Search Results (202)

This study investigates the residual stresses developed during the curing process of polymer fiber-reinforced composites and their influence on fracture behavior, particularly the initiation and propagation of interlaminar cracks. The main objective is to quantify how different curing histories, including incomplete cure, alter the spatial distribution of residual stresses and, in turn, affect the mode-I fracture response of carbon-fiber/epoxy laminates. A transient thermal–structural finite element framework incorporating an autocatalytic cure kinetics model was used to simulate the curing process and predict residual stress development in a unidirectional carbon-fiber/epoxy laminate with an edge crack, considering thermal, chemical, and geometric effects. The cure model was calibrated using isothermal differential scanning calorimetry data to determine the degree of cure under different thermal conditions. The key novelty of this work is the integration of a validated cure-kinetics-based curing simulation with fracture analysis, enabling direct correlation of thermal history and degree of cure with spatially varying residual stresses at the crack front and their effect on fracture toughness. Numerical load–displacement predictions were compared with double cantilever beam experimental results and showed good agreement for the curing profiles examined. The results demonstrate that residual stresses generated by different cure cycles, including hold conditions and incomplete curing, significantly influence fracture toughness. In particular, the incomplete-cure profile produced an approximately 40% reduction in toughness compared with profiles that achieved complete cure, highlighting the importance of cure history in determining final structural performance. Full article

Human engineering activity, such as cross-regional transportation construction, often disturbs the geological environment and triggers landslides. This study investigated a landslide induced by tunnel excavation in the northeastern region of the Qinghai–Tibet Plateau, exploring how a seemingly low-risk local small-scale landslide can trigger an engineering disaster. Based on field geological and geomorphological surveys, unmanned aerial vehicle (UAV) remote sensing photography, and SBAS-InSAR data analysis (time-series monitoring from 2021 to 2023), the spatiotemporal evolution patterns and causative mechanisms of landslide deformation were systematically elucidated. The results indicate the following: (1) The landslide evolved from initial multiple small local slides, gradually expanding and connecting to form a larger and deep-seated landslide. (2) SBAS-InSAR analysis revealed that the landslide deformation rate ranged from −38.13 to 12.01 mm/a, with a maximum cumulative deformation of 121.91 mm. Substantial deformation was concentrated in April–June 2021, June–August 2022, and April–July 2023. Spatially, the deformation intensity exhibited a pattern of middle section > front > rear, with greater deformation closer to the tunnel construction point. (3) The landslide deformation is primarily related to tunnel construction disturbance. The topography, geological structure, and frozen ground thawing exerted certain influences. The deformation mechanism is summarized as follows: Slope toe excavation initially triggers local sliding, leading to tension cracking at the rear edge. Subsequently, tunnel construction further promotes landslide expansion, resulting in the formation of a deep-seated landslide. This study showed that the landslide resulted from the combined effects of engineering activity and natural conditions. The results reveal that, under disturbances from inappropriate engineering activities, local small landslides may develop into major disasters. Therefore, the construction plan for the tunnel must be revised to mitigate such risks. Full article

Surface cracks in integral structures of aircraft pose a significant threat to structural integrity. This paper investigates the three-dimensional propagation behavior and crack-arrest characteristics of surface-initiated cracks in the web of an integral wing spar manufactured from 7050-T7451 aluminum alloy. A three-dimensional finite element model is developed in ANSYS 2024R2 to evaluate the stress intensity factors (SIFs) along the crack front under representative displacement-controlled loading conditions. This paper focuses on comparing the crack-arrest effectiveness of different tear strap configurations by varying their height-to-thickness (H/T) ratios while maintaining a constant mass. The results indicate that surface crack propagation in the spar web is dominated by Mode I (opening mode). Among the investigated designs (H/T = 0.5, 2.0, and 8.0), the configuration with the smallest ratio (H/T = 0.5) exhibits the most effective crack-arrest capability, yielding the lowest crack-driving force as the crack approaches the strap. Furthermore, fatigue life estimates based on Paris’ law illustrate the dependence of remaining service life on the evaluated stress intensity factor evolution. These findings provide a comparative basis for the damage-tolerant design of integral metallic aircraft structures, suggesting that selecting appropriate geometric proportions for crack-arrest features can enhance resistance to surface crack propagation. Full article

Epichloë sinensis engages in mutualistic symbiosis with Festuca sinensis on the Qinghai–Tibet Plateau. The influence of variation within the Epichloë genus on morphology in this context is poorly understood, as is the influence of environmental factors (e.g., temperature, precipitation, and altitude). Accordingly, a total of 122 fungal endophyte strains were isolated from 270 F. sinensis seeds collected from different locations on the Qinghai–Tibet Plateau, and their morphological characteristics were observed. The colonies were white on the front, dark brown in the center on the back, and light brown or yellow around the PDA medium, exhibiting typical characteristics of E. sinensis. Morphological diversity was categorized into (1) colony features (six types based on texture, shape, and cracks), (2) growth rates (51 strains that produce spores: 0.23–0.78 mm/d; 71 strains that do not produce spores: 0.11–0.93 mm/d), and (3) hyphal width (51 strains that produce spores: 0.60–2.57 μm; 71 strains that do not produce spores: 0.95–2.10 μm). Correlation analyses revealed that temperature and altitude had significant effects on these traits. Phylogenetic relationships showed that 17 strains probably were E. sinensis, and only 4 strains probably were the endophyte E. poae. One strain was haploid and may have originated from E. festucae. All 22 tested strains lacked genes associated with toxic alkaloid biosynthesis (ergot alkaloid) but harbored regulatory genes for the insect-resistant alkaloid peramine, demonstrating potential for use in developing new germplasm in Festuca species. Full article

Aiming to solve the persistent problem of edge cracking in magnesium alloy cast-rolling, this numerical simulation study introduces an innovative magnetic field-assisted approach. Utilizing Lorentz force, the process dynamically transforms the solidification front morphology from an arc-shaped (“Ɔ”) to a linear (“1”) configuration. Simulation results reveal that, while magnetic field-induced thermal effects minimally impact the solidification front, the Lorentz force fundamentally alters the flow field dynamics. This modification yields a more uniform temperature distribution and reduces velocity gradients between the symmetric center and edge regions, thereby promoting the transition to a linear solidification front essential for synchronous solidification and deformation across the entire plate width. Furthermore, variations in magnetic field intensity and frequency critically influence vortex flow position and density within the cast-rolling zone. The optimization goal was to maximize the angle α between the side surface and solidification front, which characterizes the linearity of the front. With optimized parameters of 0.49 T magnetic field intensity and 8 Hz frequency, angle α reaches 65°. This marks a 62.5% increase compared to the conventional (non-magnetic) cast-rolling scenario and achieves a near-linear (“1”) solidification profile. Full article

A detailed understanding of interface degradation in humid environments is essential for improving the reliability of adhesive bonding technologies. Water absorption within the adhesive layer significantly affects joint strength, a factor considered to be long-term degradation. However, even if water does not approach the interface from the inside due to absorption, it can reach the interface from the outside through the crack tip and instantaneously affect the fracture behavior of the interface, highlighting the need to investigate short-term degradation mechanisms. In this study, the effect of water at the aluminum/epoxy resin interface on crack propagation was quantitatively evaluated by measuring the mode I energy release rate through double cantilever beam (DCB) tests. By changing the surface condition of the adherend, interfacial and cohesive failures were achieved, and DCB tests were conducted in air and underwater conditions to compare the effect of water on the fracture energy. Results showed that the interfacial fracture energy decreased by more than 50% when the crack propagated in water, but no significant reduction was observed in the cohesive fracture energy. The decrease in interfacial fracture energy in the presence of water indicates the immediate disruption of chemical bonding. Full article

Dicing is an important process in the packaging segment of the semiconductor manufacturing process, and due to the high hardness and brittleness of 4H-SiC wafers, they are prone to crack propagation and severe chipping during the dicing process. To reduce chipping defects, this study investigates the effects of key process parameters on the chipping behavior of 4H-SiC wafers, as well as the associated chipping formation and material removal mechanisms during dicing. Firstly, a spindle current measurement scheme was designed to indirectly reflect changes in grinding force during the cutting process, and the change in the cutting process in a single pass was analyzed. Secondly, experiments controlling single-factor variables were designed to explore the influence of laws of process parameters, including depth of cut, spindle speed, feed speed, and the dicing blade parameter, abrasive grain size, on the quality of chipping, and the optimal process parameters were obtained. Thirdly, the morphology of the 4H-SiC cutting contact arc area, front–back chipping, and sidewalls was analyzed in order to investigate the chipping formation and material removal mechanism. This study contributes to a fundamental understanding of material removal mechanisms during the cutting of 4H-SiC wafers and other advanced semiconductor materials and provides guidance for optimizing cutting process parameters. Full article

In order to achieve the goal of carbon neutrality, the installed capacity of photovoltaic (PV) modules has been increasing rapidly. In particular, single-glass PV modules are widely deployed in both utility-scale and distributed PV power generation systems. However, single-glass modules are highly susceptible to internal faults (e.g., direct current arc faults and hotspot faults) and external fire sources (e.g., wildland fires and rooftop fires), which may lead to simultaneous burning of the modules and adjacent combustibles, thereby promoting large-scale fire spread and causing severe economic losses. In this study, a dedicated experimental platform was developed to systematically investigate the fire behavior of single-glass PV modules under exposure to a pool fire. Systematic fire experiments were conducted to investigate the influence of module inclination angle and tempered glass integrity on the burning process, molten dripping flame behavior, and temperature-rise characteristics of single-glass PV modules. The results show that the integrity of the front glass has a pronounced effect on the burning behavior. At the same inclination angle, cracked modules exhibit significantly faster fire growth and higher temperature-rise rates than intact modules, while also being more susceptible to rapid burn-through by the external fire, accompanied by the generation of numerous molten dripping flames. In addition, the module inclination angle has a significant influence on the fire behavior of PV modules. As the inclination angle increases, the fire development rate, temperature-rise rate, and average burning duration of dripping flames all display a non-monotonic trend of first increasing and then decreasing, reaching their maxima at an inclination angle of 15°. These findings provide a theoretical basis for the fire protection design and fire risk assessment of PV power generation systems and are of practical significance for enhancing their operational safety. Full article

The impact of a quarter-circle corner crack on an adjacent parallel semi-elliptical surface crack (SESC) located in a semi-infinite solid subjected to in-plane bending is studied using a 3-D finite element analysis. The stress intensity factor (SIF) distributions along the front of the SESC are evaluated to determine said impact. The SESC’s semi-major axis ranged from a₁ = 10 mm to 30 mm with ellipticities of b₁/a₁ varying from 0.1 to 1.0 for a constant quarter-circle corner crack length of a₂ = 15 mm. Furthermore, several crack configurations are considered where the normalized vertical and horizontal gaps between the two cracks are taken to be H/a₂ = 0.4 and 1.2 and S/a₂ = −0.5 and 1.0, respectively. The results show that the effect of the quarter-circle corner crack on the SESC can be considerable both in amplifying and in attenuating the SIFs along the semi-elliptical surface crack front. Moreover, these opposite effects can occur simultaneously, but in different sections of the SESC’s crack front. The magnitude and pattern of these effects depend on the length and ellipticity of the SESC. It is further concluded that when considering the fitness-for-service of a critical real mechanical component, a complete 3-D analysis is needed to provide a reliable solution for such crack configurations. Full article

Adhesive fracture in layered structures is governed by subsurface crack evolution that cannot be accessed using surface-based diagnostics. Methods such as digital image correlation and optical spectroscopy measure surface deformation but implicitly assume a straight and uniform crack front, an assumption that becomes invalid for interfacial fracture with wide crack openings and asymmetric propagation. In this work, terahertz time-domain spectroscopy (THz-TDS) is combined with double-cantilever beam testing to directly map subsurface crack-front geometry in opaque adhesive joints. A strontium titanate-doped epoxy is used to enhance dielectric contrast. Multilayer refractive index extraction, pulse deconvolution, and diffusion-based image enhancement are employed to separate overlapping terahertz echoes and reconstruct two-dimensional delay maps of interfacial separation. The measured crack geometry is coupled with load–displacement data and augmented beam theory to compute spatially averaged stresses and energy release rates. The measurements resolve crack openings down to approximately 100 μm and reveal pronounced width-wise non-uniform crack advance and crack-front curvature during stable growth. These observations demonstrate that surface-based crack-length measurements can either underpredict or overpredict fracture toughness depending on the measurement location. Fracture toughness values derived from width-averaged subsurface crack fronts agree with J-integral estimates obtained from surface digital image correlation. Signal-to-noise limitations near the crack tip define the primary resolution limit. The results establish THz-TDS as a quantitative tool for subsurface fracture mechanics and provide a framework for physically representative toughness measurements in layered and bonded structures. Full article

Tightness of homogeneous embankment dams is often ensured by means of upstream water barriers, such as bituminous concrete facings, concrete slabs, shotcrete membranes, metallic sheets, geomembranes, and cement blankets. The stability analysis of these dams, especially in areas with high seismicity, must include the hydraulic and mechanical effects resulting from an extensive, sudden cracking of the impervious facing. To this purpose, in this paper, simple, original analytical solutions are proposed to estimate the position of the exit point on the downstream slope of the dam, the maximum height of the saturation front at the downstream face, and the time required for the saturation front to reach the downstream face. These variables generally depend on several factors, such as the geometry of the dam, homogeneity or heterogeneity, the permeability coefficient of the dam body materials, and resistance laws to describe the seepage flow. The high number of these factors requires the development of advanced 2D/3D FEM analyses, often computationally heavy and complex to implement. Although approximate, the proposed solutions may however allow us to define the role of the various factors and their interaction, to quickly deduce the main, preliminary design indications. Full article

The accurate prediction of crack initiation and propagation is essential for assessing the structural integrity of mechanically joined components and other complex assemblies. To overcome the limitations of existing finite element tools, a modular Python framework has been developed to automate three-dimensional crack growth simulations. The program combines geometric reconstruction, adaptive remeshing, and the numerical evaluation of fracture mechanics parameters within a single, fully automated workflow. The framework builds on open-source components and remains solver-independent, enabling straightforward integration with commercial or research finite element codes. A dedicated sequence of modules performs all required steps, from mesh separation and crack insertion to local submodeling, stress and displacement mapping, and iterative crack-front update, without manual interaction. The methodology was verified using a mini-compact tension (Mini-CT) specimen as a benchmark case. The numerical results demonstrate the accurate reproduction of stress intensity factors and energy release rates while achieving high computational efficiency through localized refinement. The developed approach provides a robust basis for crack growth simulations of geometrically complex or residual stress-affected structures. Its high degree of automation and flexibility makes it particularly suited for analyzing cracks in clinched and riveted joints, supporting the predictive design and durability assessment of joined lightweight structures. Full article

Carbon-fibre reinforced polymer (CFRP) laminates are susceptible to both static and fatigue-driven delamination. Predicting this type of failure in curved composite structures, often referred to as delamination by unfolding, remains a critical challenge. This work presents the development of a Virtual Crack Closure Technique (VCCT)-based computational method for simulating fatigue-driven delamination propagation under non-constant mixed-mode conditions. The fatigue delamination growth model follows a phenomenological approach based on a Paris–Erdogan-based power-law relationship, where the delamination propagation rate depends on the strain energy release rate. This methodology has been implemented as a user-defined subroutine, UMIXMODEFATIGUE, for Abaqus, integrating the effects of load ratio and mode mixity conditions while leveraging the mode separation provided by VCCT. The proposed approach is validated against an experimental case involving a four-point bending test applied to an L-shaped CFRP curved beam specimen with a unidirectional layup. Unlike the existing standard configuration, the proposed test campaign introduces a non-adhesive Teflon foil insert at the bend, placed within the midplane layers to act as a delamination initiator, representing a manufacturing defect. In addition to the testing machine, digital image correlation (DIC) is used to monitor delamination length. The simulation method developed accurately predicts fatigue delamination propagation under varying mode mixity at the delamination front. By improving delamination modelling in composites, this approach supports timely maintenance and helps prevent fatigue failures. Additionally, it deepens the understanding of how the mode mixity influences the delamination propagation process. Full article

Dental composites are commonly used for the restoration of hard tooth tissues, but their low fracture toughness may limit their lifespan. In this study, the effect of liquid rubber modification on the mechanical properties and fracture mechanisms of two types of dental composites, flow and classic, was evaluated. The study used experimental composites containing a mixture of dimethacrylate resins: BisGMA (20% by weight), BisEMA (30% by weight), UDMA (30% by weight), and TEGDMA (20% by weight). Composites were reinforced with Al-Ba-B-Si glass, Ba-Al-B-F-Si glass with particle sizes of 0.7 and 2 μm respectively, as well as pyrogenic silica (20 nm). The inorganic phase was introduced in an amount of 50% vol. for flow material and 80% vol. for classic composite. As a modifier, Hypro 2000X168LC VTB liquid rubber (Huntsman International LLC, USA) was used in an amount of 5% by weight relative to the matrix. The flexural strength, Young’s modulus, and fracture toughness were evaluated. Numerical FEM analysis allowed for the evaluation of stress distribution in the filling area. The results confirmed that the modification of composites with liquid rubber contributes to an increase in fracture toughness. For the flow-type material, the fracture toughness increased from 1.04 to 1.13 MPa·m^1/2. At the same time, a decrease in flexural strength from 71.90 MPa to 61.48 MPa and in Young’s modulus from 2.98 GPa to 2.53 GPa. In the case of the classical composite, the modification with liquid rubber also improved the resistance to fracture, increasing it from 1.97 to 2.18 MPa·m^1/2 while the flexural strength decreased from 102.30 MPa to 90.96 MPa, and the modulus dropped from 7.33 GPa to 6.16 GPa. FEA analysis confirmed that modified composites exhibit a more favorable stress distribution with lower tensile stress levels (approximately 20 MPa in contrast to 25 MPa for the classic composite). Mechanisms of fracture and strengthening were also identified. The main fracture mechanism was intermolecular cracking with crack deflections. Modification with liquid rubber resulted in the formation of elastic bridges and plastic shear zones at the front of the crack. Full article

For the purpose of Fitness-For-Service analysis, the effect of a semi-elliptical surface crack on a parallel quarter-circle corner crack in a semi-infinite solid subjected to pure bending is studied using 3D finite element analyses. While keeping the geometry of the quarter-circle corner crack constant, the SIF distributions along its front are studied for various geometrical configurations of the semi-elliptical surface crack and several crack layouts. The problem is solved for a wide range of parameters, e.g., the ellipticity of the semi-elliptical b₁/a₁ = 0.1~1; the relative crack size of the two parallel cracks a₁/a₂ = 1/3~2; the normalized vertical and horizontal gaps between the two cracks, H/a₂ = 0.4 and 1.2, and S/a₂ = −0.5 and 1, respectively. The results indicate that the semi-elliptical surface crack might have a considerable effect on the SIF distribution along the quarter-circle corner crack both in amplifying and reducing the SIF. These effects are highly dependent on the semi-elliptical surface crack geometry and the cracks’ configuration. It is further concluded that it is necessary to perform a full 3D analysis, similar to the present one, in order to quantify the “real” effect of neighbouring cracks, in view of the existing inadequate fitness for service criteria. Full article