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Keywords = dual composite cement

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17 pages, 4072 KiB  
Article
Experimental Investigation of Mechanical Properties and Microstructure in Cement–Soil Modified with Waste Brick Powder and Polyvinyl Alcohol Fibers
by Xiaosan Yin, Md. Mashiur Rahman, Hongke Pan, Yongchun Ma, Yuzhou Sun and Jian Wang
Materials 2025, 18(15), 3586; https://doi.org/10.3390/ma18153586 - 30 Jul 2025
Viewed by 183
Abstract
This study investigates the synergistic modification of cement–soil using waste brick powder (WBP) and polyvinyl alcohol (PVA) fibers to address the growing demand for sustainable construction materials and recycling of demolition waste. An orthogonal experimental design was employed with 5% WBP (by mass) [...] Read more.
This study investigates the synergistic modification of cement–soil using waste brick powder (WBP) and polyvinyl alcohol (PVA) fibers to address the growing demand for sustainable construction materials and recycling of demolition waste. An orthogonal experimental design was employed with 5% WBP (by mass) and PVA fiber content (0–1%), evaluating mechanical properties based on unconfined compressive strength (UCS) and splitting tensile strength (STS) and microstructure via scanning electron microscopy (SEM) across 3–28 days of curing. The results demonstrate that 0.75% PVA optimizes performance, enhancing UCS by 28.3% (6.87 MPa) and STS by 34.6% (0.93 MPa) at 28 days compared to unmodified cement–soil. SEM analysis revealed that PVA fibers bridged microcracks, suppressing propagation, while WBP triggered pozzolanic reactions to densify the matrix. This dual mechanism concurrently improves mechanical durability and valorizes construction waste, offering a pathway to reduce reliance on virgin materials. This study establishes empirically validated mix ratios for eco-efficient cement–soil composites, advancing scalable solutions for low-carbon geotechnical applications. By aligning material innovation with circular economy principles, this work directly supports global de-carbonization targets in the construction sector. Full article
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19 pages, 3207 KiB  
Article
Evaluation of Various Thiourea Derivatives as Reducing Agents in Two-Component Methacrylate-Based Materials
by Coralie Ohl, Estelle Thetiot, Laurence Charles, Yohann Catel, Pascal Fässler and Jacques Lalevée
Polymers 2025, 17(15), 2017; https://doi.org/10.3390/polym17152017 - 23 Jul 2025
Viewed by 317
Abstract
Two-component dental materials are commonly used by the dentist for various applications (cementation of indirect restorations, filling of a cavity without layering, etc.). These materials are cured by redox polymerization. The (hydro)peroxide/thiourea/copper salt redox initiator system is well established and can be found [...] Read more.
Two-component dental materials are commonly used by the dentist for various applications (cementation of indirect restorations, filling of a cavity without layering, etc.). These materials are cured by redox polymerization. The (hydro)peroxide/thiourea/copper salt redox initiator system is well established and can be found in a wide range of commercially available dental materials. The thiourea is a key component of the initiator system. This study explores the influence of the nature of the thiourea reducing agent on the reactivity and efficiency of redox initiator systems. In this work, six different thiourea structures were investigated, in combination with copper(II) acetylacetonate and cumene hydroperoxide (CHP), to understand their impact on polymerization kinetics and mechanical properties of methacrylate-based materials. Various experimental techniques, including mass spectrometry (MS) and spectroscopic analyses, were employed to elucidate the underlying mechanisms governing these redox systems. The results highlight that thiourea plays a dual role, acting both as a reducing agent and as a ligand in copper complexes, affecting radical generation and polymerization efficiency. Structural modifications of thiourea significantly influence the initiation process, demonstrating that reactivity is governed by a combination of factors rather than a single property. Self-cure dental flowable composites exhibiting excellent flexural strength (>100 MPa) and modulus (>6000 MPa) were obtained using hexanoyl thiourea, N-benzoylthiourea, or 1-(pyridin-2-yl)thiourea as a reducing agent. The adjustment of the Cu(acac)2 enables to properly set the working time in the range of 100 to 200 s. These findings provide valuable insights into the design of the next generation of redox initiating systems for mild and safe polymerization conditions. Full article
(This article belongs to the Special Issue Advanced Polymer Materials: Synthesis, Structure, and Properties)
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16 pages, 2285 KiB  
Article
Evaluating the Heat of Hydration, Conductivity, and Microstructural Properties of Cement Composites with Recycled Concrete Powder
by Damir Barbir, Pero Dabić, Miće Jakić and Ivana Weber
Buildings 2025, 15(15), 2613; https://doi.org/10.3390/buildings15152613 - 23 Jul 2025
Viewed by 188
Abstract
This study investigates the effects of incorporating recycled concrete powder (RCP) as a supplementary cementitious material in Portland cement composites at replacement levels of 5–30% by weight. A comprehensive characterization using isothermal calorimetry, electrical conductivity measurements, thermogravimetric analysis, FT-IR spectroscopy, and scanning electron [...] Read more.
This study investigates the effects of incorporating recycled concrete powder (RCP) as a supplementary cementitious material in Portland cement composites at replacement levels of 5–30% by weight. A comprehensive characterization using isothermal calorimetry, electrical conductivity measurements, thermogravimetric analysis, FT-IR spectroscopy, and scanning electron microscopy revealed that RCP modified the hydration behavior and microstructural development. The results showed a linear 16.5% reduction in the total heat of hydration (from 145.38 to 121.44 J/g) at 30% RCP content, accompanied by a 26.5% decrease in peak electrical conductivity (19.16 to 14.08 mS/cm) and delayed reaction kinetics. Thermal analysis demonstrated an increased stability of hydration products, with portlandite decomposition temperatures rising by up to 10.8 °C. Microstructural observations confirmed the formation of denser but more amorphous C–S–H phases alongside increased interfacial porosity at higher RCP contents. The study provides quantitative evidence of RCP’s dual functionality as both an inert filler and a nucleation agent, identifying an optimal 20–25% replacement range that balances performance and sustainability. These findings advance the understanding of construction waste utilization in cementitious materials and provide practical solutions for developing more sustainable building composites while addressing circular economy objectives in the construction sector. Full article
(This article belongs to the Special Issue Advances and Applications of Recycled Concrete in Green Building)
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13 pages, 2298 KiB  
Review
Hydration Kinetics of Biochar-Enhanced Cement Composites: A Mini-Review
by Shah Room and Ali Bahadori-Jahromi
Buildings 2025, 15(14), 2520; https://doi.org/10.3390/buildings15142520 - 18 Jul 2025
Viewed by 342
Abstract
The construction sector makes a major contribution to global greenhouse gas emissions, in which cement alone produces approximately 7–8% of global CO2 emissions. To abate environmental impact and promote sustainable construction, alternative low-carbon cementitious materials are gaining attention. Biochar (BC), a carbon-rich [...] Read more.
The construction sector makes a major contribution to global greenhouse gas emissions, in which cement alone produces approximately 7–8% of global CO2 emissions. To abate environmental impact and promote sustainable construction, alternative low-carbon cementitious materials are gaining attention. Biochar (BC), a carbon-rich material obtained from biomass sources through the process of pyrolysis, has surfaced as a capable supplementary cementitious material due to its carbon capture capabilities and positive impact on the characteristics of cement composites. This review investigates the role of BC in cement composites, including its effects on hydration kinetics, microstructural development, fresh-state properties, and its optimal utilisation. The study also highlights the internal curing capabilities of BC when used in cement composites, its role in promoting hydration product formation, and its dual function in enhancing mechanical performance while facilitating carbon capture. Despite the benefits, there are some challenges such as variable BC properties, optimal dosage, and scalability. The review highlights the need for standardisation and further research to fully harness BC’s potential as a sustainable component in low-carbon construction technologies. Full article
(This article belongs to the Special Issue Advanced Research on Cementitious Composites for Construction)
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22 pages, 16538 KiB  
Article
Experimental Study on Interface Bonding Performance of Frost-Damaged Concrete Reinforced with Yellow River Sedimentary Sand Engineered Cementitious Composites
by Binglin Tan, Ali Raza, Ge Zhang and Chengfang Yuan
Materials 2025, 18(14), 3278; https://doi.org/10.3390/ma18143278 - 11 Jul 2025
Viewed by 364
Abstract
Freeze–thaw damage is a critical durability challenge in cold climates that leads to surface spalling, cracking, and degradation of structural performance. In northern China, the severity of winter conditions further accelerates the degradation of concrete infrastructure. This study investigates the reinforcement of frost-damaged [...] Read more.
Freeze–thaw damage is a critical durability challenge in cold climates that leads to surface spalling, cracking, and degradation of structural performance. In northern China, the severity of winter conditions further accelerates the degradation of concrete infrastructure. This study investigates the reinforcement of frost-damaged concrete using engineered cementitious composites (ECC) prepared with Yellow River sedimentary sand (YRS), employed as a 100% mass replacement for quartz sand to promote sustainability. The interface bonding performance of ECC-C40 specimens was evaluated by testing the impact of various surface roughness treatments, freeze–thaw cycles, and interface agents. A multi-factor predictive formula for determining interface bonding strength was created, and the bonding mechanism and model were examined through microscopic analysis. The results show that ECC made with YRS significantly improved the interface bonding performance of ECC-C40 specimens. Specimens treated with a cement expansion slurry as the interface agent and those subjected to the splitting method for surface roughness achieves the optimal reinforced condition, exhibited a 27.57%, 35.17%, 43.57%, and 42.92% increase in bonding strength compared to untreated specimens under 0, 50, 100, and 150 cycles, respectively. Microscopic analysis revealed a denser interfacial microstructure. Without an interface agent, the bond interface followed a dual-layer, three-zone model; with the interface agent, a three-layer, three-zone model was observed. Full article
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17 pages, 3680 KiB  
Article
Engineering Characteristics of Dredged Sediment Solidified by MSWI FA and Cement Under Different Curing Conditions
by Shucheng Zhang, Haoqing Xu, Xinmiao Shi, Wenyang Zhang and Jinyuan Xu
Materials 2025, 18(11), 2622; https://doi.org/10.3390/ma18112622 - 3 Jun 2025
Viewed by 452
Abstract
Traditional landfill cover materials have low strength and poor dry–wet durability. Municipal solid waste incineration fly ash (MSWI FA) can be used to partially replace cement solidification dredging sediment (DS). This article investigates the possibility of using MSWI FA and ordinary Portland cement [...] Read more.
Traditional landfill cover materials have low strength and poor dry–wet durability. Municipal solid waste incineration fly ash (MSWI FA) can be used to partially replace cement solidification dredging sediment (DS). This article investigates the possibility of using MSWI FA and ordinary Portland cement (OPC) composite cured DS as a covering material. The mechanical properties, permeability, and wet–dry durability of the cured system were investigated under the conditions of MSWI FA content ranging from 0% to 60% and OPC content ranging from 10% to 15%. The microscopic mechanism was analyzed by scanning electron microscopy and X-ray diffraction. The results showed that when the OPC and MSWI FA contents were 15% and 20%, respectively, the comprehensive performance of the cured specimens was best after 28 days of natural curing. The unconfined compressive strength reached 1993.9 kPa, and the permeability coefficient decreased to below 1 × 10−7 cm/s, fully meeting the requirements for landfill coverage. C-S-H gel is the main strength source of the solidified body, while Friedel salt and ettringite enhance the compactness of the matrix. An excessive moisture environment promotes the water absorption of soluble salts produced by MSWI FA hydration, leading to sample expansion and reduced strength. MSWI FA and OPC cured DS exhibit good compression performance in the intermediate cover system of landfills, and can maintain good engineering performance under periodic dry–wet cycles. This dual strategic synergy solves the hazardous disposal problem of MSWI FA and the resource utilization demand of DS, demonstrating enormous application potential. Full article
(This article belongs to the Section Construction and Building Materials)
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17 pages, 4901 KiB  
Article
Unveiling the Influence and Mechanisms of Enhancing Ferrite-Phase Composition on the Properties of Calcium Sulfoaluminate Cement
by Songsong Lian, Yu Shao, Chenyu Wang, Yutian Bi, Jiaxing Ma, Kangzhan Han, Anzhe Zhu and Guogang Ying
Materials 2025, 18(11), 2457; https://doi.org/10.3390/ma18112457 - 23 May 2025
Viewed by 494
Abstract
Calcium sulfoaluminate (CSA) cement has emerged as a low-carbon alternative to ordinary Portland cement (OPC), offering reduced CO2 emissions and rapid strength development. However, the role of the ferrite phase in CSA systems remains underexplored. This study investigates the influence of ferrite-phase [...] Read more.
Calcium sulfoaluminate (CSA) cement has emerged as a low-carbon alternative to ordinary Portland cement (OPC), offering reduced CO2 emissions and rapid strength development. However, the role of the ferrite phase in CSA systems remains underexplored. This study investigates the influence of ferrite-phase composition on CSA cement properties through targeted clinker design, hydration analysis, and macro–micro performance testing. Nine clinker formulations were synthesized by systematically increasing the ferrite content (10–30%) while adjusting belite (C2S) proportions, using limestone, bauxite, and supplementary Fe2O3/SiO2. Results reveal that the ferrite phase enhances the formation and stabilization of ye’elimite (C4A3Š) during clinkering and reduces low-activity transitional phase products. Increasing the iron-phase content appropriately improves early strength by promoting ettringite (AFt) formation and refines pore structures to enhance later strength development. The maximum strength improvement is achieved when the target ferrite-phase content is set to 15%, showing a 25.1% increase in 1 d strength and an 11.5% increase in 28 d strength. While ferrite phases and C2S ensure long-term strength gains, excessive ferrite content reduces C4A3Š availability, limiting early AFt formation and compromising initial strength. These findings highlight the dual role of the ferrite phase in optimizing CSA cement performance and sustainability, providing a foundation for designing ferrite-rich, low-carbon binders. Full article
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12 pages, 1839 KiB  
Article
Improving Drying Shrinkage Performance of Metakaolin-Based Geopolymers by Adding Cement
by Zhichao Li, Yiwei Yang, Teng Dong and Zhijun Chen
Buildings 2025, 15(10), 1650; https://doi.org/10.3390/buildings15101650 - 14 May 2025
Viewed by 430
Abstract
Geopolymers, as sustainable alternatives to conventional cement, face application limitations due to pronounced drying shrinkage. This study systematically investigates the effects of cement incorporation (0–40%) on the drying shrinkage mitigation and performance evolution of metakaolin-based geopolymers (MKBGs) through multi-scale characterization of mechanical properties, [...] Read more.
Geopolymers, as sustainable alternatives to conventional cement, face application limitations due to pronounced drying shrinkage. This study systematically investigates the effects of cement incorporation (0–40%) on the drying shrinkage mitigation and performance evolution of metakaolin-based geopolymers (MKBGs) through multi-scale characterization of mechanical properties, reaction kinetics, and pore structure refinement. Key findings reveal that 10% cement addition optimally reduces drying shrinkage through pore structure densification and elastic modulus enhancement. The cement–geopolymer hybrid system exhibited a distinctive dual-reaction mechanism: cement hydration produced C-S-H gels that refined the pore structure while simultaneously competing with and delaying the geopolymerization kinetics, as demonstrated by the extended duration of the reaction exotherm. However, cement contents exceeding 20% induce detrimental self-desiccation shrinkage, resulting in net shrinkage amplification. Microstructural analysis confirms that the optimal 10% cement dosage achieves synergistic phase evolution, with N-A-S-H and C-S-H gels co-operatively improving mechanical strength and dimensional stability. This work provides quantitative guidelines for designing shrinkage-resistant geopolymer composites through controlled cement hybridization. Full article
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14 pages, 10903 KiB  
Article
Effects of Nickel and Iron Content on the Microstructures and Mechanical Properties of Cemented Carbide with Coarse and Fine-Grained Heterostructures
by Shuzhong Yang, Nan Ye, Mingxian Zhang, Yaru Zhu, Chenxin Zhang, Wentan Zhu, Fan Zhang, Jiafa Jiang and Jiancheng Tang
Materials 2025, 18(9), 2045; https://doi.org/10.3390/ma18092045 - 30 Apr 2025
Viewed by 560
Abstract
Cemented carbides are composite materials that combine both structural and functional properties. However, the inherent trade-off between strength and toughness presents a significant challenge in fully leveraging the synergistic potential of these dual-phase materials. In this study, cemented carbides with coarse and fine-grained [...] Read more.
Cemented carbides are composite materials that combine both structural and functional properties. However, the inherent trade-off between strength and toughness presents a significant challenge in fully leveraging the synergistic potential of these dual-phase materials. In this study, cemented carbides with coarse and fine-grained heterogeneous structure were fabricated. The effects of nickel (Ni) and iron (Fe) content on the microstructures and mechanical properties of these heterogeneously structured cemented carbides were systematically investigated. Microstructural analysis revealed that the fine-grained granules are uniformly embedded in the coarse-grained region, forming a typical network-like mixed-grain structure. The introduction of the heterogeneous structure enables cemented carbides to achieve a remarkable balance of high strength and toughness. Specifically, the materials exhibit optimal strength–toughness matching with a transverse rupture strength of 2949 MPa, a fracture toughness of 23.65 MPa·m−1/2, and a hardness of 1430 HV when the proportion of Ni and Fe content reaches 4.2 wt.%. The toughening mechanism is primarily attributed to the increased volume fraction and stabilized dimensions of CoNiFe binder phases, which promote interfacial decohesion at WC/WC and WC/binder boundaries while suppressing transgranular fracture. These mechanisms collectively contribute to enhanced toughening and crack propagation resistance. This study establishes foundational insights into achieving a synergistic combination of strength and toughness in cemented carbides. Full article
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11 pages, 1813 KiB  
Article
Bond Strength of Universal Adhesive/Resin Cement Combinations Relying on Touch-Cure Mechanisms
by Annamaria Forte, Eugenia Baena, Claudia Mazzitelli, Edoardo Mancuso, Diego D’Urso, Gerardo Pellegrino, Laura Ceballos, Lorenzo Breschi, Annalisa Mazzoni and Tatjana Maravic
Polymers 2025, 17(9), 1224; https://doi.org/10.3390/polym17091224 - 29 Apr 2025
Viewed by 586
Abstract
New dual-curing resin cements are constantly launched into the market to improve the bond strength between dentine and indirect restorations when light irradiation is limited by the restoration material. The present study evaluated the microshear bond strength (μSBS) of two dual-cured resin cements, [...] Read more.
New dual-curing resin cements are constantly launched into the market to improve the bond strength between dentine and indirect restorations when light irradiation is limited by the restoration material. The present study evaluated the microshear bond strength (μSBS) of two dual-cured resin cements, Estecem II Plus (EP) and Variolink Esthetic DC (VAR), when resin composite or dentine substrates were conditioned with their corresponding universal adhesives, Tokuyama Universal Bond II (TUB) and Adhese Universal DC (ADH). The experimental groups (n = 20) were (1) TUB/EP light-cured, (2) TUB/EP self-cured, (3) ADH/VAR light-cured, and (4) ADH/VAR self-cured. A μSBS test was performed after 24 h (T0) or after thermocycling (TC), and failure modes were assessed. Data analysis was performed using three-way ANOVA and Tukey tests (p < 0.05). In composite, TUB/EP self-cured demonstrated the highest μSBS at T0 and TC. After TC, TUB/EP self-cured and ADH/VAR light-cured remained stable (p > 0.05). In dentine, TUB/EP light-cured was statistically superior to TUB/EP self-cured and ADH/VAR self-cured at T0. Thermocycling decreased the μSBS of light-curing groups. TUB/EP achieved optimal μSBS when the manufacturer’s instructions were followed and the adhesive was self-cured, irrespective of the bonding substrate. However, ADH/VAR was more dependent on the type of bonding substrate than on the curing mode of the resin cement. Full article
(This article belongs to the Section Polymer Applications)
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11 pages, 1432 KiB  
Article
Thermal Dynamics of Laser-Irradiated Trilayer Bonded-Zirconia Structures
by Mitchell Tharp, Jaccare Jauregui-Ulloa, Grace Mendonça De Souza and Susana Salazar Marocho
J. Funct. Biomater. 2025, 16(4), 137; https://doi.org/10.3390/jfb16040137 - 11 Apr 2025
Viewed by 439
Abstract
This study aims to assess the thermal dynamics of supporting structures during laser-assisted debonding of bonded yttrium-stabilized zirconia (YSZ) ceramic. We tested the hypothesis that the heat transfer to dentin analog material and composite resin resembles that of dentin. Thirty sintered YSZ (ZirCAD, [...] Read more.
This study aims to assess the thermal dynamics of supporting structures during laser-assisted debonding of bonded yttrium-stabilized zirconia (YSZ) ceramic. We tested the hypothesis that the heat transfer to dentin analog material and composite resin resembles that of dentin. Thirty sintered YSZ (ZirCAD, Ivoclar, Schann, Liechtenstein) slabs (4 mm diameter, 1 mm thickness) were air particle abraded, followed by two coats of Monobond Plus (Ivoclar). The slabs were bonded to exposed occlusal dentin, NEMA G10 dentin analog, or composite resin cylinders using Multilink Automix (Ivoclar) dual-cured cement. The bonded YSZ specimens (n = 10/group) subjected to irradiation with an Er,Cr:YSGG laser (Waterlase MD, Biolase, Foothill Ranch, CA, USA) at 7.5 W, 25 Hz, with 50% water and air for 15 s. Heat transfer during laser irradiation was monitored with an infrared camera (Optris PI 640, Optris GmbH, Berlin, Germany) at 0.1-s intervals. Data were analyzed using one-way ANOVA, which showed no significant differences in mean temperature between zirconia and cement layers across the substrates (composite resin, G10, dentin) (p = 0.0794). These results suggest flexibility in substrate choice for future thermal dynamics studies under laser irradiation. Full article
(This article belongs to the Special Issue Property, Evaluation and Development of Dentin Materials)
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26 pages, 28443 KiB  
Article
Diagenetic Evolution and Formation Mechanism of Middle to High-Porosity and Ultralow-Permeability Tuff Reservoirs in the Huoshiling Formation of the Dehui Fault Depression, Songliao Basin
by Siya Lin, Xiaobo Guo, Lili Li, Jin Gao, Song Xue, Yizhuo Yang and Chenjia Tang
Minerals 2025, 15(3), 319; https://doi.org/10.3390/min15030319 - 19 Mar 2025
Viewed by 598
Abstract
The fluid action mechanism and diagenetic evolution of tuff reservoirs in the Cretaceous Huoshiling Formation of the Dehui fault depression are discussed herein. The fluid properties of the diagenetic flow are defined, and the pore formation mechanism of the reservoir space is explained [...] Read more.
The fluid action mechanism and diagenetic evolution of tuff reservoirs in the Cretaceous Huoshiling Formation of the Dehui fault depression are discussed herein. The fluid properties of the diagenetic flow are defined, and the pore formation mechanism of the reservoir space is explained by means of thin sections, X-ray diffraction, electron probes, scanning electron microscopy (SEM), cathodoluminescence, and stable carbon and oxygen isotopic composition and fluid inclusion tests. The results reveal that the tuff reservoir of the Huoshiling Formation is moderately acidic, and the physical properties of the reservoir are characterized by middle to high porosity and ultralow permeability. The pore types are complex, comprising both primary porosity and secondary porosity, with dissolution pores and devitrification pores being the most dominant. Mechanical compaction and cementation are identified as key factors reducing reservoir porosity and permeability, while dissolution and devitrification processes improve pore structure and enhance pore connectivity. Diagenetic fluids encompass alkaline fluids, acidic fluids, deep-seated CO+-rich hydrothermal fluids, and hydrocarbon-associated fluids. These fluids exhibit dual roles in reservoir evolution: acidic fluids enhance the dissolution of feldspar, tuffaceous materials, and carbonate minerals to generate secondary pores and improve reservoir quality, whereas alkaline fluids induce carbonate cementation, and clay mineral growth (e.g., illite) coupled with late-stage mineral precipitation obstructs pore throats, reducing permeability. The interplay among multiple fluid types and their varying dominance at different burial depths collectively governs reservoir evolution. This study underscores the critical role of fluid–rock interactions in controlling porosity–permeability evolution within tuff reservoirs. Full article
(This article belongs to the Special Issue Element Enrichment and Gas Accumulation in Black Rock Series)
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17 pages, 3143 KiB  
Article
Evaluation of Leaching Characteristics of Heavy Metal Ions from Red Mud–Graphite Tailings
by Kangli Li, Xiaolei Lu, Congcong Jiang, Dan Wang, Jiang Zhu, Meiling Xu, Lina Zhang and Xin Cheng
Toxics 2025, 13(3), 211; https://doi.org/10.3390/toxics13030211 - 14 Mar 2025
Cited by 1 | Viewed by 894
Abstract
The rapid growth of aluminum and graphite industries has generated substantial stockpiles of red mud and graphite tailings, which pose environmental risks due to their high heavy metal content and potential for soil and water contamination. This study investigated the leaching behavior of [...] Read more.
The rapid growth of aluminum and graphite industries has generated substantial stockpiles of red mud and graphite tailings, which pose environmental risks due to their high heavy metal content and potential for soil and water contamination. This study investigated the leaching behavior of heavy metals from these materials post-stabilization using cement and a sulfonated oil-based ion curing agent, thereby evaluating their suitability for safe reuse. Semi-dynamic leaching experiments were employed to measure heavy metal release, supplemented by kinetic modeling to discern key leaching mechanisms. The findings indicated that the heavy metal concentrations in leachates were consistently below regulatory standards, with leaching dynamics influenced by dual mechanisms: the diffusion of ions and surface chemical reactions. A diffusion coefficient-based analysis further suggested low leachability indices for all metals, confirming effective immobilization. These results suggest that cement and curing agent-stabilized red mud–graphite tailing composites reduce environmental risks and possess characteristics favorable for resource recovery, thus supporting their sustainable use in industrial applications. Full article
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18 pages, 6727 KiB  
Article
Constitutive Relation of Polypropylene-Fiber-Reinforced Mortar Under Uniaxial Compression at High Temperature
by Hao Chen and Dongwei Li
Buildings 2025, 15(3), 468; https://doi.org/10.3390/buildings15030468 - 2 Feb 2025
Viewed by 849
Abstract
Exposure to elevated temperatures leads to the deterioration of the mechanical properties of cementitious materials. However, the inclusion of fibers can mitigate, to some extent, the negative effects of high temperatures on these materials. Specifically, polypropylene (PP) fibers, a synthetic fiber type, have [...] Read more.
Exposure to elevated temperatures leads to the deterioration of the mechanical properties of cementitious materials. However, the inclusion of fibers can mitigate, to some extent, the negative effects of high temperatures on these materials. Specifically, polypropylene (PP) fibers, a synthetic fiber type, have been demonstrated to improve the performance of cement-based composites. Therefore, it is essential to investigate the impact of temperature on the behavior of fiber-reinforced mortar for its broader application in construction. This study explores the effects of varying PP fiber contents (0%, 0.2%, 0.4%, 0.6%, 0.8%, and 1%) and different temperature exposures (25 °C, 200 °C, 400 °C, 600 °C, 800 °C, and 1000 °C) on the performance of cement mortar. The experimental results show that elevated temperatures significantly degrade both the mechanical and thermal properties of fiber-reinforced mortar. As the temperature and fiber content increase, both the quality and thermal conductivity of the mortar decrease. Between 25 °C and 200 °C, the incorporation of PP fibers (ranging from 0% to 0.2%) significantly enhances the compressive and flexural strengths of the mortar. However, this improvement becomes less pronounced as the fiber content exceeds 0.2%. At temperatures above 200 °C, further increases in temperature, coupled with higher fiber contents, consistently lead to a reduction in the compressive and flexural strengths. Based on the principles of continuous damage mechanics (which describes the degradation and fracture of materials under loading) and the dual-parameter Weibull distribution theory, a constitutive model is proposed to describe the damage behavior of high-temperature PP-fiber-reinforced mortar under uniaxial compressive stress. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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38 pages, 9985 KiB  
Article
Experimental and Computational Assessment of Building Structures Reinforced with Textile Fiber Waste to Improve Thermo-Mechanical Performance
by Rabeb Ayed, Emiliano Borri, Safa Skouri, Mohamed Lachheb, Salwa Bouadila, Zohir Younsi, Luisa F. Cabeza and Mariem Lazaar
Buildings 2025, 15(3), 425; https://doi.org/10.3390/buildings15030425 - 29 Jan 2025
Viewed by 1373
Abstract
Faced with the growing demand for energy-efficient construction and the need to address environmental challenges, the building sector must innovate to reduce energy consumption and promote sustainability. This study investigates a dual solution to these challenges by enhancing the thermo-mechanical performance of building [...] Read more.
Faced with the growing demand for energy-efficient construction and the need to address environmental challenges, the building sector must innovate to reduce energy consumption and promote sustainability. This study investigates a dual solution to these challenges by enhancing the thermo-mechanical performance of building materials through the integration of textile fiber waste, using a combination of experimental and computational methodologies. This investigation focused on incorporating textile fiber wastes in cementitious composites for construction applications. A series of mechanical and thermal tests were carried out on the cement mortars with different proportions of incorporated textile fibers after 7 and 28 days of water curing. The results showed that the incorporation of fibers can significantly improve the thermal insulation of buildings by reducing the thermal conductivity of cement mortar by up to 52%. To complement experimental findings, computational models were developed using COMSOL Multiphysics 6.2 software to predict the thermal diffusivity and volumetric heat capacity of textile-reinforced mortars. These models revealed that mortars incorporating 40% textile fibers as a sand replacement achieved significant reductions in thermal conductivity, thermal diffusivity, and volumetric heat capacity by approximately 40%, 21%, and 23%, respectively, compared with ordinary cement mortar. Furthermore, this study numerically examined the potential of combining textile-reinforced mortar with phase-change material (PCM) in building applications. The aim of the research was to overcome the challenges of cooling buildings in scorching summer conditions. The optimization of roof and wall composition was based on an assessment of air temperature variation within a space. Full article
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