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25 pages, 3887 KB  
Article
Numerical Simulation Study on Synergistic Influencing Factors of CO2 Flooding and Geological Storage in Low-Permeability and High-Water-Cut Reservoirs
by Qi Wang, Jihong Zhang, Guantong Huo, Peng Wang, Fei Li, Xinjian Tan and Qiang Xie
Energies 2025, 18(24), 6630; https://doi.org/10.3390/en18246630 - 18 Dec 2025
Abstract
How to economically and effectively mobilize remaining oil and achieve carbon sequestration after water flooding in low-permeability, high-water-cut reservoirs is an urgent challenge. This study, focusing on Block Y of the Daqing Oilfield, employs numerical simulation to systematically reveal the synergistic influencing mechanisms [...] Read more.
How to economically and effectively mobilize remaining oil and achieve carbon sequestration after water flooding in low-permeability, high-water-cut reservoirs is an urgent challenge. This study, focusing on Block Y of the Daqing Oilfield, employs numerical simulation to systematically reveal the synergistic influencing mechanisms of CO2 flooding and geological storage. A three-dimensional compositional model characterizing this reservoir was constructed, with a focus on analyzing the controlling effects of key geological (depth, heterogeneity, physical properties) and engineering (gas injection rate, gas injection volume, bottom-hole flowing pressure) parameters on the displacement and storage processes. Simulation results indicate that the low-permeability characteristics of Block Y effectively suppress gas channeling, enabling a CO2 flooding enhanced oil recovery (EOR) increment of 15.65%. Increasing reservoir depth significantly improves both oil recovery and storage efficiency by improving the mobility ratio and enhancing gravity segregation. Parameter optimization is key to achieving synergistic benefits: the optimal gas injection rate is 700–900 m3/d, the economically reasonable gas injection volume is 0.4–0.5 PV, and the optimal bottom-hole flowing pressure is 9–10 MPa. This study confirms that for Block Y and similar high-water-cut, low-permeability reservoirs, CO2 flooding is a highly promising replacement technology; through optimized design, it can simultaneously achieve significant crude oil production increase and efficient CO2 storage. Full article
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15 pages, 12323 KB  
Article
Research on Machining Characteristics of C/SiC Composite Material by EDM
by Peng Yu, Ziyang Yu, Lize Wang, Yongcheng Gao, Qiang Li and Yiquan Li
Micromachines 2025, 16(12), 1423; https://doi.org/10.3390/mi16121423 - 18 Dec 2025
Abstract
Carbon fiber reinforced silicon carbide (C/SiC) composite material exhibits exceptional properties, including high strength, high stiffness, low density, outstanding high-temperature performance, and corrosion resistance. Consequently, they are widely used in aerospace, defense, and automotive engineering. However, their anisotropic, high hardness, and brittle characteristics [...] Read more.
Carbon fiber reinforced silicon carbide (C/SiC) composite material exhibits exceptional properties, including high strength, high stiffness, low density, outstanding high-temperature performance, and corrosion resistance. Consequently, they are widely used in aerospace, defense, and automotive engineering. However, their anisotropic, high hardness, and brittle characteristics make them a typical difficult-to-machine material. This paper focuses on achieving high-quality micro hole machining of C/SiC composite material via electrical discharge machining. It systematically investigates electrical discharge machining characteristics and innovatively develops a hollow internal flow helical electrode reaming process. Experimental results reveal four typical chip morphologies: spherical, columnar, blocky, and molten. The study uncovers a multi-mechanism cutting process: the EDM ablation of the composite involves material melting and explosive vaporization, the intact extraction and fracture of carbon fibers, and the brittle fracture and spalling of the SiC matrix. Discharge energy correlates closely with surface roughness: higher energy removes more SiC, resulting in greater roughness, while lower energy concentrates on m fibers, yielding higher vaporization rates. C fiber orientation significantly impacts removal rates: processing time is shortest at θ = 90°, longest at θ = 0°, and increases as θ decreases. Typical defects such as delamination were observed between alternating 0° and 90° fiber bundles or at hole entrances. Cracks were also detected at the SiC matrix–C fiber interface. The proposed hole-enlargement process enhances chip removal efficiency through its helical structure and internal flushing, reduces abnormal discharges, mitigates micro hole taper, and thereby improves forming quality. This study provides practical references for the EDM of C/SiC composite material. Full article
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22 pages, 6429 KB  
Article
Multi-Scale Experiments and Mechanistic Insights into Hydro-Physical Properties of Saturated Deep-Sea Sediments in the South China Sea
by Yan Feng, Qiunan Chen, Guangping Liu, Xiaocheng Huang, Zengliang Wang, Wei Hu, Bingchu Chen, Shunkai Liu and Xiaodi Xu
Water 2025, 17(24), 3581; https://doi.org/10.3390/w17243581 - 17 Dec 2025
Abstract
Deep-sea-resource development and marine engineering represent cutting-edge global research priorities. As a typical deep-sea region in the Western Pacific, the physical–mechanical properties of the South China Sea’s deep-sea sediments have critical implications for regional and global deep-sea engineering design and the safety assessments [...] Read more.
Deep-sea-resource development and marine engineering represent cutting-edge global research priorities. As a typical deep-sea region in the Western Pacific, the physical–mechanical properties of the South China Sea’s deep-sea sediments have critical implications for regional and global deep-sea engineering design and the safety assessments of resource exploitation. However, due to extreme environmental conditions and sampling technology limitations, studies on the mechanical behavior and microstructural control mechanisms of sediments in complex marine environments exceeding 2000 m in depth remain insufficient worldwide, hindering precise engineering design and risk management. This study systematically investigates the physical–mechanical properties, microstructure, and mechanical behavior of intact sediments acquired at a depth of 2060 m in the South China Sea. Through physical property tests, scanning electron microscopy (SEM), energy-dispersive X-ray spectroscopy (EDX), X-ray diffraction (XRD), one-dimensional consolidation, and triaxial shear tests, combined with comparisons with nearshore soft soils and other deep-sea sediments, we acquired the following results: The sediments primarily consist of muscovite, quartz, and calcite. Triaxial shear tests revealed initial dilation followed by shear consolidation, reaching critical conditions with an effective cohesion of 19.58 kPa and an effective internal friction angle of 27.32°. One-dimensional consolidation tests indicated a short principal consolidation time, wherein the consolidation coefficient first decreased under loading before slowly increasing, while the secondary consolidation coefficient stabilized after vertical pressure exceeded 400 kPa. The research results not only provide a direct reference for designing deep-sea engineering projects in the South China Sea, calculating the penetration resistance of deep-sea drilling rigs, and predicting the foundation settlement of offshore wind power but also furnish typical cases and key data support for the study of the mechanical properties of global deep-sea high-organic-matter sediments and engineering applications. Full article
(This article belongs to the Special Issue Advances in Water Related Geotechnical Engineering)
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34 pages, 9360 KB  
Review
Flame-Retardant Fiber-Reinforced Composites: Advances and Prospects in Multi-Performance Synergy
by Zihan Zhang, Feng Han, Haoran Li, Tianyu Li, Boran Yang, Jinhu Hu and Ye-Tang Pan
J. Compos. Sci. 2025, 9(12), 703; https://doi.org/10.3390/jcs9120703 - 16 Dec 2025
Viewed by 190
Abstract
Fiber-reinforced polymer composites, particularly carbon fiber and glass fiber reinforced composites, are widely used in cutting-edge industries due to their excellent properties, such as light weight and high strength. This review systematically compares and summarizes recent research advances in flame retardancy for carbon [...] Read more.
Fiber-reinforced polymer composites, particularly carbon fiber and glass fiber reinforced composites, are widely used in cutting-edge industries due to their excellent properties, such as light weight and high strength. This review systematically compares and summarizes recent research advances in flame retardancy for carbon fiber-reinforced polymers and glass fiber-reinforced polymers. Focusing on various polymer matrices, including epoxy, polyamide, and polyetheretherketone, the mechanisms and synergistic effects of different flame-retardant modification strategies—such as additive flame retardants, nanocomposites, coating techniques, intrinsically flame-retardant polymers, and advanced manufacturing processes—are analyzed with emphasis on improving flame retardancy and suppressing the “wick effect.” The review critically examines the challenges in balancing flame retardancy, mechanical performance, and environmental friendliness in current approaches, highlighting the key role of interface engineering in mitigating the “wick effect.” Based on this analysis, four future research directions are proposed: implementing green design principles throughout the material life cycle; promoting the use of natural fibers, bio-based resins, and bio-derived flame retardants; developing intelligent responsive flame-retardant systems based on materials such as metal–organic frameworks; advancing interface engineering through biomimetic design and advanced characterization to fundamentally suppress the fiber “wick effect”; and incorporating materials genome and high-throughput preparation technologies to accelerate the development of high-performance flame-retardant composites. This review aims to provide systematic theoretical insights and clear technical pathways for developing the next generation of high-performance, safe, and sustainable fiber-reinforced composites. Full article
(This article belongs to the Section Polymer Composites)
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16 pages, 4138 KB  
Article
Turning Data Optimization of Titanium Alloy Produced by Casting and DMLS
by Ksenia Latosińska and Wojciech Zębala
Materials 2025, 18(24), 5583; https://doi.org/10.3390/ma18245583 - 12 Dec 2025
Viewed by 228
Abstract
In manufacturing processes, both material processing methods and the resulting microstructure play a fundamental role in determining material behavior during component fabrication and subsequent service conditions. Materials produced by additive manufacturing exhibit a unique microstructure due to the rapid heating and solidification cycles [...] Read more.
In manufacturing processes, both material processing methods and the resulting microstructure play a fundamental role in determining material behavior during component fabrication and subsequent service conditions. Materials produced by additive manufacturing exhibit a unique microstructure due to the rapid heating and solidification cycles inherent to the process, distinguishing them from conventionally cast counterparts and leading to differences in mechanical and functional properties. This article presents problems related to the longitudinal turning of Ti6Al4V titanium alloy elements produced by the casting and powder laser sintering (DMLS) methods. The authors made an attempt to establish a procedure for determining the optimal parameters of finishing cutting while minimizing the specific cutting force, taking into account the criterion of machined surface quality. In the course of the experiments, the influence of the cutting data on the cutting force values, surface roughness parameters, and chip shape was examined. The material hardening state during machining and the variability of the specific cutting force as a function of the cross-sectional shape of the cutting layer were also tested. The authors presented a practical application of the proposed optimization algorithm. It was found that by changing the shape of the cross-section of the cutting layer, it was possible to carry out the turning process with significantly reduced specific cutting force (from 2300 N/mm2 to 1950 N/mm2) without deteriorating the surface roughness. Full article
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14 pages, 5394 KB  
Article
Study on Time-Varying Mechanism of Reservoir Properties During Long-Term Water Flooding
by Xiaoping An, Yufen Zhu, Xiqun Tan, Jingyi Bi and Chengqian Tan
Energies 2025, 18(24), 6488; https://doi.org/10.3390/en18246488 - 11 Dec 2025
Viewed by 158
Abstract
Long-term water flooding is a primary development method for oilfields, yet the heterogeneous evolution mechanism of reservoir properties during prolonged water injection remains poorly understood—particularly in the medium-high water cut stage, where the impact of pore-throat network changes on seepage capacity remains controversial. [...] Read more.
Long-term water flooding is a primary development method for oilfields, yet the heterogeneous evolution mechanism of reservoir properties during prolonged water injection remains poorly understood—particularly in the medium-high water cut stage, where the impact of pore-throat network changes on seepage capacity remains controversial. Its reservoir property evolution is highly representative of and provides a valuable reference for similar oilfields. Focusing on the 16-year developed WU Oilfield (long-term water flooding, middle-high water cut stage), its reservoir property evolution exhibits typical reference value for similar oilfields. To reveal the time-varying laws and microscopic mechanism of reservoir properties during long-term water flooding, this study systematically investigated the changes in porosity, permeability, pore throat characteristics, clay content, and oil recovery of high-permeability and low-permeability cores under different injected water volumes (up to 500 pore volumes) through laboratory core displacement experiments. The experimental results showed that with increasing injected water volume, the permeability of high-permeability cores increased by 27.3%, with an overall 21.6% porosity increase in both high and low-permeability cores, and the oil recovery rate of high-permeability cores increased to 15%. In contrast, the permeability of low-permeability cores decreased by 22.2%, with porosity showing a synchronous overall increasing trend, and the oil recovery rate decreased by 10%. Microscopic analysis revealed an overall 7.34% decrease in clay content, and this property difference mainly resulted from the polarization of pore throat network connectivity: large pores in high-permeability cores further expanded due to clay migration and particle transport, while small pores in low-permeability cores gradually became occluded due to clay plugging and authigenic mineral precipitation. This study clarifies the evolution mechanism of reservoir heterogeneity during long-term water flooding and provides a theoretical basis for optimizing water flooding development plans and improving oil and gas recovery. Full article
(This article belongs to the Special Issue New Advances in Oil, Gas and Geothermal Reservoirs—3rd Edition)
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21 pages, 12324 KB  
Article
Research on the Stress Response Mechanism and Evolution Law During the Mining Process of Coal Series Normal Faults
by Zhiguo Xia, Junbo Wang, Wenyu Dong, Chenglong Ma and Lihua Luan
Processes 2025, 13(12), 3988; https://doi.org/10.3390/pr13123988 - 10 Dec 2025
Viewed by 149
Abstract
To study the mechanical properties and displacement evolution of rock masses near coal-seam normal faults under mining disturbances; this paper utilizes fiber optic monitoring and distributed strain measurement techniques to achieve the fine monitoring of the entire process of stress–displacement–strain during mining. The [...] Read more.
To study the mechanical properties and displacement evolution of rock masses near coal-seam normal faults under mining disturbances; this paper utilizes fiber optic monitoring and distributed strain measurement techniques to achieve the fine monitoring of the entire process of stress–displacement–strain during mining. The experimental design adopts a stepwise mining approach to systematically reproduce the evolution of fault formation; slip; and instability. The results show that the formation of normal faults can be divided into five stages: compressive deformation; initiation; propagation; slip; and stabilization. The strength of the fault plane is significantly influenced by the dip angle. As the dip angle increases from 30° to 70°, the peak strength decreases by 23%, and the failure mode transitions from tensile failure to shear failure. Under mining disturbances, the stress field in the overlying rock shifts from concentration to dispersion, with a stress mutation zone appearing in the fault-adjacent area. During unloading, vertical stress decreases by 45%, followed by a rebound of 10% as mining progresses. The rock layers above the goaf show significant subsidence, with the maximum vertical displacement reaching 150 mm. The displacement between the hanging wall and footwall differs, with the maximum horizontal displacement reaching 78 mm. The force chain distribution evolves from being dominated by compressive stress to a compressive–tensile stress coupling state. The fault zone eventually enters a stress polarization state and tends toward instability. A large non-uniform high-speed zone forms at the fault cutting point in the velocity field, revealing the mechanisms of fault instability and the initiation of dynamic disasters. These experimental results provide a quantitative understanding of the multi-physics coupling evolution characteristics of coal-seam normal faults under mining disturbances. The findings offer theoretical insights into the instability of coal-seam normal faults and the mechanisms behind the initiation of dynamic disasters. Full article
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13 pages, 2631 KB  
Article
Influence of Curing Techniques on Magnetic Properties of Nanocrystalline Core Under Low-Frequency Condition
by Fengliang Wang, Qingyu Zhao, Songyan Niu, Yanjun Liu and Linni Jian
Electronics 2025, 14(24), 4849; https://doi.org/10.3390/electronics14244849 - 9 Dec 2025
Viewed by 247
Abstract
High brittleness severely restricts the practical use of nanocrystalline cores in low-frequency power electronics. To enhance mechanical strength and facilitate cutting and transportation, curing techniques are commonly employed, yet their influence on the magnetic properties of the cores remains unclear. In this work, [...] Read more.
High brittleness severely restricts the practical use of nanocrystalline cores in low-frequency power electronics. To enhance mechanical strength and facilitate cutting and transportation, curing techniques are commonly employed, yet their influence on the magnetic properties of the cores remains unclear. In this work, three curing techniques, namely, fluid-phase adhesive curing, gel-phase adhesive curing, and vacuum-evacuated gel-phase adhesive curing (VGAC), are applied to prepare cores with varying curing degrees. The magnetic properties of them are quantitatively compared with those of uncured cores within the range of 50–550 Hz. Results show that all three curing techniques demonstrably reduce the eddy current losses of the cores. Specifically, the VGAC-based core exhibits a 50% reduction in eddy current loss compared to the uncured core at 550 Hz and 0.8 T. Meanwhile, high saturation flux density is retained in all cured samples. However, curing also reduces permeability and raises coercivity. Furthermore, cured cores demonstrate increased hysteresis and residual losses, leading to higher total losses. The relationship between core losses and temperature rise is also investigated to provide important guidance for the safe operation of cured cores. In addition, microscopic images under 200× magnification are presented to elucidate the mechanisms underlying these observed influences. Full article
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20 pages, 20968 KB  
Article
Influence of the Tool Geometry on the Surface Properties in Ultrasonic Vibration Superimposed Machining of Bronze
by Hendrik Liborius, Jonas Maximilian Werner, Andreas Nestler, Welf-Guntram Drossel and Andreas Schubert
Machines 2025, 13(12), 1131; https://doi.org/10.3390/machines13121131 - 9 Dec 2025
Viewed by 127
Abstract
Ultrasonic vibration superimposed turning represents a highly efficient method for surface microstructuring, which enables a combination with finish machining. However, there are almost no industrial applications of this process due to the special kinematics. Furthermore, the effects of the varying cutting conditions combined [...] Read more.
Ultrasonic vibration superimposed turning represents a highly efficient method for surface microstructuring, which enables a combination with finish machining. However, there are almost no industrial applications of this process due to the special kinematics. Furthermore, the effects of the varying cutting conditions combined with the tool geometry on the resulting surfaces and process stability are not yet fully understood. In experimental investigations, specimens consisting of bronze (CuSn7Pb15-C) are machined by ultrasonic vibration superimposed turning. The influence of the geometry of the MCD-tipped indexable inserts on the surface microstructure is analyzed. Indexable inserts with different rake angles (0°, −10°, and −20°) and artificially generated flank wear lands (widths 50 µm and 100 µm) are used. Moreover, the influences of the cutting speed (120 m/min, 480 m/min) and the feed (0.05 mm, 0.1 mm) are analyzed. While machining, the strain of the sonotrode is detected by an integrated fiber Bragg grating. Subsequent to machining, geometrical surface properties are determined by SEM and 3D surface analysis using focus variation. Furthermore, kinematic simulations are realized, enabling the comparison with the generated surfaces. Generally, there is a high concordance between the simulated and the generated surfaces. However, in particular when the tool flank face gets in contact with the specimen, deviations are visible, especially the formation of burr. Summarized, the research improves the understanding of the mechanisms in ultrasonic vibration superimposed turning and the formation of the surface microstructures. Full article
(This article belongs to the Special Issue Recent Advances in Surface Integrity with Machining and Milling)
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16 pages, 6635 KB  
Article
Basalt-Based Composite with Reduced Graphene Oxide (rGO)—Preliminary Study on Anti-Cut Properties
by Agnieszka Cichocka, Iwona Frydrych, Piotr Zawadzki, Łukasz Kaczmarek, Emilia Irzmańska and Paulina Kropidłowska
Materials 2025, 18(24), 5513; https://doi.org/10.3390/ma18245513 - 8 Dec 2025
Viewed by 288
Abstract
This study investigates the anti-cut properties of a composite based on basalt fabrics with varied structural characteristics, including weave and thread density, enhanced with reduced graphene oxide (rGO). The primary aim is to evaluate the potential of integrating rGO into a basalt matrix [...] Read more.
This study investigates the anti-cut properties of a composite based on basalt fabrics with varied structural characteristics, including weave and thread density, enhanced with reduced graphene oxide (rGO). The primary aim is to evaluate the potential of integrating rGO into a basalt matrix to improve its resistance to cutting and mechanical damage. The results indicate that adding rGO significantly increases the cutting resistance of the composite. Molecular simulations demonstrate that the composite, which combines a cross-linked LG 700 resin, rGO, and basalt, is one of the most thermodynamically stable configurations due to strong electrostatic interactions between its components. These interactions and the formation of physical bonds at the interfaces stiffen the material, while also allowing for a unique crack-toughening effect. This resilience, which enables the reformation of physical interactions after stress, directly contributes to the composite’s enhanced resistance to catastrophic failure and its observed performance in cutting tests. These findings suggest that basalt–resin with rGO composites hold great potential for applications requiring high mechanical strength and durability, such as protective clothing (e.g., gloves) and anti-vandalism materials. The study concludes that the developed composite represents a promising advancement for materials exposed to cutting forces. Full article
(This article belongs to the Section Advanced Composites)
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17 pages, 253 KB  
Article
Barriers to Sustainable Economic Development for a Middle-Sized City in Western Province of Newfoundland and Labrador, Canada
by Morteza Haghiri and Seyedeh Anahita Mireslami
Urban Sci. 2025, 9(12), 521; https://doi.org/10.3390/urbansci9120521 - 8 Dec 2025
Viewed by 220
Abstract
The United Nations Sustainable Development Goals (SDGs) set the criteria for sustainable economic development. These goals encompass four dimensions, including social, human, economic, and environment, of which the last two goals (i.e., economic and environment) were contemplated in this study. A case study [...] Read more.
The United Nations Sustainable Development Goals (SDGs) set the criteria for sustainable economic development. These goals encompass four dimensions, including social, human, economic, and environment, of which the last two goals (i.e., economic and environment) were contemplated in this study. A case study for Corner Brook, a middle-sized city, located in the western region of the province of Newfoundland and Labrador, Canada, revealed that the current urban water use pricing mechanism is not matched with the SDGs, which reflects impediments to the city’s achievements to become a sustainable economic development community. Residents are billed a fixed rate for water use rather than a tiered or usage-based rate. This is not a resilient policy, as it fails to conserve water resources, ultimately leading to wasting freshwater produce, inhibiting economic growth, creating social exclusion, and degrading natural resources. We recommend changing the current flat-rate based water billing mechanism to either increasing block tariffs or two-part tariffs, adjusted by seasonal rates; issuing governmental policies, such as rebates, subsidies, and lower property taxes to entice residents’ willingness-to-install water meters on their premises; encouraging provisions such as using rain barrels to help cut down water consumption; and raising public knowledge through social media on how high per capita water use is in the region, including how much it costs to install water meters. These recommendations will also help provincial and municipal policymakers pursue the SDGs. Full article
15 pages, 7917 KB  
Article
Preparation and Performance Study of Bacterial Nanocellulose Yarns
by Liangyu Zhang, Yuanyuan Zhang, Xiaoling Wang, Lisha Zheng, Huanjian Yu, Yuanming Zhang, Shaoyang Liu and Wei Jiang
Textiles 2025, 5(4), 65; https://doi.org/10.3390/textiles5040065 - 5 Dec 2025
Viewed by 171
Abstract
This study investigated the preparation of bacterial nanocellulose yarn, a high-strength and high-modulus cellulose-based textile material. Compared with the previously used wet spinning and electrospinning methods, the film-cutting, drawing and twisting treatment method in this paper retains the natural structure of BNC. This [...] Read more.
This study investigated the preparation of bacterial nanocellulose yarn, a high-strength and high-modulus cellulose-based textile material. Compared with the previously used wet spinning and electrospinning methods, the film-cutting, drawing and twisting treatment method in this paper retains the natural structure of BNC. This can greatly transfer the high performance of BNC nanofibers to BNC yarns, making the mechanical properties of the prepared yarn much higher than those of the BNC yarns prepared by the above two methods. It was produced through a film-cutting and twisting process utilizing bacterial nanocellulose as the primary component. The effects of drafting and twisting on the characteristics and properties of the yarn were systematically examined. Comparative analyses were conducted between the bacterial nanocellulose yarn and conventional cotton yarn of equivalent fineness and twist in terms of appearance, tensile properties, frictional behavior, and bending resistance. Optimal tensile mechanical properties of the bacterial nanocellulose yarn were achieved at 1% elongation and a twist number of 160 r/20 cm, resulting in a breaking strength of 751.56 MPa and an elongation at break of 11.56%, surpassing those of cotton yarn of similar specifications. The spinnability assessment revealed a smooth surface for the bacterial nanocellulose yarn, characterized by low friction coefficient, robust bending resistance with a bending modulus of 718.76 GPa. These findings offer valuable empirical data and theoretical insights to guide the subsequent textile processing and utilization of bacterial nanocellulose yarn. Full article
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17 pages, 10712 KB  
Article
An Euler Graph-Based Path Planning Method for Additive Manufacturing Thin-Walled Cellular Structures of Continuous Fiber-Reinforced Thermoplastic Composites
by Guocheng Liu, Fei Wang, Qiyong Tu, Ning Hu, Zhen Ouyang, Wenting Wei, Lei Yang and Chunze Yan
Polymers 2025, 17(23), 3236; https://doi.org/10.3390/polym17233236 - 4 Dec 2025
Viewed by 432
Abstract
Thin-walled cellular structures of continuous fiber-reinforced thermoplastic composites (CFRTPCs) have received much attention from both academics and industry due to their superior properties. Additive manufacturing provides an efficient solution for fabricating these thin-walled cellular structures of CFRTPCs. However, the process often requires cutting [...] Read more.
Thin-walled cellular structures of continuous fiber-reinforced thermoplastic composites (CFRTPCs) have received much attention from both academics and industry due to their superior properties. Additive manufacturing provides an efficient solution for fabricating these thin-walled cellular structures of CFRTPCs. However, the process often requires cutting fiber filaments at jumping points during printing. Furthermore, the filament may twist, fold, and break due to sharp turns in the printing path. These issues adversely affect the mechanical properties of the additive manufactured part. In this paper, a Euler graph-based path planning method for additive manufacturing of CFRTPCs is proposed to avoid jumping and sharp turns. Euler graphs are constructed from non-Eulerian graphs using the method of doubled edges. An optimized Hierholzer’s algorithm with pseudo-intersections is proposed to generate printing paths that satisfy the continuity, non-crossing, and avoid most of the sharp turns. The average turning angle was reduced by up to 20.88% and the number of turning angles less than or equal to 120° increased by up to 26.67% using optimized Hierholzer’s algorithm. In addition, the generated paths were verified by house-made robot-assisted additive manufacturing equipment. Full article
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11 pages, 2570 KB  
Article
Fabrication and Wear Behavior of TiCN-Based Cermets with Nano-Diamond Addition
by Xiaoyong Ren, Xuyang Leng, Hong Deng and Guangxuan Yin
Materials 2025, 18(23), 5448; https://doi.org/10.3390/ma18235448 - 3 Dec 2025
Viewed by 200
Abstract
TiCN-based cermets have been widely used as cutting tools and wear-resistant coatings due to their excellent performance. New kinds of TiCN-based cermets that are being developed to have high performance have attracted extensive attention. In this work, TiCN-based cermets with nano-diamonds (NDs) as [...] Read more.
TiCN-based cermets have been widely used as cutting tools and wear-resistant coatings due to their excellent performance. New kinds of TiCN-based cermets that are being developed to have high performance have attracted extensive attention. In this work, TiCN-based cermets with nano-diamonds (NDs) as an additive were prepared by spark plasma sintering (SPS). The phase composition, microstructure, mechanical properties and wear behavior of the samples with different ND contents were systematically studied. The results show that a large fraction of the added nano-diamonds was transformed into graphite, while part of the diamond phase remained. The aggregation of the graphite became serious with more than 7 wt.% added nano-diamond. The relative density of the samples was approximately 87% and the hardness decreased with an increase in the added amount of nano-diamond. The average coefficient of friction of the samples ranged from 0.4 to 0.5. The graphite generated from nano-diamond lead to a deterioration in the mechanical properties of the prepared cermets and a reduction in their wear resistance. How to reduce the graphitization of diamond during the preparation of cermets should be considered in the follow-up study. Full article
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16 pages, 4227 KB  
Article
Influence of Drill Geometry on Adhesion Layer Formation and Tool Wear During Drilling of AFRP/Al7075-T6 Stacked Composites for Aircraft Industry Applications
by Jebaratnam Joy Mathavan, Choo Then Xiang, Muhammad Hafiz Hassan and Gérald Franz
J. Compos. Sci. 2025, 9(12), 658; https://doi.org/10.3390/jcs9120658 - 1 Dec 2025
Viewed by 259
Abstract
Aramid Fiber Reinforced Plastic (AFRP) and aluminum alloy Al7075-T6 are widely used in the aerospace industry because they offer a high strength-to-weight ratio and reliable structural performance. However, drilling through stacked AFRP and Al7075-T6 materials in a single operation presents considerable challenges due [...] Read more.
Aramid Fiber Reinforced Plastic (AFRP) and aluminum alloy Al7075-T6 are widely used in the aerospace industry because they offer a high strength-to-weight ratio and reliable structural performance. However, drilling through stacked AFRP and Al7075-T6 materials in a single operation presents considerable challenges due to the differences in their mechanical and thermal properties. In this study, three types of customized twist drill bits were designed and fabricated to evaluate their effectiveness in single-shot drilling of these stacked materials. The drill geometries included the W-point design, the tapered web design, and the burnishing design. Each drill bit was tested using its own optimized drilling parameters to produce a total of one hundred holes. The aim was to determine which drill geometry provided the best overall performance in terms of tool wear and hole quality. After the drilling experiments, the tool tips were examined using a Scanning Electron Microscope (SEM) to observe wear characteristics and analyze elemental composition. The analysis revealed that aluminum adhered to the cutting lips of all drill bits. The percentage of adhesion layer, known as percentage of adhesion layer (PAL), was calculated to assess the severity of material adhesion. In addition, the morphology of the produced chips and dust was analyzed to support the PAL results. The findings showed that the drill bit with the lowest PAL value demonstrated superior wear resistance, a longer tool life, and the ability to produce holes of higher quality when drilling AFRP and Al7075-T6 stacked materials. Full article
(This article belongs to the Section Composites Manufacturing and Processing)
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