Search Results (131)

The aim of the study was to develop a suitable pre-treatment (and more specifically, the etching operation) of 3D-printed PET and PETG samples with different filling densities of the inner layers for subsequent electroless metallization. The influence of temperature, etching time, and sodium hydroxide concentration in the etching solution on the deposition rate, adhesion, and composition of Ni-P coatings was determined. The studies show that a high temperature and concentration of the etching solution do not improve the properties of the coating. The etching not only plays an important role in improving adhesion but also affects the composition and thickness of the nickel layer. It was also established how the degree of filling densities of the inner layers affects the uniformity, penetration depth, and thickness of electrolessly deposited Cu and Ni-P coatings on 3D PETG samples. Full article

Reducing atmospheric carbon dioxide is a critical global priority. This study investigates the influence of Cu-Ni nanoalloy loading on the CO₂ electroreduction efficiency in the context of mesoporous carbon supports. Current methods struggle when it comes to catalyst efficiency, selectivity, and longevity. By synthesizing copper–nickel nanoparticles through chemical reduction and depositing them on porous carbon, this research aimed to optimize catalyst loading and understand the structure–activity relationships. Catalyst performance was evaluated using chronoamperometry and linear sweep voltammetry (LSV). The results showed that 12 wt% catalyst loading achieved optimal CO₂ reduction, outperforming its 36 wt% counterpart by balancing the catalyst quantity. This study reveals that 12 wt% Cu-Ni loading provides a higher CO₂ reduction current density and greater long-term stability than 36 wt% loading, owing to better nanoparticle dispersion and reduced aggregation. Unlike previous Cu-Ni/mesoporous carbon studies, this work uniquely compares different loadings to directly correlate the structure, electrochemical performance, and catalyst durability. Full article

Thin films of manganese–nickel–cobalt oxide with graphene (G@MNCO) were deposited on copper foam using electrochemical deposition. NiCo₂O₄ is the main phase in these films. As the proportion of graphene in the precursor solution increases, the oxygen vacancies in the samples also increase. The microstructure of these samples evolves into hierarchical vertical flake structures. Cyclic voltammetry measurements conducted within the potential range of 0–1.2 V reveal that the electrode with the highest graphene content achieves the highest specific capacitance, approximately 475 F/g. Furthermore, it exhibits excellent cycling durability, maintaining 95.0% of its initial capacitance after 10,000 cycles. The superior electrochemical performance of the graphene-enhanced, manganese-doped nickel–cobalt oxide electrode is attributed to the synergistic contributions of the hierarchical G@MNCO structure, the three-dimensional Cu foam current collector, and the binder-free fabrication process. These features promote quicker electrolyte ion diffusion into the electrode material and ensure robust adhesion of the active materials to the current collector. Full article

As an innovative plant protection method in precision agriculture, electrostatic spray technology can increase the droplet coverage area by over 30% coMpared to conventional spraying. This technology not only achieves higher droplet deposition density and coverage but also enables water and pesticide savings while reducing environmental pollution. This study, combining theoretical analysis with experimental validation, reveals the critical role of electrode material selection in induction-based electrostatic spray systems. Theoretical analysis indicates that the Fermi level and work function of electrode materials fundamentally determine charge transfer efficiency, while corrosion resistance emerges as a key parameter affecting system durability. To elucidate the effects of different electrode materials on droplet charging, a coMparative study was conducted on nickel, copper, and brass electrodes in both pristine and moderately corroded states based on the corrosion classification standard, using a targeted mesh-based charge-to-mass measurement device. The results demonstrated that the nickel electrode achieved a peak charge-to-mass ratio of 1.92 mC/kg at 10 kV, which was 8.5% and 11.6% higher than copper (1.77 mC/kg) and brass (1.72 mC/kg), respectively. After corrosion, nickel exhibited the smallest reduction in the charge-to-mass ratio (19.2%), significantly outperforming copper (40.2%) and brass (21.6%). Droplet size analysis using a Malvern Panalytical Spraytec spray particle analyzer (measurement range: 0.1–2000 µm) further confirmed the atomization advantages of nickel electrodes. The volume median diameter (Dv50) of droplets produced by nickel was 4.2–8 μm and 6.8–12.3 um smaller than those from copper and brass electrodes, respectively. After corrosion, nickel showed a smaller increase in droplet size spectrum inhomogeneity (24.5%), which was lower than copper (30.4%) and brass (25.8%), indicating superior droplet uniformity. By establishing a multi-factor predictive model for spray droplet size after electrode corrosion, this study quantifies the correlation between electrode characteristics and spray performance metrics. It provides a theoretical basis for designing weather-resistant electrostatic spray systems suitable for agricultural pesticide application scenarios involving prolonged exposure to corrosive chemicals. This work offers significant technical support for sustainable crop protection strategies. Full article

Femtosecond laser micromachining was utilized to build up a micro-through-hole array into a sacrificial film, which was coated onto a copper specimen. This micro-through hole was shaped in the paraboloidal profile, with its micro-dimple on the interface between the copper substrate and the film. This profile was simply in correspondence with the laser energy profile. The array was used as a nucleation and growth site for nickel cluster deposition during wet plating. The micro-pillared unit cells nucleated at the micro-dimple and grew on the inside of the micro-through hole. After removing the sacrificial film, cleansing, and polishing, the nickel micro-pillar array was obtained, standing on the copper substrate. These unit cells and their alignments were measured through scanning electron microscopy and laser microscopy. Thermographic microscopy with FT-IR was utilized to measure the IR emittance as a function of wavelength. The focused areas were varied by controlling the aperture to analyze the effects of arrayed microtextures on the IR emittance. Full article

This work deals with the effects of a non-electrochemically deposited copper- or nickel–phosphorus-based coating on the resulting resistance of traditional X42 grade pipeline steel against hydrogen embrittlement (HE). The susceptibility to HE was determined by the evaluation of the hydrogen embrittlement index (HEI) from the results of conventional room-temperature tensile tests using cylindrical tensile specimens. Altogether, three individual material systems were studied, namely uncoated steel (X42) and two coated steels, specifically with either a copper-based coating (X42_Cu) or a nickel–phosphorus-based coating (X42_Ni-P). The HEI values were calculated as relative changes in individual mechanical properties corresponding to the non-hydrogenated and electrochemically hydrogen-precharged tensile test conditions. Both applied coatings considerably improved the hydrogen embrittlement resistance of the investigated steel in terms of decreasing the HEI values related to the changes in the yield stress, ultimate tensile strength, and reduction of area. In contrast, the hydrogenation of both coated systems had detrimental effects on the value of total elongation, which resulted in an increase in the corresponding HEI value. This behavior was likely related to the earlier onset of necking during tensile straining due to strain localizations induced by the coatings’ surface imperfections. The findings from fractographic observations indicated that both studied coatings acted like protective barriers against hydrogen permeation. However, the surface quality in terms of pores and other superficial defects in the considered coatings remains a challenging issue. Full article

CuCrZr/GH4169 multi-material structures combine the high thermal conductivity of copper alloys with the high strength of nickel-based superalloys, making them suitable for aerospace components that require efficient heat dissipation and high strength. However, additive manufacturing of such dissimilar metals faces challenges, with each laser powder bed fusion (LPBF) and laser directed energy deposition (LDED) process having its limitations. This study employed an LPBF-LDED integrated additive manufacturing (LLIAM) approach to fabricate CuCrZr/GH4169 components. CuCrZr segments were first produced by LPBF, followed by LDED deposition of GH4169 layers using optimized laser parameters. The microstructure, composition, and mechanical properties of the fabricated components were analyzed. Results show a sound metallurgical bond at the CuCrZr/GH4169 interface with minimal porosity and cracks (typical defects at the interface), achieved by exceeding a threshold laser energy density. Elemental interdiffusion forms a 100–200 μm transition zone, with a smooth hardness gradient (97 HV0.2 to 240 HV0.2). Optimized specimens exhibit tensile failure in the CuCrZr region (234 MPa), confirming robust interfacial bonding. These findings demonstrate LLIAM’s feasibility for CuCrZr/GH4169 and underscore the importance of balancing thermal conductivity and mechanical strength in multi-material components. These findings provide guidance for manufacturing aerospace components with both high thermal conductivity and high strength. Full article

Single-junction perovskite solar cells (PSCs) have been one of the most promising photovoltaic technologies owing to their high-power conversion efficiencies (PCEs) of ~27% and the low-cost fabrication processes involved, which pay off significantly given their distinct structural characteristics. Recently, inorganic hole-transport materials (HTMs) such as nickel oxide (NiO_x) have been developed and received considerable attention for use in OPVs due to their excellent thermal stability, low-cost materials, and compatibility with scalable deposition methods. Here, we summarize the recent progress on inorganic HTMs for PSCs, which can be divided into three categories: NiO_x, copper-based compounds, and emerging new alternatives. The deposition method (sputtering, atomic layer deposition, or a solution-based technique) is one of the most important factors affecting the performance and stability of PSCs. Finally, we review interfacial engineering strategies, such as surface modifications and doping, which can enhance charge transport and extend a device’s lifetime. We also balance the benefits of inorganic HTMs against the key challenges in advancing to commercialization, namely interior defects and environmental degradation. In this review, we summarize the recent progress and challenges toward developing cost-efficient and stable PSCs with inorganic HTMs and provide insights into the future development of these materials. Full article

The historical industrial waste deposit Gater was used to dispose of different metallurgy wastes from lead and zinc production. The metallurgical waste deposit was situated in the open space, between the tailing waste deposit Žitkovac and river Ibar flow. Large amounts of lead-containing wastes are produced in the non-ferrous metallurgical industry, such as lead ash and lead slag generated in Pb smelting, lead anode slime, and lead sludge produced in the raw lead refining process. In addition to the lead concentration, numerous valuable components are found in the lead refinery waste from the group of Critical Raw Materials, such as antimony, arsenic, bismuth, copper, nickel, magnesium, scandium, as well as Rare-Earth Elements. Samples with eight characteristic points were taken to obtain relevant data indicating a possible recycling method. The chemical composition analysis was conducted using ICP; the scanning was completed using SEM-EDS. The mineralogical composition was determined by using XRD. The chemical analysis showed a wide range of valuable metal concentrations, from Ag (in the range from 14.2 to 214.6, with an average 86.25 mg/kg) to heavy metals such as Cu (in the range from 282.7 to 28,298, with an average 10,683.7 mg/kg or 1.0683% that corresponds to some active mines), Ni and Zn (in the range from 1.259 to 69,853.4, with an average 14,304.81 mg/kg), Sc (in the range from 2.4 to 75.3, with an average 33.61 mg/kg), Pb (in the range from 862.6 to 154,027.5, with an average 45,046 mg/kg), Sb (in the range from 51.7 to 18,514.7, with an average 2267.8 mg/kg), Ca (in the range from 167.5 to 63,963, with an average 19,880 mg/kg), Mg (in the range from 668.3 to 76,824.5, with an average 31,670 mg/kg), and As (in the range from 62.9 to 24,328.1, with an average 5829.53 mg/kg). The mineralogy analysis shows that all metals are in the form of oxides, but in the case of As and Fe, SEM-EDS shows some portion of elemental lead, pyrite, and silica-magnesium-calcium oxides as slag and tailing waste residues. The proposed recovery process should start with leaching, and further investigation should decide on the type of leaching procedure and agents, considering the waste’s heterogeneous nature and acidity and toxicity. Full article

Magmatic nickel–copper–platinum group element (PGE) deposits hosted in mafic–ultramafic intrusions within volcanic arc systems are highly attractive targets for mineral exploration, yet their genesis remains poorly understood. This study investigates metagabbroic intrusions in the Paleoproterozoic Lynn Lake greenstone belt of the Trans-Hudson Orogen to identify the key factors, in the original gabbros, that control the formation of magmatic Ni-Cu-PGE deposits in volcanic arc systems. By examining the field relationships, geochemical and sulfur and oxygen stable isotope compositions, mineralogy, and structural fabrics, this study aims to explain why some intrusions host mineralization (e.g., Lynn Lake and Fraser Lake intrusions), whereas others remain barren (e.g., Ralph Lake, Cartwright Lake, and Snake Lake intrusions). Although both the fertile and barren gabbroic, likewise original, intrusions exhibit metaluminous, tholeiitic to calc-alkaline affinity with volcanic arc geochemical signatures, they differ significantly in shape, ranging from vertical and tube-like to tabular forms, reflecting distinct geological settings and magma dynamics. The gabbroic rocks of fertile intrusions exhibit erratic trace element profiles, lower (Nb/Th)_N and higher (Cu/Zr)_N ratios, as well as a larger range of δ³⁴S values than those in barren intrusions. Key factors influencing Ni-Cu-PGE mineralization include the degree of partial melting of the mantle, early sulfide segregation, and crustal contamination, particularly from volcanogenic massive sulfide deposits. These processes likely triggered sulfide saturation in the mafic magmas. Geochemical proxies, such as PGE concentrations and sulfur and oxygen stable isotopes, provide critical insights into these controlling factors. The results of this study enhance our understanding of the metallogenic processes responsible for the formation of magmatic Ni-Cu-PGE deposits in the gabbroic intrusions emplaced in an extensional setting due to slab rollback, during the geological evolution of the Lynn Lake greenstone belt, offering valuable guidance for mineral exploration efforts. Full article

In general, graphene is known to be thermally stable. In this study, we analyzed the Raman spectra of graphene prepared on copper (Cu) and nickel (Ni) by chemical vapor deposition (CVD) as well as monolayer and multilayer graphene transferred onto SiO₂ under vacuum heating. We observed a shift in the position of the graphene G peak due to temperature changes for all substrates. For graphene on insulating substrates, the peak position returned to its original position after heating when the substrate returned to room temperature, indicating the thermal and chemical stability of graphene. In contrast, the Raman spectra of graphene on Cu and Ni, which have different carbon solubilities, showed significant shifts and broadening of the G peak as the temperature increased. We also utilized optical microscopy to observe morphological changes during heating, which complemented the Raman spectroscopy analysis. The optical microscopy images obtained in the previous study revealed morphological changes on the graphene surface that correlate with the shifts observed in the Raman spectra, especially in graphene on metal substrates. These combined findings from Raman spectroscopy and optical microscopy could provide insights for optimizing graphene growth processes. In addition, knowledge of the thermal behavior of graphene on insulating substrates could be useful for device construction. Full article

This study employed an in-situ displacement technique to eliminate the oxide layer present on the surface of micron aluminum (μAl). Utilizing the exposed metallic aluminum, we facilitated the displacement of copper and nickel nanoparticles. These nanoparticles, approximately 90 nanometers in size, were densely adhered to the surface of the μAl particles. The elemental composition and structural characteristics of the composite particles were meticulously analyzed using Scanning Electron Microscopy (SEM), X-Ray Diffraction (XRD), Energy Dispersive Spectroscopy (EDS), Vibrating Sample Magnetometry (VSM), and X-Ray Photoelectron Spectroscopy (XPS). Subsequently, thermal analysis and combustion performance assessments were conducted to elucidate the catalytic effects of the composite particles ([nCu+nNi]/μAl) on the thermal decomposition and combustion efficiency of ammonium perchlorate (AP). The results elucidate that the nanoparticles immobilized on the surface of μAl are unequivocally metallic copper (nCu) and metallic nickel (nNi). Following the application of nCu and nNi, the oxidation reaction of μAl accelerated by nearly 400 °C; furthermore, the incorporation of [nCu+nNi]/μAl raised the thermal decomposition peak temperature of AP by approximately 130 °C. Notably, the thermal decomposition activation energy of raw AP reached as high as 241.7 kJ/mol; however, upon doping with [nCu+nNi]/μAl, this activation energy significantly diminished to 161.4 kJ/mol. The findings of the combustion experiments revealed that both the raw AP and the AP modified solely with μAl were impervious to ignition via the hot wire method. In contrast, the AP doped with [nCu+nNi]/μAl demonstrated pronounced combustion characteristics, achieving an impressive peak flame temperature of 1851 °C. These results substantiate that the nCu and nNi, when deposited on the surface of μAl, not only facilitate the oxidation and combustion of μAl but also significantly enhance the thermal decomposition and combustion dynamics of ammonium perchlorate. Consequently, the [nCu+nNi]/μAl composite shows considerable promise for application in high-burn-rate hydroxyl-terminated polybutadiene (HTPB) propellants. Full article

Here, we report the characterization of two Cupriavidus strains, NOV2-1 and OV2-1, isolated from an iron-oxide deposit in an underground tunnel of the Naica mine in Mexico. This unique biotope, characterized by its high temperature (≈50 °C) and the presence of heavy metals, is no longer available for sampling at this time. The genomes of NOV2-1 and OV2-1 comprised two replicons: a chromosome of 3.58 and 3.53 Mb, respectively, and a chromid of 2.1 Mb in both strains. No plasmids were found. The average nucleotide identity and the core genome phylogeny showed that NOV2-1 and OV2-1 belonged to the Cupriavidus gilardii species. NOV2-1 and OV2-1 grew up to 48 °C, with an optimal temperature of 42 °C. Discrete differences were observed between C. gilardii CCUG38401^T, NOV2-1, and OV2-1 in the biochemical tests. NOV2-1 and OV2-1 presented resistance to zinc, lead, copper, cadmium, nickel, and cobalt. Several complete and incomplete gene clusters related to the resistance to these heavy metals (ars, czc, cop 1, sil-cop 2, cup, mmf, and mer) were detected in the genome of these strains. Although further studies are needed to determine the origin and role of the detected gene clusters, it is suggested that the czc system may have been mobilized by horizontal gene transfer. This study expands the extreme biotopes where Cupriavidus strains can be retrieved. Full article

This study examines the diffusion behavior, thermal stability, and mechanical properties of the bimetallic interface between additively manufactured copper alloy GRCop-42 and nickel alloy 625 (UNS N06625) following elevated temperature exposure at service-relevant conditions for high-temperature superalloys. The copper alloy was additively manufactured using laser powder bed fusion. The nickel alloy was subsequently deposited directly onto the copper alloy using powder-based directed energy deposition. The samples were held at a temperature of 816 °C (1500° F) for varying exposure times between 50 and 500 h. Significant material loss (averaging ~430$\mathsf{\mu }\mathrm{m}$ at 50 h and ~1830 $\mathsf{\mu }\mathrm{m}$ at 500 h) due to oxidation was noted in the copper alloy. The bondline interface was examined using optical microscopy as well as electron microprobe analysis. Composition maps from the electron microprobe showed the formation of oxides in the copper alloy and Laves phase in the nickel alloy at thermal exposure times of 200 h or more. By analyzing diffusion across the bondline, this study demonstrates the ability of machine learning-based diffusion models to predict diffusion coefficients of copper into alloy 625 ($2.38\times {10}^{-12}\mathrm{c}{\mathrm{m}}^2/\mathrm{s}$) and of nickel into GRCop-42 ($1.90\times {10}^{-12}\mathrm{c}{\mathrm{m}}^2/\mathrm{s}$) and the ability of commercially available diffusion code (Pandat) to provide reasonably accurate diffusion profiles for this system. Tensile and fatigue tests were performed in the as-built and 200 h thermal exposure conditions. The thermally exposed samples exhibited an average 18.6% reduction in yield strength compared to the as-built samples. Full article

The relevance of the study is related to the need to join dissimilar copper and nickel alloys by laser direct energy and material deposition (LDED). The purpose of research is studying the distribution of elements, structure, and properties of contact zone of nickel-based super alloy and CuCr1 bronze obtained by direct energy and material deposition with preliminary formation of relief of contact surface. For the purposes of research, samples were made from UNS C18200 copper alloy CuCr1 without relief, with a relief of 0.5 mm depth, and with a relief of 1 mm depth. The Ni₅₀Cr₃₃W_4.5Mo_2.8TiAlNb (EP648) alloy powder was deposited onto the bronze samples with a micro-relief. The deposition was produced by direct injection of energy and material. The influence of interphase interaction of CuCr-chromium carbide system on the possibility of initiation of a crack in the area of carbide secretions is not significant and does not exceed 3.1% according to CIC criterion from the background level for CuCr1 (CIC = 1.54% for CuCr1-Al₄C₃ interface and CIC = 3.1% for CuCr1-Cr₂₃C₆ interface). An X-ray analysis revealed the presence of tensile residual macro-stresses, arising from differences in thermal expansion coefficients in the CuCr1-EP648 interface area, which may be the main cause of crack formation. Cracks are generated and run along the grain boundaries, on which traces of excretion are visible. The contact surface in the CuCr1-EP648 interface area has no visible defects, which indicates the good adhesion of materials when applying an initial layer of EP648 by LDED. The presence of a 0.5-mm micro-relief on CuCr1 has a positive effect on the strength of the connection, as it increases the surface area of the contact CuCr1-EP648 and therefore reduces the contact stress of the breakout. Full article