is discussed. Then, the application status and challenges of hybrid power systems in agricultural machinery are discussed, and the development trend of hybrid tractors in the fields of intelligence, low carbonization, and high efficiency in the future is prospected. This paper extracts many experiences and methods from the references over the years and provides a comprehensive evaluation. Full article