Search Results (46)

The evaporation of a thin liquid film representative of power-law rheology flowing along an inclined channel wall under the combined influence of gravity and surface tension is investigated using a semi-analytical modelling framework. The evolution of film thickness, heat transfer characteristics, and dry-out behaviour are examined as functions of the power-law exponent, Weber number, and inlet film thickness. The results show that a decrease in the power-law exponent leads to a slower reduction in film thickness, resulting in a significant increase in the dry-out length for a fixed value of consistency. This behaviour is attributed to the large effective viscosity developing near the free surface for shear-thinning fluids, in contrast to the negligible surface viscosity observed for shear-thickening fluids. The local Nusselt number increases gradually along the flow direction, followed by a sharp terminal rise marking the onset of dry-out. The mean Nusselt number decreases with increasing power-law exponent, which is consistent with the dry-out length variation with the power-law exponent. The dry-out length is found to be largely insensitive to surface tension for a fixed normalised inlet film thickness, while exhibiting an approximately linear dependence on the inlet film thickness that is nearly independent of the power-law index. Overall, the study establishes a hierarchy of controlling parameters for evaporating power-law films in inclined micro-channels, demonstrating that inlet film thickness primarily governs the dry-out location, while rheology and surface tension exert secondary influences within the parameter ranges considered. Full article

This study experimentally investigated boiling phenomena and heat transfer enhancement on sintered Cu micro/nanoporous surfaces under saturated pool boiling conditions. To evaluate the effects of the combined micro/nanostructures, microporous Cu layers and pillar-integrated surfaces were fabricated using micro-sized (diameter <75 mm) metal powder sintering, while nanostructures were formed through thermal oxidation. Boiling experiments revealed that the boiling heat transfer coefficient (BHTC) and critical heat flux (CHF) of the microporous Cu surfaces surpassed those of the reference surface SiO₂. The microporous pillar surface exhibited the best performance, demonstrating enhancements of approximately 2.7-fold and 7.3-fold in CHF and BHTC, respectively. High-speed imaging attributed this improvement to increased nucleation site density, rapid detachment and generation of small bubbles, efficient surface rewetting by capillary wicking, and liquid–vapor pathway separation enabled by the pillar geometry. Distinct transient temperature peaks and recoveries were observed on the oxidized pillar surfaces. Despite temporary overheating, strong capillary wicking from the superhydrophilic nanostructures recovered to the nucleate-boiling regime, which suppressed irreversible dryout and extended the boiling performance beyond the smooth surface CHF by 2.1 times. The results revealed that increasing the nucleation site density, enhancing the capillary-driven liquid supply, and ensuring effective separation of the vapor and liquid pathways improved the boiling heat transfer in multiscale porous structures. The sintered Cu micro/nanoporous surfaces demonstrated stable and efficient heat transfer across a wide range of heat fluxes, highlighting their potential for advanced thermal management applications and realizing optimally designed high-performance boiling surfaces. Full article

The critical heat flux (CHF) of minichannel heat sinks is crucial, as it helps prevent thermal safety incidents and equipment failure. However, the underlying mechanisms of CHF in minichannels remain poorly understood, and existing CHF prediction models require further refinement. This study systematically investigates the characteristics and influencing factors of critical heat flux (CHF) in rectangular minichannels through combined experimental and theoretical approaches. Experiments were conducted using microchannels with hydraulic diameters ranging from 0.5 to 2.0 mm, with ethanol employed as the working fluid. Key parameters-including mass flux, channel geometry, system pressure, and inlet subcooling-were analyzed to assess their influence on CHF. Results indicate that CHF increases with mass flux; however, the increase rate diminishes under higher mass flux. Larger channel dimensions significantly enhance CHF by delaying liquid film dryout. System pressure further improves CHF by reducing bubble detachment frequency and promoting flow stability. Increased inlet subcooling enhances CHF by delaying the onset of nucleate boiling and improving convective heat transfer. Four classical CHF prediction models were evaluated, revealing significant overprediction-up to 148.69% mean absolute error (MAE)-particularly for channels with hydraulic diameters below 1.0 mm. An ANN deep learning model was developed, achieving a reduced MAE of 8.93%, with 93% of predictions falling within ±15% error. This study offers valuable insights and a robust predictive model for optimizing microchannel heat sink performance in high heat flux applications. Full article

Fuel with a tight lattice structure in the reactor core is an important design direction for high-performance water reactors. Due to the dispersed flow characteristic, research on post-dryout heat transfer is limited. However, a better understanding of post-dryout heat transfer characteristics under accident conditions is significantly important for fuel design and safety analysis. This study experimentally investigates the characteristics of post-dryout dispersed flow heat transfer in a 3-rod tight-lattice bundle with a pitch-to-diameter ratio of 1.2. The working conditions are as follows: system pressure ranging from 6 to 10 MPa, mass flux between 65 to 200 kg/(m²s), and heat flux varying from 75 to 200 kW/m². Circumferentially non-uniform heat transfer is obviously observed. The wall temperature is higher in the narrow gaps between rods, while lower in the vicinity of the subchannel center. The specific mechanisms of the above phenomena are analyzed. Parametric effects on post-dryout heat transfer are discussed and illustrated. Using the experimental data, commonly utilized correlations for transition boiling and film boiling are evaluated. In order to improve the prediction accuracy, new heat transfer correlations for transition boiling and film boiling in the tight-lattice under low mass flux and low heat flux are developed based on the experimental data and mechanistic analysis. Full article

Loop heat pipes are efficiently two-phase heat transfer devices in the field of aircraft thermal management. To investigate the startup behavior and thermal instability of loop heat pipes under acceleration force, this study designed a novel loop heat pipe featuring two visual compensation chambers and a visual condenser. Elevated acceleration experiments were conducted across four different heat loads, acceleration magnitudes, and directions. The heat load ranged from 30 W to 150 W, while the acceleration magnitude varied from 1 g to 15 g, with four acceleration directions (A, B, C, and D). The startup behavior, thermal instability, internal flow pattern, and phase distribution were analyzed systematically. The experimental results reveal the following: (i) The startup behaviors vary across the four acceleration directions. In direction A, startup is more difficult due to additional resistance induced by the acceleration force. In direction C, startup time generally decreases with increasing heat load and acceleration up to 7 g. The longest startup time observed is 372 s at 30 W and 11 g. (ii) At high heat load, periodic temperature fluctuations are observed, particularly in directions B and C. Simultaneously, the vapor–liquid phase interface in the condenser exhibits periodic back-and-forth movement. (iii) The visual DCCLHP exhibits a loss of temperature control under the combined influence of high heat loads and acceleration force, often accompanied by working fluid reverse flow, periodic temperature fluctuations, or wick dry-out. Full article

This work presents a high-fidelity simulation of the Peach Bottom turbine trip (PBTT) benchmark using the Virtual Environment for Reactor Applications (VERA), a multiphysics reactor modeling tool developed by the U.S. Department of Energy’s Consortium for Advanced Simulation of Light Water Reactors energy innovation hub. The PBTT benchmark, based on a 1977 transient event at the end of cycle 2 in a General Electric Type-4 boiling water reactor (BWR), is a critical test case for validating core physics models with thermal feedback during rapid reactivity events. VERA was employed to perform end-to-end, pin-resolved simulations from conditions at the beginning of cycle 1 through the turbine-trip transient, incorporating detailed neutron transport, fuel depletion, and subchannel thermal hydraulics. The simulation reproduced key benchmark observables with high accuracy: the peak power excursion occurred at 0.75 s, matching the scram time and closely aligning with the benchmark average of 0.742 s; the simulated maximum power spike was approximately 7600 MW, which is within 3% of the benchmark average of 7400 MW; and void-collapse dynamics were consistent with benchmark expectations. Reactivity predictions during cycles 1 and 2 remained within 1500 pcm and 400 pcm of criticality, respectively. These results confirm VERA’s ability to model complex coupled neutronic and thermal hydraulic behavior in a BWR turbine-trip transient, which will support its use in future studies of modeling dryout, fuel performance, and uncertainty quantification for transients of this type. Full article

Transpiration cooling that utilizes the phase change of a liquid coolant is recognized as an effective thermal protection technique for extreme environments. However, the introduction of phase change within the porous structure brings about challenges, such as vapor blockage, pressure fluctuations, and temperature inversion, which critically influence system reliability. This study conducts numerical analyses of coupled processes of heat transfer, flow, and phase change in transpiration cooling using a Two-Phase Mixture Model. The simulation incorporates a Local Thermal Non-Equilibrium approach to capture the distinct temperature fields of the solid and fluid phases, enabling accurate prediction of the thermal response within two-phase and single-phase regions. The results reveal that under low heat flux, dominant capillary action suppresses dry-out and expands the two-phase region. Conversely, high heat flux causes vaporization to overwhelm the capillary supply, forming a superheated vapor layer and constricting the two-phase zone. The analysis also explains a paradoxical pressure drop, where an initial increase in flow rate reduces pressure loss by suppressing the high-viscosity vapor phase. Furthermore, a local temperature inversion, where the fluid becomes hotter than the solid matrix, is identified and attributed to vapor counterflow and its subsequent condensation. Full article

The flow boiling heat transfer characteristics of zeotropic mixture R290/R601a in a horizontal mini-channel with an inner diameter of 2 mm were experimentally studied. The experiments were conducted at saturation pressure from 1 to 1.5 MPa, mass flux from 100 to 500 kg/(m²·s), heat flux from 20 to 30 kW/m², and vapor quality from 0 to 1. The effects of mass fraction, mass flux, saturation pressure, heat flux, and vapor quality on the flow boiling heat transfer coefficient in a mini-channel were analyzed. The experimental results show that the boiling heat transfer coefficient initially decreases and then increases with a decrease in the R290 mass fraction. The boiling heat transfer coefficient increases with the increase in mass flux and heat flux and decreases with the increase in saturation pressure. In addition, due to the dry-out phenomenon, the boiling heat transfer coefficient first increases and then decreases with the increase in vapor quality. The experimental data were compared and evaluated with existing correlations. Finally, a new prediction correlation for the boiling heat transfer coefficient is proposed, and the mean absolute relative deviation is 13.7%. This work provides key data for the development of green refrigeration technology, which is helpful in promoting the application of low-GWP natural refrigerants in new refrigeration systems. It also offers experimental guidance for the energy efficiency optimization of the ORC system and the structural design improvement of the compact heat exchanger. Full article

Gas evolution in lithium-ion batteries represents a pivotal yet underaddressed concern, significantly compromising long-term cyclability and safety through complex interfacial dynamics and material degradation across both normal operation and extreme thermal scenarios. While extensive research has focused on isolated gas generation mechanisms in specific components, critical knowledge gaps persist in understanding cross-component interactions and the cascading failure pathways it induced. This review systematically decouples gas generation mechanisms at cathodes (e.g., lattice oxygen-driven CO₂/CO in high-nickel layered oxides), anodes (e.g., stress-triggered solvent reduction in silicon composites), electrolytes (solvent decomposition), and auxiliary materials (binder/separator degradation), while uniquely establishing their synergistic impacts on battery stability. Distinct from prior modular analyses, we emphasize that: (1) emerging systems exhibit fundamentally different gas evolution thermodynamics compared to conventional materials, exemplified by sulfide solid electrolytes releasing H₂S/SO₂ via unique anionic redox pathways; (2) gas crosstalk between components creates compounding risks—retained gases induce electrolyte dry-out and ion transport barriers during cycling, while combustible gas–O₂ mixtures accelerate thermal runaway through chain reactions. This review proposes three key strategies to suppress gas generation: (1) oxygen lattice stabilization via dopant engineering, (2) solvent decomposition mitigation through tailored interphases engineering, and (3) gas-selective adaptive separator development. Furthermore, it establishes a multiscale design framework spanning atomic defect control to pack-level thermal management, providing actionable guidelines for battery engineering. By correlating early gas detection metrics with degradation patterns, the work enables predictive safety systems and standardized protocols, directly guiding the development of reliable high-energy batteries for electric vehicles and grid storage. Full article

Understanding how woody plants cope with severe water shortages is critical, especially for regions where droughts are becoming more frequent and intense. We studied the effects of drought intensity, focusing on post-drought resprouting, autumn leaf senescence and the subsequent spring bud burst. Furthermore, we aimed to study population differentiation in the drought and post-drought responses. We performed a summer dry-out experiment in a common garden of potted Prunus spinosa L. (Rosaceae) saplings. We analysed responses across different visual stress symptom categories and examined differentiation between provenances from a local origin (Western Europe, Belgium), a lower latitude (Spain) and a higher latitude (Sweden). The chance of post-drought resprouting was greater for the more severely affected plants than for the less severely affected ones, and it occurred earlier. The plants that displayed wilting of the leaves during the drought had a leaf senescence 2.7 days earlier than the controls, whereas that of plants with 25 to 75% and more than 75% of desiccated leaves was 7 and 15 days later, respectively. During the drought, the local provenance was the first to develop visual symptoms compared to the other two provenances. However, among plants that exhibited no or only mild symptoms, this provenance also had a higher likelihood of post-drought resprouting. Among the control plants, the higher-latitude provenance displayed leaf senescence earlier, while the lower-latitude provenance senesced later compared to the local provenance. However, these differences in the timing of leaf senescence among the three provenances disappeared in treated plants with more than 25% of desiccated leaves due to the drought. Whereas leaf senescence could be earlier or later depending on the developed drought symptoms, the timing of bud burst was only delayed. Results indicate that resprouting and timing of leaf senescence are responsive to the severity of the experienced drought in a provenance-dependent way. Full article

In thermal management applications using two-phase flow boiling, rectangular microchannels hold significant promise due to their ease of manufacturing and effective heat transfer characteristics. In this work, we combined experimental and theoretical analyses to propose a theoretical model based on thin liquid film evaporation for predicting heat transfer performance in rectangular cross-sectional microchannels. The heat transfer model is segmented into five zones based on two-phase flow patterns and transient liquid film thickness. These zones represent different flow boiling heat transfer mechanisms over time in microchannels: the liquid slug zone, elongated bubble zone, long-side wall dryout zone, corner liquid evaporation zone, and full dryout zone. The new model comprehensively explains experimental phenomena observed, including long-side wall dryout and thinning of the liquid film on the short-side wall. To validate our model, numerical solutions were computed to study the spatial and temporal variations in heat transfer coefficients. The results exhibited a consistent trend with experimental data regarding average heat transfer coefficients. We also analyzed factors influencing flow boiling characteristics, such as microchannel aspect ratio, hydraulic diameter, measurement location, fluid mass flux, and wall heat flux. Full article

When using runoff infiltration devices to remove nitrogen and phosphorus pollutants from urban runoff, the quality of the effluent is affected by the length of dry spells between rain events. This study presents a novel analysis of how these dry periods impact the device’s effectiveness in removing pollutants and the resulting biological succession within the filter. Our analysis examines nitrogen and phosphorus removal in a rainwater filtration context, providing new insights into how dry period duration influences infiltration system performance. The results indicate that biological processes have a significant impact on reducing total nitrogen (TN) and total phosphorus (TP) contents under different drying periods. A 3-day drying period is most effective for reducing TN through biological processes, while a 7-day period is best for TP reduction. This suggests that moderately extending the drying period improves TP removal efficiency but does not enhance TN removal. The dominant bacterial phylum responsible for denitrification and phosphorus removal is Proteobacteria, with Pseudomonas and Acinetobacter as the leading genera. As the drying period lengthens, the dominant genera shift from Pseudomonas to Massilia. At a 3-day drying period, denitrification primarily occurs through Pseudomonas on the surfaces of maifanite and zeolite. At a 7-day dry-out period, Acinetobacter is mainly responsible for phosphate removal on maifanite surfaces. However, after a 14-day dry-out period, both biomass and bioactivity of Pseudomonas and Acinetobacter decrease, leading to reduced efficiency in removing nitrogen and phosphorus pollutants from runoff infiltration devices. These results aid in developing runoff infiltration devices for specific scenarios and offer crucial guidance for regulating runoff pollution control technologies. Full article

The prediction of the heat transfer coefficient commonly relies on the development of new empirical prediction equations when operating conditions and refrigerants change from the existing equations. Creating new prediction equations is expensive and time-consuming; therefore, recent attention has been given to machine learning approaches. However, machine learning requires a large amount of data, and insufficient data can result in inadequate accuracy and applicability. This study showed that using mini-channel data as highly relevant data for the micro-fin heat transfer coefficient yields high prediction accuracy, even when the experimental dataset of interest is limited. In the proposed method, we added dimensionless numbers assumed to significantly influence heat transfer coefficients calculated from experimental data to the training dataset. This allowed efficient learning of the characteristics of thin liquid films present in mini-channels and micro-fins. By combining distinctive physical mechanisms related to heat transfer coefficients with DNN/GPR/Fine-tuning, the proposed method can predict 96.7% of the data points within ±30% deviation. In addition, it has been confirmed that the dryout quality and post-dryout heat transfer coefficients were predicted with high accuracy. Additionally, we utilized visualization techniques to investigate the contents of the black-box machine learning models. Full article

Heat switches are devices for controlling heat flow in various applications, such as electronic devices, cryogenic cooling systems, spacecraft, and rockets. These devices require non-linear transient thermal simulations, in which there is a lack of information. In this study, we introduce an innovative 1D thermo-hydraulic lumped parameter model to simulate loop heat pipes as heat switches by regulating the temperature difference between the evaporator and the compensation chamber. The developed thermo-hydraulic model uses the continuity, energy, and momentum equations to represent the behaviour of loop heat pipes as heat switches. The model also highlights the importance of some thermal conductance parameters and correction coefficients for accurately simulating the different operational states of a loop heat pipe. The simulations are conducted using the proposed 1D model, solved through the application of the Mathcad block function. The numerical model presented is successfully validated by comparing the temperatures of the evaporator and condenser inlet nodes with those of a referenced loop heat pipe from the literature. In conclusion, in this research, the mathematical modelling of loop heat pipes as heat switches is presented. This is achieved by incorporating correction coefficients with Boolean logic that results in non-linear transient simulations. The presented 1D thermo-hydraulic lumped parameter model serves as a valuable tool for thermal system design, particularly for systems with non-linear operational modes like sorption compressors. The graphical and nodal representation of this proposed 1D thermo-hydraulic model further enhances its utility in understanding and optimising loop heat pipes as heat switches across various thermal management scenarios. Full article

In many energy-related applications, components with high heat loads, such as power electronics, play an important role. Pulsating heat pipes (PHPs) are an effective solution to deal with the increasing heat load of these components. In many real-life applications, the PHP must work against gravity and still be able to operate efficiently. However, the majority of present flat-plate PHP designs do not perform well under this condition. Therefore, this paper presents a flat-plate PHP with a conventional channel design optimized for gravity-independent operation. The PHP was capable of transmitting a heat output of 754 watts in all orientations, while the testing heater in use never exceeded a temperature of 100 °C. No indications of dryout were observed, implying that the maximum thermal load the PHP can handle is even higher. Additionally, three different condenser zone sizes were tested with the PHP. Previously published results indicated that there is a specific range of suitable condenser zone sizes, and performance problems will occur if the condenser zone size falls outside of this range. The findings from this work point in the same direction. Full article