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Keywords = cracking inhibition

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24 pages, 4254 KiB  
Article
Strength and Micro-Mechanism of Guar Gum–Palm Fiber Composite for Improvement of Expansive Soil
by Junhua Chen, Yuejian Huang, Aijun Chen, Xinping Ji, Xiao Liao, Shouqian Li and Ying Xiao
Fibers 2025, 13(8), 104; https://doi.org/10.3390/fib13080104 - 31 Jul 2025
Abstract
This study investigates the improvement effect and micro-mechanism of guar gum and palm fibers, two eco-friendly materials, on expansive soil. The study uses disintegration tests, unconfined compressive strength tests, triaxial compression tests, and SEM analysis to evaluate the enhancement of mechanical properties. The [...] Read more.
This study investigates the improvement effect and micro-mechanism of guar gum and palm fibers, two eco-friendly materials, on expansive soil. The study uses disintegration tests, unconfined compressive strength tests, triaxial compression tests, and SEM analysis to evaluate the enhancement of mechanical properties. The results show that the guar gum–palm fiber composite significantly improves the compressive and shear strength of expansive soil. The optimal ratio is 2% guar gum, 0.4% palm fiber, and 6 mm palm fiber length. Increasing fiber length initially boosts and then reduces unconfined compressive strength. Guar gum increases unconfined compressive strength by 187.18%, further improved by 20.9% with palm fibers. When fiber length is fixed, increasing palm fiber content increases and then stabilizes peak stress and shear strength (cohesion and internal friction angle), improving by 27.30%, 52.1%, and 12.4%, respectively, compared to soil improved with only guar gum. Micro-analysis reveals that guar gum enhances bonding between soil particles via a gel matrix, improving water stability and mechanical properties, while palm fibers reinforce the soil and inhibit crack propagation. The synergistic effect significantly enhances composite-improved soil performance, offering economic and environmental benefits, and provides insights for expansive soil engineering management. Full article
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33 pages, 11892 KiB  
Article
Experimental Study on Mechanical Properties of Waste Steel Fiber Polypropylene (EPP) Concrete
by Yanyan Zhao, Xiaopeng Ren, Yongtao Gao, Youzhi Li and Mingshuai Li
Buildings 2025, 15(15), 2680; https://doi.org/10.3390/buildings15152680 - 29 Jul 2025
Viewed by 106
Abstract
Polypropylene (EPP) concrete offers advantages such as low density and good thermal insulation properties, but its relatively low strength limits its engineering applications. Waste steel fibers (WSFs) obtained during the sorting and processing of machining residues can be incorporated into EPP concrete (EC) [...] Read more.
Polypropylene (EPP) concrete offers advantages such as low density and good thermal insulation properties, but its relatively low strength limits its engineering applications. Waste steel fibers (WSFs) obtained during the sorting and processing of machining residues can be incorporated into EPP concrete (EC) to enhance its strength and toughness. Using the volume fractions of EPP and WSF as variables, specimens of EPP concrete (EC) and waste steel fiber-reinforced EPP concrete (WSFREC) were prepared and subjected to cube compressive strength tests, splitting tensile strength tests, and four-point flexural strength tests. The results indicate that EPP particles significantly improve the toughness of concrete but inevitably lead to a considerable reduction in strength. The incorporation of WSF substantially enhanced the splitting tensile strength and flexural strength of EC, with increases of at least 37.7% and 34.5%, respectively, while the improvement in cube compressive strength was relatively lower at only 23.6%. Scanning electron microscopy (SEM) observations of the interfacial transition zone (ITZ) and WSF surface morphology in WSFREC revealed that the addition of EPP particles introduces more defects in the concrete matrix. However, the inclusion of WSF promotes the formation of abundant hydration products on the fiber surface, mitigating matrix defects, improving the bond between WSF and the concrete matrix, effectively inhibiting crack propagation, and enhancing both the strength and toughness of the concrete. Full article
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19 pages, 4126 KiB  
Article
Flexural Performance of Steel–GFRP Strips–UHPC Composite Beam in Negative Moment Region
by Lei Cao, Deng Zhang, Dan Zeng, Jin Zhang, Youjie Zhang, Zhe Zhang and Rong Zhan
Buildings 2025, 15(15), 2652; https://doi.org/10.3390/buildings15152652 - 27 Jul 2025
Viewed by 288
Abstract
This study aims to clarify the longitudinal flexural cracking characteristics in hogging moment regions and propose a practical calculation method for the cracking load and ultimate bearing capacity for a steel–GFRP strips–UHPC composite deck structure. The longitudinal flexural behavior of two steel–GFRP strips–UHPC [...] Read more.
This study aims to clarify the longitudinal flexural cracking characteristics in hogging moment regions and propose a practical calculation method for the cracking load and ultimate bearing capacity for a steel–GFRP strips–UHPC composite deck structure. The longitudinal flexural behavior of two steel–GFRP strips–UHPC composite beams in the hogging moment region is determined through a three-point loading test method. Their failure modes and mechanisms, crack propagation and distribution characteristics are analyzed considering the influence of the reinforcement ratio. The variation of the law of mid-span displacement, maximum crack width, strains and interface slip with load are discussed. Calculation methods for the cracking load and ultimate bearing capacity of steel–GFRP strips–UHPC composite beams are proposed. The results show that with the increase of the reinforcement ratio, the cracking load and ultimate bending capacity are improved by 11.1% and 6.0%, respectively. However, the development of cracks is inhibited, as the crack width, average crack spacing and strain of the reinforcement bars are reduced as the reinforcement ratio increases. The maximum crack width changes linearly with the load as it is less than 0.2 mm. The theoretical cracking load and ultimate bearing capacity of the composite beams considering the tensile contribution of UHPC achieve good agreement with the experimental values. Full article
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16 pages, 8543 KiB  
Article
Effect of Cr Content on the Microstructure and Toughness of the Supercritically Coarse-Grained Heat-Affected Zone in X80 Pipeline Steel
by Yuqin Qin, Feng Wang, Zhikui Li, Zhiguo Hu, Longyi Zhao, Shubiao Yin and Shujun Jia
Materials 2025, 18(15), 3466; https://doi.org/10.3390/ma18153466 - 24 Jul 2025
Viewed by 164
Abstract
The existing studies mainly focus on the coarse-grained heat-affected zone and the inter-critically reheated coarse-grained heat-affected zone, while the studies on other sub-zones are relatively low. Meanwhile, the studies on the Cr element in steel mainly focus on the influence of the Cr [...] Read more.
The existing studies mainly focus on the coarse-grained heat-affected zone and the inter-critically reheated coarse-grained heat-affected zone, while the studies on other sub-zones are relatively low. Meanwhile, the studies on the Cr element in steel mainly focus on the influence of the Cr element on strength and hardness; however, its mechanism is not very clear. Therefore, three kinds of X80 experimental steels with different Cr contents (0 wt.%, 0.13 wt.%, and 0.40 wt.%) were designed in this paper. The thermal simulation experiments on the supercritically coarse-grained heat-affected zone (SCCGHAZ) were carried out using a Gleeble-3500 thermal simulator. The effects of Cr on the microstructure and toughness of SCCGHAZ were systematically investigated through Charpy impact tests and microstructural characterization techniques. The results indicate that the microstructures of the three Cr-containing X80 experimental steels in SCCGHAZ are predominantly composed of fine granular bainite. However, impact tests at −10 °C show that the SCCGHAZs of 0 wt.% and 0.13 wt.% Cr steel exhibit higher impact energy, while that of the 0.40 wt.% Cr steel demonstrates significantly reduced energy impact (<100 J). Microstructural characterization reveals that the impact toughness of the SCCGHAZ in X80 steel is correlated with microstructural features, including effective grain size, grain boundary angles, and the volume fraction and shape of martensite–austenite (M-A) constituents. Among these factors, the volume fraction of M-A constituents substantially influences toughness. It was found that island-shaped M-A constituents inhibit crack propagation, whereas blocky M-A constituents impair toughness. Full article
(This article belongs to the Section Metals and Alloys)
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15 pages, 7165 KiB  
Article
Structural and Performance Studies of Lanthanum–Nitrogen Co-Doped Titanium Dioxide Thin Films Under UV Aging
by Pengcheng Cao, Li Zhang and Yanbo Yuan
Micromachines 2025, 16(8), 842; https://doi.org/10.3390/mi16080842 - 23 Jul 2025
Viewed by 310
Abstract
In this study, lanthanum–nitrogen co-doped titanium dioxide (La-N-TiO2) thin films were fabricated using Ion Beam Assisted Deposition (IBAD) and subjected to accelerated ultraviolet (UV) aging experiments to systematically investigate the impact of co-doping on the films’ resistance to UV aging. X-ray [...] Read more.
In this study, lanthanum–nitrogen co-doped titanium dioxide (La-N-TiO2) thin films were fabricated using Ion Beam Assisted Deposition (IBAD) and subjected to accelerated ultraviolet (UV) aging experiments to systematically investigate the impact of co-doping on the films’ resistance to UV aging. X-ray diffraction (XRD) analysis revealed that La-N co-doping inhibits the phase transition from anatase to rutile, significantly enhancing the phase stability of the films. Scanning electron microscopy (SEM) and atomic force microscopy (AFM) characterizations indicated that co-doping increased the density and surface uniformity of the films, thereby delaying the expansion of cracks and increase in roughness induced by UV exposure. Energy-dispersive X-ray spectroscopy (EDS) results confirmed the successful incorporation of La and N into the TiO2 lattice, enhancing the chemical stability of the films. Contact angle tests demonstrated that La-N co-doping markedly improved the hydrophobicity of the films, inhibiting the rapid decay of hydrophilicity during UV aging. After three years of UV aging, the co-doped films maintained high structural integrity and photocatalytic performance, exhibiting excellent resistance to UV aging. These findings offer new insights into the long-term stability of photovoltaic self-cleaning materials. Full article
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17 pages, 7633 KiB  
Article
Mechanical Behavior Characteristics of Sandstone and Constitutive Models of Energy Damage Under Different Strain Rates
by Wuyan Xu and Cun Zhang
Appl. Sci. 2025, 15(14), 7954; https://doi.org/10.3390/app15147954 - 17 Jul 2025
Viewed by 199
Abstract
To explore the influence of mine roof on the damage and failure of sandstone surrounding rock under different pressure rates, mechanical experiments with different strain rates were carried out on sandstone rock samples. The strength, deformation, failure, energy and damage characteristics of rock [...] Read more.
To explore the influence of mine roof on the damage and failure of sandstone surrounding rock under different pressure rates, mechanical experiments with different strain rates were carried out on sandstone rock samples. The strength, deformation, failure, energy and damage characteristics of rock samples with different strain rates were also discussed. The research results show that with the increases in the strain rate, peak stress, and elastic modulus show a monotonically increasing trend, while the peak strain decreases in the reverse direction. At a low strain rate, the proportion of the mass fraction of complete rock blocks in the rock sample is relatively high, and the shape integrity is good, while rock samples with a high strain rate retain more small-sized fragmented rock blocks. This indicates that under high-rate loading, the bifurcation phenomenon of secondary cracks is obvious. The rock samples undergo a failure form dominated by small-sized fragments, with severe damage to the rock samples and significant fractal characteristics of the fragments. At the initial stage of loading, the primary fractures close, and the rock samples mainly dissipate energy in the forms of frictional slip and mineral fragmentation. In the middle stage of loading, the residual fractures are compacted, and the dissipative strain energy keeps increasing continuously. In the later stage of loading, secondary cracks accelerate their expansion, and elastic strain energy is released sharply, eventually leading to brittle failure of the rock sample. Under a low strain rate, secondary cracks slowly expand along the clay–quartz interface and cause intergranular failure of the rock sample. However, a high strain rate inhibits the stress relaxation of the clay, forces the energy to transfer to the quartz crystal, promotes the penetration of secondary cracks through the quartz crystal, and triggers transgranular failure. A constitutive model based on energy damage was further constructed, which can accurately characterize the nonlinear hardening characteristics and strength-deformation laws of rock samples with different strain rates. The evolution process of its energy damage can be divided into the unchanged stage, the slow growth stage, and the accelerated growth stage. The characteristics of this stage reveal the sudden change mechanism from the dissipation of elastic strain energy of rock samples to the unstable propagation of secondary cracks, clarify the cumulative influence of strain rate on damage, and provide a theoretical basis for the dynamic assessment of surrounding rock damage and disaster early warning when the mine roof comes under pressure. Full article
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21 pages, 15449 KiB  
Article
Experimental Study on the Performance of Sustainable Epoxy Resin-Modified Concrete Under Coupled Salt Corrosion and Freeze–Thaw Cycles
by Zhen Zhang, Fang Zhang, Chuangzhou Wu and Yafei Chen
Sustainability 2025, 17(13), 6186; https://doi.org/10.3390/su17136186 - 5 Jul 2025
Viewed by 389
Abstract
Epoxy resin-modified concrete (ERMC) demonstrates significant potential for enhancing the durability of concrete structures exposed to harsh environmental conditions. However, the performance of ERMC under the combined effects of salt erosion and freeze–thaw cycles remains inadequately explored. This study systematically evaluates the durability [...] Read more.
Epoxy resin-modified concrete (ERMC) demonstrates significant potential for enhancing the durability of concrete structures exposed to harsh environmental conditions. However, the performance of ERMC under the combined effects of salt erosion and freeze–thaw cycles remains inadequately explored. This study systematically evaluates the durability of ERMC through experimental investigations on specimens with epoxy resin-poly ash ratios of 0%, 5%, 10%, 15%, 20%, and 25%. Resistance to salt erosion was assessed using composite salt solutions with concentrations of 0%, 1.99%, 9.95%, and 19.90%, while frost resistance was tested under combined conditions using a 1.99% Na2SO4 solution. Key performance metrics were analyzed with microstructural observations to elucidate the underlying damage mechanisms, including the compressive strength corrosion coefficient, dynamic elastic modulus, mass loss rate, and flexural strength loss rate. The results reveal that incorporating epoxy resin enhances concrete’s resistance to salt erosion and freeze–thaw damage by inhibiting crack propagation and reducing pore development. Optimal performance was achieved with an epoxy resin content of 10–15%, which exhibited minimal surface deterioration, a denser microstructure, and superior long-term durability. These findings provide critical insights for optimizing the design of ERMC to improve the resilience of concrete structures in aggressive environments, demonstrating that ERM is a sustainable material, and offering practical implications for infrastructure exposed to extreme climatic and chemical conditions. Full article
(This article belongs to the Special Issue Sustainable Construction and Built Environments)
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19 pages, 3246 KiB  
Article
Direct Conversion of 1,3-Butanediol to 1,3-Butadiene over ZSM-22 Catalysts: Influence of the Si/Al Ratio
by Loïc Eloi, Jeroen Poissonnier, Arne De Landsheere, Dhanjay Sharma, Jaouad Al Atrach, Valérie Ruaux, Valentin Valtchev, Maarten K. Sabbe, Joris W. Thybaut and An Verberckmoes
Catalysts 2025, 15(7), 655; https://doi.org/10.3390/catal15070655 - 5 Jul 2025
Viewed by 531
Abstract
ZSM-22 zeolites with different Si/Al ratios (38, 50, 80) were prepared via a hydrothermal synthesis method, investigated for the catalytic dehydration of 1,3-butanediol (1,3-BDO) to butadiene (BD) at 300 °C. The catalytic performance of the synthesized materials was related to their properties and [...] Read more.
ZSM-22 zeolites with different Si/Al ratios (38, 50, 80) were prepared via a hydrothermal synthesis method, investigated for the catalytic dehydration of 1,3-butanediol (1,3-BDO) to butadiene (BD) at 300 °C. The catalytic performance of the synthesized materials was related to their properties and compared to a commercial ZSM-22 zeolite (Si/Al = 30). ZSM-22 (50) exhibited a quick decline in conversion, a lower BD selectivity, and higher propylene selectivity compared to the other materials, which could be attributed to the presence of strong Lewis acid sites and silanol nests. The Lewis sites favor the cracking of the intermediate 3-buten-1-ol (3B1OL) into propylene, while the silanol nests interact with the free hydroxyl group of 3B1OL, potentially inhibiting further dehydration towards BD. The highest initial BD yield of 74% was observed over ZSM-22 (80), while the highest initial BD productivity of 2.7 gBD·g−1cata·h−1 was achieved over ZSM-22 (38). After 22 h time on stream (TOS), c-ZSM-22 and ZSM-22 (38) outperformed previously reported catalysts from the literature, with productivities amounting to 1.3 gBD·g−1cata·h−1 and 1.2 gBD·g−1cata·h−1, respectively, at a site time of 6.6 molH+·s·mol−11,3-BDO. Full article
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16 pages, 11865 KiB  
Article
Enhancing Fracture Toughness, Strength and Ductility of Zr58.75Cu21.15Fe4.7Al9.4Nb6 Bulk Metallic Glass via Ultrasound Excitation Technique
by Xiaoming Chen, Zhe Zhang, Tuo Wang, Yuluo Li, Rui Bai, Mingming Wang and Xidong Hui
Metals 2025, 15(6), 683; https://doi.org/10.3390/met15060683 - 19 Jun 2025
Viewed by 308
Abstract
The inherent brittleness and limited toughness of bulk metallic glasses (BMGs) remain critical challenges for their application as structural engineering materials. In this study, ultrasonic excitation was applied to Zr58.75Cu21.15Fe4.7Al9.4Nb6 BMG with the aim [...] Read more.
The inherent brittleness and limited toughness of bulk metallic glasses (BMGs) remain critical challenges for their application as structural engineering materials. In this study, ultrasonic excitation was applied to Zr58.75Cu21.15Fe4.7Al9.4Nb6 BMG with the aim of enhancing its mechanical performance. The results reveal that ultrasonic treatment significantly increases the fracture toughness by approximately 28% and induces a pronounced plastic deformation plateau following yielding. This improvement in both strength and ductility is attributed to the formation of nanoscale crystalline phases and ultrasound-induced phase separation within the amorphous matrix, which collectively promote shear band multiplication and inhibit crack propagation. Full article
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18 pages, 3348 KiB  
Article
Moderate-Temperature Pyrolysis Characteristics of Lump Coal Under Varying Coal Particle Sizes
by Yuanpei Luo, Luxuan Liu, Liangguo Lv, Shengping Zhang, Fei Dai, Hongguang Jin and Jun Sui
Energies 2025, 18(12), 3220; https://doi.org/10.3390/en18123220 - 19 Jun 2025
Viewed by 368
Abstract
Pyrolysis is an important methodology for achieving efficient and clean utilization of coal. Lump coal pyrolysis demonstrates distinct advantages over pulverized coal processing, particularly in enhanced gas yield and superior coke quality. As a critical parameter in lump coal pyrolysis, particle size significantly [...] Read more.
Pyrolysis is an important methodology for achieving efficient and clean utilization of coal. Lump coal pyrolysis demonstrates distinct advantages over pulverized coal processing, particularly in enhanced gas yield and superior coke quality. As a critical parameter in lump coal pyrolysis, particle size significantly influences heat transfer and mass transfer during pyrolysis, yet its governing mechanisms remain insufficiently explored. This research systematically investigates pyrolysis characteristics of the low-rank coal from Ordos, Inner Mongolia, across graded particle sizes (2–5 mm, 5–10 mm, 10–20 mm, and 20–30 mm) through pyrolysis experiments. Real-time central temperature monitoring of coal bed coupled with advanced characterization techniques—including X-ray diffraction (XRD), Raman spectroscopy, Brunauer–Emmett–Teller (BET) analysis, scanning electron microscopy (SEM), gas chromatography (GC), and GC–mass spectrometry (GC-MS)—reveals particle-size-dependent pyrolysis mechanisms. Key findings demonstrate that the larger particles enhance bed-scale convective heat transfer, accelerating temperature propagation from reactor walls to the coal center. However, excessive sizes cause significant intra-particle thermal gradients, impeding core pyrolysis. The 10–20 mm group emerges as optimal—balancing these effects to achieve uniform thermal attainment, evidenced by 20.99 vol% peak hydrogen yield and maximum char graphitization. Tar yield first demonstrates a tendency to rise and then decline, peaking at 14.66 wt.% for 5–10 mm particles. This behavior reflects competing mechanisms: enlarging particle size can improve bed permeability (reducing tar residence time and secondary reactions), but it can also inhibit volatile release and intensify thermal cracking of tar in oversized coal blocks. The BET analysis result reveals elevated specific surface area and pore volume with increasing particle size, except for the 10–20 mm group, showing abrupt porosity reduction—attributed to pore collapse caused by intense polycondensation reactions. Contrasting previous studies predominantly focused on less than 2 mm pulverized coal, this research selects large-size (from 2 mm to 30 mm) lump coal to clarify the effect of particle size on coal pyrolysis, providing critical guidance for industrial-scale lump coal pyrolysis optimization. Full article
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26 pages, 5960 KiB  
Article
Experimental Study on the Flexural Resistance of Damaged Reinforced Concrete Beams Strengthened by Carbon Fiber Nets
by Zhengqiang Zhong and Zhiyong Yang
Buildings 2025, 15(12), 2097; https://doi.org/10.3390/buildings15122097 - 17 Jun 2025
Viewed by 269
Abstract
To study the flexural performance of damaged reinforced concrete beams reinforced with carbon fiber nets (CFNs), seven beams were designed for a flexural test. The physical parameters, such as damage phenomena, characteristic load, deflection variation, concrete strain, reinforcement strain, and CFRP mesh strain, [...] Read more.
To study the flexural performance of damaged reinforced concrete beams reinforced with carbon fiber nets (CFNs), seven beams were designed for a flexural test. The physical parameters, such as damage phenomena, characteristic load, deflection variation, concrete strain, reinforcement strain, and CFRP mesh strain, were analyzed using different forms of U-hoops and the preload amplitude as variables. The results show that the magnitude of the preload and the different U-hoop forms affect the ultimate load capacity, crack distribution, and deflection of the beams. Compared with the unreinforced beams, the yield load, ultimate load, and cracking load of the reinforced beams were significantly increased; CFNs reinforcement could significantly improve the flexural load-carrying capacity of the beams. Under the same preload amplitude, the X-shaped diagonal U-hoop has better diagonal crack suppression capability than the vertical U-hoop. Under secondary stress conditions, CFNs reinforcement inhibits the appearance and development of cracks and increases the flexural load capacity, which can effectively alleviate the stiffness degradation caused by the preload. The simulation of the test results using the ANSYS (v2023 R1) 2016 platform produced good agreement, with an error of about 10%, which verifies the feasibility of using the finite element method to simulate the test beam. Full article
(This article belongs to the Section Building Structures)
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17 pages, 8153 KiB  
Article
Numerical Simulation of Freezing-Induced Crack Propagation in Fractured Rock Masses Under Water–Ice Phase Change Using Discrete Element Method
by Hesi Xu, Brian Putsikai, Shuyang Yu, Jun Yu, Yifei Li and Pingping Gu
Buildings 2025, 15(12), 2055; https://doi.org/10.3390/buildings15122055 - 15 Jun 2025
Viewed by 351
Abstract
In cold-region rock engineering, freeze–thaw cycle-induced crack propagation in fractured rock masses serves as a major cause of disasters such as slope instability. Existing studies primarily focus on the influence of individual fissure parameters, yet lack a systematic analysis of the crack propagation [...] Read more.
In cold-region rock engineering, freeze–thaw cycle-induced crack propagation in fractured rock masses serves as a major cause of disasters such as slope instability. Existing studies primarily focus on the influence of individual fissure parameters, yet lack a systematic analysis of the crack propagation mechanisms under the coupled action of multiple parameters. To address this, we establish three groups of slope models with different rock bridge distances (d), rock bridge angles (α), and fissure angles (β) based on the PFC2D discrete element method. Frost heave loads are simulated by incorporating the volumetric expansion during water–ice phase change. The Parallel Bond Model (PBM) is used to capture the mechanical behavior between particles and the bond fracture process. This reveals the crack evolution laws under freeze–thaw cycles. The results show that, at a short rock bridge distance of d = 60 m, stress concentrates in the fracture zone. This easily leads to the rapid penetration of main cracks and triggers sudden instability. At a long rock bridge distance where d ≥ 100 m, the degree of stress concentration decreases. Meanwhile, the stress distribution range expands, promoting multiple crack initiation points and the development of branch cracks. The number of cracks increases as the rock bridge distance grows. In cases where the rock bridge angle is α ≤ 60°, stress is more likely to concentrate in the fracture zone. The crack propagation exhibits strong synergy, easily forming a penetration surface. When α = 75°, the stress concentration areas become dispersed and their distribution range expands. Cracks initiate earliest at this angle, with the largest number of cracks forming. Cumulative damage is significant under this condition. When the fissure angle is β = 60°, stress concentration areas gather around the fissures. Their distribution range expands, making cracks easier to propagate. Crack propagation becomes more dispersed in this case. When β = 30°, the main crack rapidly penetrates due to stress concentration, inhibiting the development of branch cracks, and the number of cracks is the smallest after freeze–thaw cycles. When β = 75°, the freeze–thaw stress dispersion leads to insufficient driving force, and the number of cracks is 623. The research findings provide a theoretical foundation for assessing freeze–thaw damage in fractured rock masses of cold regions and for guiding engineering stability control from a multi-parameter perspective. Full article
(This article belongs to the Special Issue Low Carbon and Green Materials in Construction—3rd Edition)
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13 pages, 3068 KiB  
Article
Microstructure Evolution and Fracture Mode of Laser Welding–Brazing DP780 Steel-5754 Aluminum Alloy Joints with Various Laser Spot Positions
by Bolong Li, Jiayi Zhou, Rongxun Hu, Hua Pan, Tianhai Wu and Yulai Gao
Materials 2025, 18(12), 2676; https://doi.org/10.3390/ma18122676 - 6 Jun 2025
Viewed by 552
Abstract
Joining steel and Al alloys can fully utilize their advantages for both base metals (BMs) and optimize automobile structures. In this study, the laser welding–brazing technique was utilized to join DP780 steel and aluminum alloy 5754 (AA5754). The mechanical properties, microstructure, and fracture [...] Read more.
Joining steel and Al alloys can fully utilize their advantages for both base metals (BMs) and optimize automobile structures. In this study, the laser welding–brazing technique was utilized to join DP780 steel and aluminum alloy 5754 (AA5754). The mechanical properties, microstructure, and fracture locations of steel–Al joints prepared using different laser spot positions were comparatively investigated. As the proportion of the laser spot on the steel BM increased from 50% to 90%, the tensile–shear strength of the steel–Al welded joint rose from 169 MPa to 241 MPa. Meanwhile, the fracture location of the joint shifted from the interface to the BM of the aluminum alloy. The change in the laser spot position could dramatically affect the interfacial microstructure and fracture mode of the steel–Al joint. When the proportion of the laser spot on the steel BM was relatively small (50%), the growth of intermetallic compounds (IMCs) was inhibited. The metallurgical bonding effect at the steel–Al interface was poor. In this case, the interfacial zone became the primary path for the crack propagation. Thus, interface failure became the dominant failure mode of the steel–Al joint. On the contrary, metallurgical bonding at the interface was remarkably improved as the proportion of the laser spot on the BM of the steel increased (to 90%). It was determined that the IMCs could effectively hinder the propagation of cracks along the interface. Eventually, the joint fractured in the Al alloy’s BM, resulting in a qualified steel–Al joint. Full article
(This article belongs to the Section Metals and Alloys)
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25 pages, 150744 KiB  
Article
Permanent Deformation Mechanism of Steel Bridge Deck Pavement Using Three-Dimensional Discrete–Continuous Coupling Method on the Mesoscopic Scale
by Xingchen Min and Yun Liu
Appl. Sci. 2025, 15(11), 6187; https://doi.org/10.3390/app15116187 - 30 May 2025
Viewed by 345
Abstract
Unlike conventional asphalt pavements, steel bridge deck pavement (SBDP) is directly constructed on orthotropic steel deck plates characterized by relatively low flexural stiffness, rendering it more susceptible to rutting deformation under elevated temperatures and repeated loading. To investigate the mesoscopic mechanism underlying rutting [...] Read more.
Unlike conventional asphalt pavements, steel bridge deck pavement (SBDP) is directly constructed on orthotropic steel deck plates characterized by relatively low flexural stiffness, rendering it more susceptible to rutting deformation under elevated temperatures and repeated loading. To investigate the mesoscopic mechanism underlying rutting formation in SBDP, a three-dimensional (3D) discrete–continuous coupled model of a steel–asphalt composite structural specimen (SACSS) was developed and employed to conduct virtual rutting simulations, which were subsequently validated against laboratory test results. The impact of surface cracking on rutting progression was then explored. In addition, the spatial motion and contact interactions of particles during the rutting process were monitored and analyzed. The influence of steel plate stiffness on the rutting resistance of SBDP was also evaluated. The numerical analyses yielded the following key findings: (1) Under three steel–asphalt interface bonding (SAIB) failure conditions (0%, 17%, and 100%), the virtual simulation results exhibited strong agreement with experimental trends in rutting depth over time, thereby confirming the validity and reliability of the coupled modeling approach. (2) At 30 °C, the presence of surface cracks is found to increase the rutting depth by 35.77%, whereas this effect is mitigated at 45 °C. (3) The meso-mechanical mechanisms governing rutting deformation in SBDP are further elucidated under different temperature conditions. (4) Moreover, at elevated temperatures, the use of a steel plate with an elastic modulus of 206 MPa effectively inhibit rutting development. This study offers mesoscopic-level insights into the effects of temperature, SAIB conditions, steel plate stiffness, and surface cracking on the macroscopic rutting behavior of SBDP, thereby providing a theoretical foundation for the design and optimization of long-lasting SBDPs. Full article
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19 pages, 3726 KiB  
Article
Aging Behavior of Styrene–Butadiene Rubber (SBR)-Modified Asphalt Under the Coupled Effects of Intense UV Radiation and Large Temperature Differences
by Yanling Xu, Bo Tian, Hongzhou Zhu and Junxin Wang
Materials 2025, 18(11), 2527; https://doi.org/10.3390/ma18112527 - 27 May 2025
Viewed by 648
Abstract
Intense ultraviolet (UV) radiation is often accompanied by large temperature differences in high-altitude cold regions. Therefore, investigating the aging behavior of SBR asphalt under intense UV radiation and large temperature differences is crucial for prolonging the lifespan and maintenance of styrene–butadiene rubber (SBR)-modified [...] Read more.
Intense ultraviolet (UV) radiation is often accompanied by large temperature differences in high-altitude cold regions. Therefore, investigating the aging behavior of SBR asphalt under intense UV radiation and large temperature differences is crucial for prolonging the lifespan and maintenance of styrene–butadiene rubber (SBR)-modified asphalt pavements in high-altitude cold regions. This study investigated the aging process of SBR-modified asphalt by analyzing the chemical components, microstructures, and micromechanics of both base and SBR-modified asphalt under combined effects. Attenuated total reflection Fourier transform infrared spectroscopy (ATR-FTIR), gel permeation chromatography (GPC), and atomic force microscopy (AFM) were utilized to analyze this evolutionary process. The results indicated that the chemical components and microstructural properties of the SBR-modified asphalt underwent significant changes during the aging process under the combined effects of intense UV radiation and large temperature differences. The SBR-modified asphalt exhibited the same aging trend for both the chemical composition and microstructure of the matrix asphalt. However, its aging process in the SBR-modified asphalt was notably slower. This delay was primarily caused by the mesh structure of the SBR-modified asphalt, which created an initial buffer period during aging. Additionally, the degradation of SBR replenished the lost components in the asphalt colloid and inhibited the aging process. The research results indicated that the SBR-modified asphalt exhibited superior aging and cracking resistance with respect to the matrix asphalt. However, the critical cracking time for the surface cracks in the SBR-modified asphalt was earlier than that in the matrix asphalt under the combined effects. It was suggested to use the “modulus ratio” (defined as the Young’s modulus ratio of the surface asphalt layer to the underlying asphalt layer) to quantitatively assess the risk of surface cracking, with a higher modulus ratio indicating a greater risk of cracking or a higher degree of cracking. Full article
(This article belongs to the Section Construction and Building Materials)
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