Search Results (139)

This study numerically investigates the growth and dynamics of a single vapor bubble in a rectangular microchannel under subcooled and saturated inlet conditions using the phase-field method coupled with the Lee phase-change model. Results demonstrate that subcooled flow induces early bubble nucleation, pronounced lateral expansion along the heated wall, and prolonged bubble-wall contact due to stronger condensation at the interface and thinner microlayer formation. Enhanced recirculating vortices and steeper thermal gradients promote vigorous evaporation and increased local heat flux, resulting in faster downstream bubble propagation driven by significant axial pressure gradients. Analysis of temperature gradient and heat flux profiles confirms that subcooled conditions produce higher wall heat flux and more frequent peaks in evaporative flux compared to the saturated case, indicating intensified phase-change activity and thermal transport. Conversely, saturated conditions produce more spherical bubbles with dominant vertical growth, weaker condensation, and symmetrical thermal and pressure fields, leading to slower growth and delayed detachment near the nucleation site. These findings highlight the critical influence of inlet subcooling on bubble morphology, flow structures, heat transfer, and pressure distribution, underscoring the thermal management advantages of subcooled boiling in microchannel applications. Full article

This study introduces nitrogen- and silicon-containing carbon quantum dots (N,Si-CQDs), synthesized hydrothermally from the sustainable bioresource stinging nettle (Urtica dioica L.), as chemically active supports for Pt, Pd, and Pt₃Pd₁ electrocatalysts. The N,Si-CQDs were characterized by a high concentration of N/O surface functionalities and the presence of biogenic Si. A significant finding is that, with this support, biogenic Si acts as a nucleation template: Pd forms in situ as orthorhombic Pd₉Si₂ nanorods alongside spherical particles, whereas Pt predominantly develops as cubic/quasi-cubic crystals. This templating process promotes faceted (cubic) Pt₃Pd₁ alloy nanoparticles with robust interfacial contact with the support and a log-normal size distribution (14.2 ± 4.3 nm) on N,Si-CQDs (4.7 ± 1.4 nm). This configuration enhanced the electrochemically active surface area to 181 m² gPt⁻¹, significantly exceeding those of commercial Pt₁Pd₁/XC-72 (27.7 m² gPt⁻¹) and monometallic Pt/N,Si-CQDs (14.3 m² gPt⁻¹). Consequently, the catalyst demonstrated superior methanol oxidation performance, evidenced by a low onset potential (0.17 V), approximately 10-fold higher mass activity compared to Pt₁Pd₁/XC-72, and 53% activity retention after a 16 h accelerated durability test. The enhanced performance is attributed to the strong nanoparticle anchoring by N,Si-CQDs, the bifunctional/ligand effects of the Pt–Pd alloy that improve CO tolerance, and the templating role of biogenic Si. Full article

In this work, zeolite LTA (Linde Type A) was synthesised from natural clay as a novel adsorbent for copper and lead ions removal from water effluents. The applied process allowed the reuse of kaolin, as natural clay, for the production of zeolite LTA through a stepwise process, which involved the formation of metakaolin. The results of characterisation showed the formation of crystalline cubic crystals of zeolite with a mean dimension of 2–3 microns, indicating the successful nucleation and development of the LTA zeolite phase. Batch adsorption studies were carried out to study the removal ability of zeolite LTA by testing Cu²⁺ and Pb²⁺ ions. Effects of contact time, pH, and adsorbent dosage were investigated. At pH > 5, the removal efficiency for both metals exceeded 95%. As the zeolite dosage increases from 2 to 10 g/L, the removal effectiveness for both metals markedly enhances (>95% at 10 g/L for lead ions and >90% at 10 g/L for copper ions). The adsorbent showed a higher adsorption capacity in removing lead compared to copper (Q_m = 81.5 mg/g for Pb²⁺ and 67.5 mg/g for Cu²⁺). The adsorption process was well described by the pseudo-second-order kinetic model, while the Langmuir isotherm adequately depicted the equilibrium behavior. Notably, the kinetics revealed distinct contributions from chemisorption and physisorption, with the AOAS model effectively quantifying their respective roles in metal ion removal. The findings revealed that prepared zeolite LTA acts as an efficient adsorbent to remove heavy metals. Full article

Polymeric nanoparticles based on poly(lactic-co-glycolic acid) (PLGA) are widely used in drug delivery, yet scalable and reproducible production methods remain a major challenge. In this study, we combine experimental nanoprecipitation and computational fluid dynamics (CFD) modeling to optimize PLGA nanoparticle formulation using both traditional batch and microfluidic methods. While Design of Experiments (DoE) was used to optimize the batch process, microfluidic mixing was systematically explored by varying flow parameters such as the flow rate ratio (FRR) and total flow rate (TFR). We compared two microfluidic mixer designs with Y-junction and three-inlet junction geometries to evaluate their impact on the mixing efficiency and nanoparticle formation. Experimental results revealed that the three-inlet design produced smaller, more uniform nanoparticles with superior post-lyophilization stability. CFD simulations confirmed these findings by displaying velocity fields and PLGA concentration gradients, demonstrating significantly more homogeneous mixing and efficient interfacial contact in the three-inlet configuration. Furthermore, simulated outlet concentrations were used to predict the nanoparticle size via theoretical modeling, which closely agreed with the experimental data. This integrated approach highlights the importance of microfluidic geometry in controlling nanoparticle nucleation dynamics and provides a framework for rational design of scalable nanomedicine production systems. Full article

Under elevated loading conditions, the aggregation of fillers emerges as a pivotal factor driving the degradation of separation performance in mixed matrix membranes. The two-dimensional (2D) modification of fillers, aimed at enhancing interfacial contact with polymers, has been recognized as an effective strategy to improve interphase compatibility and increase filler loading capacity. However, it is worth noting that the BET surface area of 2D fillers is typically relatively low. In this study, a two-step approach was developed. First, a “diffusion-mediated” process was combined with a solvent optimization strategy based on first-principles (DFT) calculations, achieving a 20-fold suppression in ZIF-67 nucleation-crystallization rate. This enabled the successful synthesis of a 2D amorphous nanoflower structure. Subsequently, the processing parameters were fine-tuned to enhance the specific surface area of ZIF-67 to 403 m²/g while preserving its 2D structural integrity. Ultimately, the as-prepared 2D ZIF-67 was incorporated into a hydrogenated styrene-butadiene block copolymer (SEBS) matrix to fabricate a mixed matrix membrane. Remarkably, at a filler loading of 20 wt%, the CH₄ permeability coefficient increased significantly from 11.7 barrer to 35.3 barrer, while the CH₄/N₂ selectivity was maintained at 3.21, indicating minimal interfacial defects and demonstrating the feasibility and effectiveness of the proposed methodology. Full article

The electronics industry has significantly contributed to the development of efficient heat dissipation systems. One widely used technique is pool boiling, a simple method requiring no moving parts or complex structures. It enables the removal of large amounts of heat at relatively low temperature differences. Enhancing pool boiling performance involves increasing the critical heat flux and the heat transfer coefficient, which defines how effectively a surface can transfer heat to a cooling fluid. This method is commonly applied in cooling electronic devices, digital circuits, and power systems. In this study, pool boiling at atmospheric pressure was investigated using copper surfaces. To validate the Rohsenow model used to estimate the maximum bubble departure diameter, a planimetric approach was applied. Measurements included average contact angle (CA), surface tension (σ), and droplet diameter for four working fluids: deionised water, ethanol, Novec-649, and FC-72. For each fluid, at least 15 measurements of CA and σ were conducted using the Young–Laplace model. This study provides a comprehensive analysis of the influence of contact angle and surface tension on nucleate boiling using four different fluids on copper surfaces. The novelty lies in combining high-precision experimental measurements with validation of the Rohsenow model, offering new insights into surface-fluid interactions critical for thermal system performance. Full article

To address the inherent challenge of poor interfacial compatibility in lignin/poly(butylene adipate-co-terephthalate) (PBAT) composites, lignin was extracted from Camellia oleifera shells and subjected to sequential solvent fractionation using ethanol, acetone, and tetrahydrofuran (THF). Two representative fractions—acetone-soluble (ACL) and THF-soluble (THFL)—were selected for composite preparation with PBAT via solvent casting. The influence of lignin fractionation on the structural and performance characteristics of the resulting composites was systematically evaluated through Fourier-transform infrared (FTIR) spectroscopy, the water contact angle (WCA), differential scanning calorimetry (DSC), tensile testing, and scanning electron microscopy (SEM). The results revealed that the abundant hydroxyl groups and benzene rings present in both ACL and THFL facilitated hydrogen bonding and conjugation interactions with the PBAT matrix, significantly improving interfacial adhesion. Notably, the ACL fraction effectively suppressed phase separation and increased the glass transition temperature (T_g) by 1.9 °C, leading to a 13.9% enhancement in tensile strength compared to neat PBAT. More strikingly, the incorporation of only 7 wt% THFL resulted in a remarkable 31% improvement in tensile strength. This substantial enhancement was primarily attributed to the favorable polarity match between THFL and PBAT, as well as the nucleating effect of THFL, which increased the crystallinity of PBAT by 25.3%. This study highlights the effectiveness of sequential lignin fractionation in tailoring the interfacial properties of biodegradable polymer composites. It also provides a promising strategy for the high-value utilization of lignin toward the development of high-performance, environmentally friendly materials. Full article

Ice accretion on critical transportation infrastructure presents serious operational risks and economic challenges, highlighting the need for sustainable anti-icing solutions. This study develops a strong PDMS-based composite coating on aluminum by incorporating carbon nanotubes (CNTs) and carbon powder, effectively merging passive superhydrophobicity with photothermal capabilities. We systematically assess how different ratios of CNTs to carbon powder (3:1, 1:1, 1:3) influence surface morphology, wettability, anti-icing performance, mechanical durability, and corrosion resistance. The morphological analysis shows the formation of hierarchical micro/nano-structures, with the optimal 1:3 ratio (designated as P13) resulting in dense, porous agglomerates of intertwined CNTs and carbon powder. P13 demonstrates high-performing superhydrophobicity, with a contact angle of 139.7° and a sliding angle of 9.4°, alongside a significantly extended freezing delay of 180 s at −20 °C. This performance is attributed to reduced water–surface interaction and inhibited ice nucleation. Mechanical abrasion tests indicate remarkable durability, as P13 retains a contact angle of 132.5° and consistent anti-icing properties after enduring 100 abrasion cycles. Electrochemical analysis reveals exceptional corrosion resistance, particularly for P13, which achieves a notable 99.66% corrosion inhibition efficiency by creating a highly tortuous diffusion barrier that protects against corrosive agents. This multifunctional coating effectively utilizes the photothermal properties of CNTs, the affordability of carbon powder, the low surface energy of PDMS, and the thermal conductivity of aluminum, presenting a robust and high-performance solution for anti-icing applications in challenging environments. Full article

The present study aims to investigate the orientation-dependent mechanical behaviors of ZnO single crystals under nanoindentation by molecular dynamics simulation. The load–indentation depth curves, atomic displacement, shear strain and dislocations for the c-plane, m-plane and a-plane ZnO single crystals were analyzed in detail. The simulation results showed that the elastic deformation stage of the loading curves for the three oriented ZnO single crystals can be described well by the Herz elastic contact model. The Young modulus values for the c-plane, m-plane and a-plane ZnO were calculated to be 122.5 GPa, 158.3 GPa and 170.5 GPa, respectively. The onset of plastic deformation occurred first in a-plane ZnO, then in m-plane ZnO, and lastly in c-planeZnO. The atomic displacement vectors in the three oriented ZnO single crystals were in good agreement with the primary activated slip systems predicted by the maximum Schmid factor. For the c-plane ZnO, the activated pyramidal {$11\overline{2}2$}<$11\overline{2}3$> slip system led to a complex dislocation pattern surrounding the indenter. A U-shaped prismatic half-loop was formed in the [$2\overline{11}0$] direction, confirming the activation of the prismatic {$10\overline{1}0$}<$11\overline{2}0$> slip system. For the m-plane ZnO, the activated prismatic {$10\overline{1}0$}<$11\overline{2}0$> slip system led to the preferential nucleation of dislocations along the $\left[\overline{11}20\right]$ and [$\overline{2}110$] directions. A prismatic loop was formed and emitted along the [$\overline{2}110$] direction, governed by a confined glide on {$10\overline{1}0$} planes. For the a-plane ZnO, the activated prismatic {$10\overline{1}0$}<$11\overline{2}0$> slip system led to dislocations concentrated in the [$\overline{1}\overline{1}20$] direction beneath the indentation pit, emitting a prismatic loop along this direction. Perfect dislocation (with a Burgers vector of 1/3 <$1\overline{2}10$>) is the dominant dislocation in the three oriented ZnO single crystals. The findings are expected to deepen insights into the anisotropic mechanical properties of ZnO single crystals, offering guidance for the development and applications of ZnO-based devices. Full article

The evaporation dynamics of droplets on smooth and inclined micro-pillar surfaces were experimentally investigated. The surface temperature was increased from 50 °C to 120 °C, with the inclination angles being 0°, 30°, 45°, and 60° respectively. The dynamic parameters, including contact area, nucleation density, bubble stable diameter, and droplet asymmetry, were recorded using two high-speed video cameras, and the corresponding evaporation performance was analyzed. Experimental results showed that the inclination angle had a significant influence on the evaporation of micro-pillar surfaces than smooth surfaces as well as a positive correlation between the enhancement performance of the micro-pillars and increasing inclination angles. This angular dependence arises from surface inclination-induced tail elongation and the corresponding asymmetry of droplets. With definition of the one-dimensional asymmetry factor (ε) and volume asymmetry factor (γ), it was proven that although the asymmetric thickness of the droplets reduces the nucleation density and bubble stable diameter, the droplet asymmetry significantly increased the heat exchange area, resulting in a 37% improvement in the evaporation rate of micro-pillar surfaces and about a 15% increase in its enhancement performance to smooth surfaces when the inclination angle increased from 0°to 60°. These results indicate that asymmetry causes changes in heat transfer conditions, specifically, a significant increase in the wetted area and deformation of the liquid film, which are the direct enhancement mechanisms of inclined micro-pillar surfaces. Full article

In arid and semi-arid areas, soil is blown up by the wind because of its loose structure. Wind erosion causes soil quality and fertility loss, land degradation, air pollution, disruption of ecological balance, and agricultural and livestock losses. Consequently, there is an immediate imperative for methods to mitigate the impacts of wind erosion. SICP (soybean urease-induced carbonate precipitation) has emerged as a promising biogeotechnical technology in mitigating wind erosion in arid and semi-arid regions. To enhance bio-cementation efficacy and treatment efficiency of SICP, aluminum chloride (AlCl₃) was employed as an additive to strengthen the SICP process. Multiple SICP treatment cycles with AlCl₃ additive were conducted on Tengger Desert sand specimens, with the specimens treated without AlCl₃ as the control group. The potential mechanisms by which AlCl₃ enhances SICP may have two aspects: (1) its flocculation effect accelerates the salting-out of proteinaceous organic matter in the SICP solution, retaining these materials as nucleation sites within soil pores; (2) the highly charged Al³⁺ cations adsorb onto negatively charged sand particle surfaces, acting as cores to attract and coalesce free CaCO₃ in solution, thereby promoting preferential precipitation at particle surfaces and interparticle contacts. This mechanism enhances CaCO₃ cementation efficiency, as evidenced by 2.69–3.89-fold increases in penetration resistance at the optimal 0.01 M AlCl₃ concentration, without reducing CaCO₃ production. Wind erosion tests showed an 88% reduction in maximum erosion rate (from 1142.6 to 135.3 g·m⁻²·min⁻¹), directly correlated with improved microstructural density observed via SEM (spherical CaCO₃ aggregates at particle interfaces). Economic analysis revealed a 50% cost reduction due to fewer treatment cycles, validating the method’s sustainability. These findings highlight AlCl₃-modified SICP as a robust, cost-effective strategy for wind erosion control in arid zones, with broad implications for biogeotechnical applications. Full article

Biobased packaging solutions with active functions for different food categories are a very attractive topic nowadays. This packaging provides suitable preservation of the food quality and extends the shelf life of packed items. In addition, this is a promising pathway to overcome global pollution, to protect human health, as well as to provide a better planetary wellbeing. In this work, a packaging composition based on poly(lactic acid) (PLA) with the addition of Curcuma longa L. (C) extract prepared by the solution casting method is promoted as a potential packaging option for the active food packaging of cheese. The dopant levels of the extract were performed at 0.5%, 1%, 2%, 5%, and 10%, while the neat PLA film was used as a control. The obtained results are promising. By a thermal analysis, it is shown that C-extract has a plasticizing and nucleating effect on PLA molecules, as well as improving the barrier and other film properties. Moreover, this packaging was proven as a potential antimicrobial packaging for white cheese—it enables extending the shelf life by direct contact. This is a simple way of manufacturing biobased packaging doped with natural antimicrobials that could be used for other food categories that are prone to microbiological attack. Full article

This study investigates the interfacial reactions of FeCoNiCr and FeCoNiMn medium-entropy alloys (MEAs) with Sn and Sn-3Ag-0.5Cu (SAC305) solders at 250 °C. The evolution of interfacial microstructures is analyzed over various aging periods. For comparison, the FeCoNiCrMn high-entropy alloy (HEA) is also examined. In the Sn/FeCoNiCr system, a faceted (Fe,Cr,Co)Sn₂ layer initially forms at the interface. Upon aging, the significant spalling of large (Fe,Cr,Co)Sn₂ particulates into the solder matrix occurs. Additionally, an extremely large, plate-like (Co,Ni)Sn₄ phase forms at a later stage. In contrast, the Sn/FeCoNiMn reaction produces a finer-grained (Fe,Co,Mn)Sn₂ phase dispersed in the solder, accompanied by the formation of the large (Co,Ni)Sn₄ phase. This observation suggests that Mn promotes the formation of finer intermetallic compounds (IMCs), while Cr facilitates the spalling of larger IMC particulates. The Sn/FeCoNiCrMn system exhibits stable interfacial behavior, with the (Fe,Cr,Co)Sn₂ layer showing no significant changes over time. The interfacial behavior and microstructure are primarily governed by the dissolution of the constituent elements and composition ratio of the HEAs, as well as their interactions with Sn. Similar trends are observed in the SAC305 solder reactions, where a larger amount of fine (Fe,Co,Cu)Sn₂ particles spall from the interface. This behavior is likely attributed to Cu doping, which enhances nucleation and stabilizes the IMC phases, promoting the formation of finer particles. The wettability of SAC305 solder on MEA/HEA substrates was further evaluated by contact angle measurements. These findings suggest that the presence of Mn in the substrate enhances the wettability of the solder. Full article

UiO-66-NH₂ is a metal–organic framework (MOF) with open metal sites, making it a promising candidate for adsorption and catalysis. However, the powdery texture of MOFs and the use of toxic solvents during synthesis limit their application. A novel solution to this issue is to create a layered porous composite by encasing the MOF within a flexible and structurally robust aerogel substrate using safe, eco-friendly, and green solvents such as ethanol. The fibrous MOF aerogels, characterized by a desirable macroscopic shape of cylindrical block and hierarchical porosity, were synthesized by two approaches: in situ growth of amine-functionalized UiO-66-NH₂ crystals on a TEMPO-oxidized cellulose nanofiber (TOCNF) and ex situ crosslinking of UiO-66-NH₂ crystals onto a TOCNF network to form UiO-66-NH₂/TOCNF. The incorporation of MOF into the cellulose nanofibrils via the in situ method reduces their aggregation potential, alters the nucleation/growth balance to produce smaller MOF crystals, and enhances mechanical flexibility, as evidenced by SEM images. The three adsorbents, including UiO-66-NH₂, ex situ UiO-66-NH₂/TOCNF, and in situ UiO-66-NH₂/TOCNF, were synthesized and used in this study. The effects of pH, time, temperature, and initial concentration were studied. A maximum adsorption capacity (Qmax) of 549.45 mg/g for Congo Red (CR) and 171.23 mg/g for Orange II (ORII) was observed at pH 6, using 10 mg of in situ UiO-66-NH₂/TOCNF at 40 °C with a contact time of 75 min for CR and 2 h for ORII. The adsorption of both dyes primarily occurs through monolayer chemisorption on the in situ UiO-66-NH₂/TOCNF. The main removal mechanisms were hydrogen bonding and surface complexation. The noteworthy adsorption capacity of in situ UiO-66-NH₂/TOCNF coupled with environment-friendly fabrication techniques indicates its potential applications on a large scale in real wastewater systems. Full article

This study explored the innovative foaming behavior of a novel biodegradable polymer blend consisting of polylactic acid/poly(butylene succinate)/poly(butylene adipate-co-terephthalate) (PLA/PBS/PBAT) enhanced with nanohydroxyapatite (nHA), using supercritical carbon dioxide (SCCO₂) as an environmentally friendly physical foaming agent. The aim was to investigate the effects of various foaming strategies on the resulting cell structure, aiming for potential applications in tissue engineering. Eight foaming strategies were examined, starting with a basic saturation process at high temperature and pressure, followed by rapid decompression to ambient conditions, referred to as the (1T-1P) strategy. Intermediate temperature and pressure variations were introduced before the final decompression to evaluate the impact of operating parameters further. These strategies included intermediate-temperature cooling (2T-1P), intermediate-temperature cooling with rapid intermediate decompression (2T-2P), and intermediate-temperature cooling with gradual intermediate decompression (2T-2P, stepwise ΔP). SEM imaging revealed that the (2T-2P, stepwise ΔP) strategy produced a bimodal cell structure featuring small cells ranging from 105 to 164 μm and large cells between 476 and 889 μm. This study demonstrated that cell size was influenced by the regulation of intermediate pressure reduction and the change in intermediate temperature. The results were interpreted based on classical nucleation theory, the gas solubility principle, and the effect of polymer melt strength. Foaming results of average cell size, cell density, expansion ratio, porosity, and opening cell content are reported. The hydrophilicity of various foamed polymer blends was evaluated by measuring the water contact angle. Typical compressive stress–strain curves obtained using DMA showed a consistent trend reflecting the effect of foam stiffness. Full article