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Keywords = combustion particles

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20 pages, 3721 KB  
Article
Cu Doping-Enabled Control of Grain Boundary Fusion and Particle Size in Single-Crystal LiNi0.5Co0.2Mn0.3O2 Cathode Materials
by Lang Xu, Zhipeng Wang, Ya Li, Jie Ding, Xiang Li, Ziqian Wang, Mingjiao Wu, Qiujian Zhang, Mingwu Xiang, Wei Bai, Fangkun Li and Yongshun Liang
Batteries 2025, 11(11), 418; https://doi.org/10.3390/batteries11110418 (registering DOI) - 13 Nov 2025
Abstract
Copper (Cu) doping is recognized as an effective strategy to enhance the electrochemical properties of LiNi1−x−yCoxMnyO2 (NCM) cathode materials. However, the influence of Cu2+ doping on particle size and grain boundary fusion remains insufficiently explored. [...] Read more.
Copper (Cu) doping is recognized as an effective strategy to enhance the electrochemical properties of LiNi1−x−yCoxMnyO2 (NCM) cathode materials. However, the influence of Cu2+ doping on particle size and grain boundary fusion remains insufficiently explored. A simple microwave-assisted solution combustion synthesis method was used to introduce Cu2+ into LiNi0.5Co0.2Mn0.3O2 (NCM523), aiming to regulate particle size and grain boundary fusion. The results demonstrate that increasing the Cu2+ doping content promotes particle growth, while an appropriate doping level reduces the degree of grain boundary fusion and cation mixing. Benefiting from these structural improvements, the optimized LiNi0.5Co0.2Mn0.29Cu0.01O2 (Cu‒1) cathode exhibits significantly enhanced electrochemical performance, delivering a discharge capacity of 128.6 mAh g−1 after 100 cycles at 0.2 C, which is 32 mAh g−1 higher than value of the undoped sample (96.6 mAh g−1). These findings underscore that tailored Cu2+ doping can effectively optimize the microstructure of NCM523, leading to superior cycling stability, and provide new insights into the design of high-performance NCM cathodes. Full article
(This article belongs to the Special Issue Multiscale Co-Design of Electrode Architectures and Electrolytes)
11 pages, 2058 KB  
Article
Self-Propagating High-Temperature Synthesis of High-Entropy Composite in a Ti–Cr–Mn–Co–Ni–Al–C System
by Alina Zurnachyan, Abraam Ginosyan, Roman Ivanov, Irina Hussainova and Sofiya Aydinyan
Ceramics 2025, 8(4), 137; https://doi.org/10.3390/ceramics8040137 - 12 Nov 2025
Abstract
High-entropy materials have emerged as promising candidates for high-temperature structural, magnetic, and electrochemical applications due to their unique combination of compositional complexity, thermal stability, and tailored functionality. In this study, self-propagating high-temperature synthesis (SHS) was employed to fabricate high-entropy composite in a Ti–Cr–Mn–Co–Ni–Al–C [...] Read more.
High-entropy materials have emerged as promising candidates for high-temperature structural, magnetic, and electrochemical applications due to their unique combination of compositional complexity, thermal stability, and tailored functionality. In this study, self-propagating high-temperature synthesis (SHS) was employed to fabricate high-entropy composite in a Ti–Cr–Mn–Co–Ni–Al–C multicomponent system with a focus on elucidating the effect of titanium content on the combustion parameters, as well as on the phase and structure formation patterns of the resulting materials. In situ profiling enables evaluating the maximum combustion temperature of 1560 °C, combustion wave propagation velocity ranging from 0.22 to 4.3 mm/s depending on titanium content, and heating and cooling rates of 300–2000 °C/s and 3 °C/s during synthesis. The synthesized powders exhibited a bimodal particle size distribution, with ~90% of particles below 25 μm and a D50 of 5.38 μm. Post-synthesis densification via spark plasma sintering (SPS) at 1250 °C under 45 MPa yielded dense bulk samples, which exhibited a high relative density and high Vickers microhardness of 1270 ± 35 HV10 attributed to fine TiC dispersion and secondary carbide formation. Thermogravimetric analysis performed under air flow with a heating rate of 20 °C/min showed enhanced thermal stability for both the powder and the sintered bulk. These findings demonstrate the efficacy of SHS for rapid, energy-efficient fabrication of high-entropy composites and underscore the critical role of composition in tailoring their structural and mechanical properties. Full article
(This article belongs to the Special Issue Advances in Ceramics, 3rd Edition)
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14 pages, 3176 KB  
Article
The Effect of SO2 on C3H8 Oxidation over Ru@CoMn2O4 Spinel
by Yan Cui, Zequan Zeng, Yaqin Hou, Shuang Ma, Jieyang Yang, Jianfeng Zheng, Wenzhong Shen and Zhanggen Huang
Molecules 2025, 30(21), 4253; https://doi.org/10.3390/molecules30214253 - 31 Oct 2025
Viewed by 237
Abstract
Propane is a typical volatile organic compound (VOC) in coal chemical processing and petroleum refining. However, coexisting SO2 significantly impairs its catalytic oxidative removal, potentially causing catalyst poisoning and deactivation. This study systematically elucidated the inhibitory effects of SO2 on the [...] Read more.
Propane is a typical volatile organic compound (VOC) in coal chemical processing and petroleum refining. However, coexisting SO2 significantly impairs its catalytic oxidative removal, potentially causing catalyst poisoning and deactivation. This study systematically elucidated the inhibitory effects of SO2 on the catalytic oxidation of propane over the Ru@CoMn2O4 catalyst system. Under continuous exposure to 30 ppm SO2, propane conversion plummeted by 30% within two hours. Mechanistic studies revealed that SO2 selectively bound to high-valent Mn sites rather than preferentially interacting with Co sites, leading to the formation of MnSO4 particles. These particles were directly corroborated by X-ray diffraction (XRD) and transmission electron microscopy (TEM) analyses. After four hours of exposure to SO2, roughly 11.8 mole percent of manganese in the catalyst was converted into MnSO4. These deposits physically blocked active sites, reduced specific surface area, and disrupted redox cycling. As a result, their combined effects diminished performance progressively, ultimately leading to complete deactivation. Furthermore, in situ diffuse reflectance infrared Fourier transform spectroscopy (DRIFTS) confirmed that SO2 suppressed C=C bond oxidation in propane intermediates, thereby directly limiting conversion efficiency. Combining qualitative and quantitative methods, we characterized SO2-induced poisoning during propane oxidation. This work provides guidelines and strategies for designing anti-sulfur catalysts at the elemental scale for the catalytic combustion of low-carbon alkanes. Full article
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24 pages, 3749 KB  
Article
Study on Nanostructure and Oxidation Reactivity of Diesel Engine Exhaust Particulates Burning Methanol/F-T Diesel
by Yan Hua, Junjun Jin, Meijuan Zhang, Jialong Zhu, Ruina Li and Shuai Liu
Energies 2025, 18(21), 5679; https://doi.org/10.3390/en18215679 - 29 Oct 2025
Viewed by 268
Abstract
In this study, the exhaust particulates of a diesel engine burning methanol/F-T diesel blends were collected. The nanostructure and oxidation reactivity of the particulates were explored using the Brunauer–Emmett–Teller (BET) method, high-resolution transmission electron microscope (HRTEM), and thermogravimetric analysis (TGA), and the relationship [...] Read more.
In this study, the exhaust particulates of a diesel engine burning methanol/F-T diesel blends were collected. The nanostructure and oxidation reactivity of the particulates were explored using the Brunauer–Emmett–Teller (BET) method, high-resolution transmission electron microscope (HRTEM), and thermogravimetric analysis (TGA), and the relationship between them was assessed via the partial least squares (PLS) and variable importance in the projection (PLS-VIP). The results showed that particulates from methanol/F-T diesel combustion were aggregates composed of several primary particles, and the distribution range of particulate half pore width (R) was 8~76 nm. As the methanol mixture ratio increased, the mean R of particulates decreased, and the particulates′ total pore volume (Vp), specific surface area (SBET), and the fractal dimension (Df) increased. Compared with F-T diesel, methanol/F-T diesel blends particulates showed more disordered structure with a smaller diameter (dp) of primary particles, a shorter fringe length (La), a wider separation distance (d), and a larger tortuosity (Tf). With increasing the methanol mixture ratio, it was also found that the amount of soluble organic fraction (SOF) of particulates increased, while oxidation characteristic temperature and the apparent activation energy (Ea) reduced. The correlation coefficients of Ea with Tf and Df were 0.99 and 0.98, respectively, by the linear fitting, illustrating that they showed the strongest linear relationship with the reactivity among the discussed nanostructure parameters. The VIP values of Df, Tf, Vp, and d, with Ea obtained by the PLS and PLS-VIP, were greater than 1, indicating that they were the chief factors influencing particulate reactivity. Full article
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21 pages, 5340 KB  
Article
A Study on the Basic Properties of Oil Shale and Its Oxidative Pyrolysis Kinetic Characteristics in an Air Atmosphere
by Zongyao Qi, Peng Liu, Tong Liu, Xiaokun Zhang, Changfeng Xi, Bojun Wang, Fang Zhao, Chuanju Zhao and Liang Zhang
Processes 2025, 13(11), 3431; https://doi.org/10.3390/pr13113431 - 25 Oct 2025
Viewed by 359
Abstract
The in situ conversion of oil shale with air injection has the advantage of self-generated heat. The fragmentation degree of oil shale affects the oxidative pyrolysis process. In this paper, the basic properties of oil shale were analyzed, and weight loss observation and [...] Read more.
The in situ conversion of oil shale with air injection has the advantage of self-generated heat. The fragmentation degree of oil shale affects the oxidative pyrolysis process. In this paper, the basic properties of oil shale were analyzed, and weight loss observation and high-pressure TGA-DSC (thermogravimetric analysis and differential scanning calorimetry) tests in an air atmosphere were conducted using the cores and particles. The oil shale’s oxidative pyrolysis characteristics and the effect of its particle sizes were evaluated. The results show that the porosity and permeability conditions, TOC (total organic carbon), and inorganic mineral composition of oil shale are highly heterogeneous, with higher permeability and greater TOC along the bedding direction. The derivative of the TGA curve shows a single peak, and the heat flow curve shows a double peak that can be used to determine the oil shale’s oxidation type. The oxidative pyrolysis stage of organic matter can be divided into three temperature ranges, of which the medium temperature range is where the most combustion weight loss and heat release occurs. The activation energy of oxidative pyrolysis, which is affected by factors such as particle size, organic matter content, and pyrolysis temperature, is 46.92–248.11 kJ/mol, indicating the varying degrees of difficulty in initiating the reaction under different conditions. The pre-exponential factor is 3.15 × 102–6.27 × 1011 1/s, and the enthalpy value is 2.575–4.045 kJ/g. The combustion indexes and reaction enthalpy under different particle sizes are more correlated with their own organic matter content. As oil shale particle size decreases, the variation law of the activation energy and pre-exponential factor changes with temperature from an initial continuous increase to a decrease, then increases again with the smallest kinetic parameters in the medium temperature zone. A small particle size, high organic matter content, and high pressure are more conducive to initiating the oxidative pyrolysis reaction to achieve in situ conversion of organic matter. Full article
(This article belongs to the Special Issue Oil Shale Mining and Processing)
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17 pages, 2623 KB  
Article
Hydrothermal Carbonization of Water Care Material (WCM) and Analysis of Fuel and Soil Amendment Characteristic of Hydrochar
by Sebastian Foth, Vicky Shettigondahalli Ekanthalu, Florian Jansen and Michael Nelles
Processes 2025, 13(11), 3398; https://doi.org/10.3390/pr13113398 - 23 Oct 2025
Viewed by 229
Abstract
As freely available but not yet commercially acquired biomass resource, water care material (WCM) is generated seasonally in the periodic maintenance of surface water bodies and consists of mainly aquatic and/or rural-associated biomass of the water body profile, as well as wood, soil [...] Read more.
As freely available but not yet commercially acquired biomass resource, water care material (WCM) is generated seasonally in the periodic maintenance of surface water bodies and consists of mainly aquatic and/or rural-associated biomass of the water body profile, as well as wood, soil substrate, water or other possible impurities. In addition to other recovery options, such as composting or utilization in biogas production, hydrothermal carbonization (HTC) was selected as a thermochemical process because it is suitable for converting biomass with a high content of carbon into high-quality combustibles. The biomass sample used in this investigation was obtained during a single sampling event from a small stream in the North German lowlands. The material was pretreated by shredding it to a particle size of <0.12 mm. Through a 5 L stirred reactor, hydrothermal treatments were performed under low temperature conditions (200, 220 and 240 °C), residence times (120, 180, 240 min) and solid dry matter of the sample content: 6%. Solid phase was evaluated in terms of calorific value and proximate and ultimate analysis. The results suggested that the hydrothermal carbonization of WCM gave a high heating value of 23.84 MJ/kg for its char after being dried for 24 h at 105 degrees. At the same time, biochar can be used in agriculture to improve soil properties. To understand to what extent the product is suitable for soil amendment, the surface and the nutrient content of the resulting hydrochar were analyzed in detail. As the initial material is rich in fiber contents, process temperatures up to 240 °C have a huge impact on effective particle size. Furthermore, the analysis of selected nutrients, minerals and heavy metals shows the suitability of the produced hydrochar for soils in accordance with current legislation. Full article
(This article belongs to the Section Chemical Processes and Systems)
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19 pages, 5641 KB  
Article
One-Pot Preparation of Easily Dispersible Hexagonal Mg(OH)2 Modified with THPS and Its Flame-Retardant EVA Copolymer
by Xia Liu, Haihui Xu and Jinyang Chen
Materials 2025, 18(21), 4847; https://doi.org/10.3390/ma18214847 - 23 Oct 2025
Viewed by 314
Abstract
As an eco-friendly flame-retardant additive, magnesium hydroxide (MH) is widely employed in low-smoking, halogen-free polymer materials due to its environmentally benign nature. In order to enhance flame retardancy performance, the modified MH was modified with tetrakis(hydroxymethyl)phosphonium sulfate (THPS) by a one-pot hydrothermal method. [...] Read more.
As an eco-friendly flame-retardant additive, magnesium hydroxide (MH) is widely employed in low-smoking, halogen-free polymer materials due to its environmentally benign nature. In order to enhance flame retardancy performance, the modified MH was modified with tetrakis(hydroxymethyl)phosphonium sulfate (THPS) by a one-pot hydrothermal method. The resulting morphology was characterized using scanning electron microscopy (SEM), and it shows the dispersion of nanometer particles and almost no aggregation. The X-ray photoelectron spectroscopy (XPS) along with Raman spectroscopy show that the THPS is connected with the Mg(OH)2 by chemical bond. The sample was incorporated into ethylene–vinyl acetate (EVA) to evaluate the flame retardancy was assessed via limiting oxygen index (LOI) and vertical burning tests (UL-94). The results show that THPS modified MH effectively enhanced the flame retardancy, achieving a V-0 rating and an LOI value of 31.3%. In addition, the composites retain good mechanical integrity. The thermal analysis with TGA and DTG shows the formation of the MgO decomposition product, along with water vapor and phosphorus-containing radicals released by modified MH in the combustion process, forming a strong flame-retardant protective layer. In addition, the maximum smoke density of EVA/MHP-3 composite was 155.4, lower than 411.3 for EVA/MH, with a 62.2% reduction in total smoke production. The result shows that THPS is effective for improving the flame-retardant efficiency of inorganic metal hydroxide in polymer composites. Full article
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13 pages, 1742 KB  
Article
Black Carbon in Urban and Suburban Hangzhou: Spatiotemporal Variation, Precipitation Scavenging, and Policy Impacts
by Mengjing Zhu, Honghui Xu, Meng Shan, Huansang Chen, Yilei Dong and Yuyun Lei
Atmosphere 2025, 16(10), 1212; https://doi.org/10.3390/atmos16101212 - 20 Oct 2025
Viewed by 281
Abstract
Black carbon (BC) aerosols significantly impact regional air quality and global climate as important light-absorbing atmospheric particles. Using high-temporal resolution BC observation data from urban and suburban sites in Hangzhou and PM10 concentrations, this study analyzed the temporal and spatial distribution characteristics [...] Read more.
Black carbon (BC) aerosols significantly impact regional air quality and global climate as important light-absorbing atmospheric particles. Using high-temporal resolution BC observation data from urban and suburban sites in Hangzhou and PM10 concentrations, this study analyzed the temporal and spatial distribution characteristics of BC concentrations, precipitation scavenging efficiency, and the efficacy of emission mitigation policies. The results showed that (1) suburban BC concentrations presented a significant interannual decline. Seasonal variation displayed a single peak, with high concentrations in winter and low concentrations in summer. A characteristic bimodal diurnal variation pattern was observed, with peaks during morning and evening rush hours. In terms of spatial distribution, the annual average concentration in urban areas was 20.7% higher than in suburban areas, with the largest difference in winter. (2) The scavenging efficiency of precipitation showed nonlinear characteristics. The average efficiency of light rain was the highest, whereas heavy rainfall showed more complex characteristics. The scavenging efficiency of continuous 12 h precipitation was significantly higher than that of short-term heavy rainfall. (3) Emission mitigation policy implementation had a marked effect, with diesel vehicle restrictions and biomass combustion control reducing BC concentrations by 11% and 19%, respectively. Full article
(This article belongs to the Section Aerosols)
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17 pages, 3085 KB  
Article
Three-Dimensionally Ordered Macroporous La2O3-Supported Ni Catalyst for Methane Dry Reforming
by Shoufu Li, Aizhong Ding, Wenchuan Zhang, Zhongdong Xie, Marco Petrangeli Papini, Yuanyan Xuan and Hongguang Zheng
Catalysts 2025, 15(10), 992; https://doi.org/10.3390/catal15100992 - 17 Oct 2025
Viewed by 675
Abstract
Three-dimensionally ordered macroporous (3DOM) La2O3-supported Ni catalysts exhibit outstanding performance for methane dry reforming (DRM). The 5Ni/La2O3-3DOM catalyst achieves 79% CH4 and 84% CO2 conversions at 800 °C under the reaction conditions of [...] Read more.
Three-dimensionally ordered macroporous (3DOM) La2O3-supported Ni catalysts exhibit outstanding performance for methane dry reforming (DRM). The 5Ni/La2O3-3DOM catalyst achieves 79% CH4 and 84% CO2 conversions at 800 °C under the reaction conditions of atmospheric pressure, CH4:CO2 molar ratio of 1:1, and gas hourly space velocity (GHSV) = 36,000 mL·gcat−1·h−1, outperforming its counterparts (5Ni/La2O3-PP prepared by means of co-precipitation and 5Ni/La2O3-GNC prepared by means of glycine–nitrate combustion) by 15–20%. Long-term stability tests at 700 °C (same CH4:CO2 ratio and GHSV as above) show that the 5Ni/La2O3-3DOM catalyst maintains CH4 and CO2 conversions at approximately 80% and 85%, respectively, with zero deactivation over 50 h. Meanwhile, its carbon deposition rate plummets to 1.1 mg·g−1·h−1, which is 75% lower than that of the precipitation-derived 5Ni/La2O3-PP catalyst. This excellent performance stems from the synergy of nano-confined Ni particles (11.2 nm in crystallite size after reduction) and abundant surface oxygen species (38 μmol·g−1), establishing 3DOM La2O3 as a superior anti-coking support platform for scalable H2 production via DRM. Full article
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24 pages, 3977 KB  
Article
Contributions to the Development of Fire Detection and Intervention Capabilities Using an Indoor Air Quality IoT Monitoring System
by Radu Nicolae Pietraru, Adriana Olteanu, Maximilian Nicolae and Robert-Alexandru Crăciun
Sensors 2025, 25(20), 6375; https://doi.org/10.3390/s25206375 - 15 Oct 2025
Viewed by 798
Abstract
This paper presents a method for functionally extending an IoT indoor air quality monitoring network by adding a cloud-level fire detection logic component. The proposed method does not aim to replace traditional fire detection systems at this stage of research, but to propose [...] Read more.
This paper presents a method for functionally extending an IoT indoor air quality monitoring network by adding a cloud-level fire detection logic component. The proposed method does not aim to replace traditional fire detection systems at this stage of research, but to propose a solution for the development of fire detection capabilities and to improve the support provided to firefighting teams by providing a geospatial representation of the building in which a fire occurs. The proposed solution is based on a series of laboratory tests that demonstrated that air quality sensors can successfully detect the effects caused by an ignition event of common materials and can differentiate fire events from other events that can generate false-positive alarms by classic detection systems. The research involved five laboratory combustion tests based on the measurement of temperature, humidity, PM2.5 particle concentration, volatile organic compound index, and nitrogen oxide index. Following the tests, a warning mechanism and geospatial representation were designed using a system with ten IoT sensors to monitor the indoor air quality in a building on our university’s campus. Full article
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19 pages, 773 KB  
Article
Effect of Plum Seeds and Rosin Adding to Sawdust on the Pelletisation Process and Fuel Pellet Quality
by Sławomir Obidziński, Paweł Cwalina, Małgorzata Kowczyk-Sadowy, Aneta Sienkiewicz and Jacek Mazur
Energies 2025, 18(20), 5426; https://doi.org/10.3390/en18205426 - 15 Oct 2025
Viewed by 222
Abstract
This study investigates the influence of crushed plum stones and rosin (colophony) as additives in the pelletisation of pine sawdust, with a focus on energy consumption, pellet quality, and combustion performance. The addition of crushed plum stones combined with 10% rosin reduced the [...] Read more.
This study investigates the influence of crushed plum stones and rosin (colophony) as additives in the pelletisation of pine sawdust, with a focus on energy consumption, pellet quality, and combustion performance. The addition of crushed plum stones combined with 10% rosin reduced the energy demand of the process. Incorporating 10–20% plum stones with 10% rosin decreased the pelletiser power demand by 18% and 25%, respectively, compared to pure sawdust. Plum stone addition significantly improved the energetic parameters of pellets. At a 20% share, the calorific value increased to 18.02 MJ·kg−1 and the heat of combustion to 20.04 MJ·kg−1, while 10% rosin further enhanced these values by 1.67 MJ·kg−1 (8.4%). Although bulk and particle density slightly decreased, a 10% plum stone share raised the kinetic strength to 97.24%, indicating improved mechanical durability. Combustion tests confirmed favourable properties of the modified pellets, including lower air excess coefficients (λ) and reduced emissions of CO, NO, and SO2. However, a 10% rosin content slightly exceeded CO emission limits set by the Ecodesign Directive, suggesting that its share should be reduced to ~5%. The results confirm that crushed plum stones and rosin are effective modifiers in sawdust pelletisation, enhancing both process efficiency and fuel quality. This approach supports circular economy principles by converting plant-based residues into high-quality biofuels. Full article
(This article belongs to the Section A4: Bio-Energy)
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25 pages, 5223 KB  
Article
Chitosan-Templated Synthesis of Fe2O3, NiO, and NiFe2O4 Nanoparticles for Efficient Methylene Blue Dye Removal
by Amal Abdullah Alshehri, Laila Mohamad Alharbi and Maqsood Ahmad Malik
Polymers 2025, 17(20), 2750; https://doi.org/10.3390/polym17202750 - 14 Oct 2025
Cited by 1 | Viewed by 477
Abstract
Textile production contributes significantly to water pollution, making dye removal crucial for protecting water resources from toxic textile waste. The use of nano-adsorbents for water purification has emerged as a promising approach to removing pollutants from wastewater. Nickel Ferrite (NiFe2O4 [...] Read more.
Textile production contributes significantly to water pollution, making dye removal crucial for protecting water resources from toxic textile waste. The use of nano-adsorbents for water purification has emerged as a promising approach to removing pollutants from wastewater. Nickel Ferrite (NiFe2O4), Iron Oxide (Fe2O3), and Nickel Oxide (NiO) nanoparticles (NPs) were prepared via an auto-combustion sol–gel technique using chitosan as a capping and stabilizing agent. The prepared nanomaterials were characterized using various techniques such as XRD, UV-Vis DRS, FT-IR, Raman, EDX, SEM, and TEM to confirm their structure, particle size, morphology, functional groups on the surface, and optical properties. Subsequently, the adsorption of the methylene blue (MB) dye using the prepared nanomaterials was studied. NiFe2O4 NPs exhibited the best adsorption behavior compared to the mono-metal oxides. Moreover, all prepared nanomaterials were compatible with the pseudo-second-order model. Further investigations were conducted for NiFe2O4 NPs, showing that both the Freundlich and Langmuir isotherm models can explain the adsorption of the MB dye on the surface of NiFe2O4 NPs. Factors affecting MB dye adsorption were discussed, such as adsorbent dose, concentration of the MB dye, contact time, pH, and temperature. NiFe2O4 NPs exhibited a maximum removal efficiency of the MB dye, reaching 96.8% at pH 8. Different water sources were used to evaluate the ability of NiFe2O4 NPs to purify a wide range of water types. Full article
(This article belongs to the Section Biobased and Biodegradable Polymers)
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16 pages, 7100 KB  
Article
Integrated Machine Learning Framework-Based Optimization of Performance and Emissions of Nanomaterial—Integrated Biofuel Engine
by Sooraj Mohan, K. Ashwini, Ranjan Kumar Ghadai, Akash Nag, Jana Petrů and P. Dinesha
Sustainability 2025, 17(20), 9004; https://doi.org/10.3390/su17209004 - 11 Oct 2025
Viewed by 434
Abstract
This study examines the effects of injection timing and cerium oxide (CeO2) nanoparticle (NP) size on NOx emissions and brake thermal efficiency (BTE) in a compression ignition engine, contributing to Sustainable Development Goals 7 and 13. Experiments were conducted at four [...] Read more.
This study examines the effects of injection timing and cerium oxide (CeO2) nanoparticle (NP) size on NOx emissions and brake thermal efficiency (BTE) in a compression ignition engine, contributing to Sustainable Development Goals 7 and 13. Experiments were conducted at four load conditions (25–100%) using NP sizes of 10 nm, 30 nm, and 80 nm. An artificial neural network integrated with multi-objective particle swarm optimization (ANN-PSO) was employed to identify optimal operating parameters. The optimized configurations improved BTE and reduced NOx emissions across all loads; for example, at 75% load, BTE increased from 30.38% (average) to 32.13% (optimum), while simultaneously reducing the NOx emissions from 1322 ppm (average) to 1272 ppm (optimum). Analysis of variance (ANOVA) confirmed load as the most significant factor (p < 0.001), followed by injection timing and NP size. The model predictions closely matched experimental results, validating the optimization approach. The optimization suggests an interpolated optimal NP size of approximately 45 nm, highlighting the potential for further exploration. This integrated experimental and computational approach offers a promising framework for improving combustion efficiency and reducing emissions, thereby advancing cleaner and more sustainable fuel technologies. Full article
(This article belongs to the Section Energy Sustainability)
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28 pages, 7165 KB  
Article
Phosphate Low-Melting Glasses as Synergist in Flame-Retardant Cable Sheath Composition: Performance and Mode of Action
by Diana Amin Alsayed, Rodolphe Sonnier, Belkacem Otazaghine, Patrick Jean, Yves Brocheton and Laurent Ferry
Polymers 2025, 17(19), 2679; https://doi.org/10.3390/polym17192679 - 3 Oct 2025
Viewed by 717
Abstract
Nowadays, fiber optic cables are a strategic issue because of their importance in telecommunications. Due to the densification of optic cables and the reduction in polymeric layer thickness, the flammability of the external sheath has to be improved. Three novel flame-retardant compositions using [...] Read more.
Nowadays, fiber optic cables are a strategic issue because of their importance in telecommunications. Due to the densification of optic cables and the reduction in polymeric layer thickness, the flammability of the external sheath has to be improved. Three novel flame-retardant compositions using phosphate low-melting glasses (LMGs) as aluminum trihydrate (ATH) synergist were assessed in a polyethylene–ethylene vinyl acetate (PE-EVA) matrix. It was highlighted that LMG at a 10 wt% content reduced the peak and mean value of heat release rate (HRR), respectively, to 142 and 90 kW/m2 corresponding to 52% and 42% reduction compared to ATH only. Potassium phosphate LMG was shown to perform better than sodium or zinc phosphate LMG. The improvement was assigned to the formation of an expanded mineral layer at the surface of the material during combustion that acts as a thermal shield slowing down the pyrolysis rate. The structural analysis revealed that the presence of alkaline cations in glasses led to short phosphate chains that resulted in low softening point and low-viscosity liquid. It was evidenced that under heat exposure the melted glass is likely to flow between the dehydrating ATH particles, creating a cohesive layer that expands. Additionally, interactions between ATH and LMG were also evidenced. The new crystalline species may also play a role in the cohesion of the layer. Full article
(This article belongs to the Special Issue Flame-Retardant Polymer Composites II)
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20 pages, 4849 KB  
Article
Experimental Investigation of Partial Flue Gas Recirculation During Load Changes in a 1 MWth SRF-Fired CFB Combustor
by Alexander Kuhn, Jochen Ströhle and Bernd Epple
Energies 2025, 18(19), 5227; https://doi.org/10.3390/en18195227 - 1 Oct 2025
Viewed by 387
Abstract
The increasing share of renewable energy sources in power grids demands greater load flexibility from thermal power plants. Circulating Fluidized Bed (CFB) combustion systems, while offering fuel flexibility and high thermal inertia, face challenges in maintaining hydrodynamic and thermal stability during load transitions. [...] Read more.
The increasing share of renewable energy sources in power grids demands greater load flexibility from thermal power plants. Circulating Fluidized Bed (CFB) combustion systems, while offering fuel flexibility and high thermal inertia, face challenges in maintaining hydrodynamic and thermal stability during load transitions. This study investigates partial flue gas recirculation (FGR) as a strategy to enhance short-term load flexibility in a 1 MWth CFB pilot plant fired exclusively with solid recovered fuel. Two experimental test series were conducted. Under conventional operation, where fuel and fluidization air are reduced proportionally, load reductions to 86% and 80% led to operating regime shift. Particle entrainment from the riser to the freeboard and loop seal decreased, circulation weakened, and the temperature difference between bed and freeboard zone increased by 71 K. Grace diagram analysis confirmed that the system approached the boundary of the circulating regime. In contrast, the partial FGR strategy maintained total fluidization rates by replacing part of the combustion air with recirculated flue gas. This stabilized pressure conditions, sustained particle circulation, and limited the increase in the temperature difference to just 7 K. Heat extraction in the freeboard remained constant or improved, despite slightly lower flue gas temperatures. While partial FGR introduces a minor efficiency loss due to the reheating of recirculated gases, it significantly enhances combustion stability and enables low-load operation without compromising fluidization quality. These findings demonstrate the potential of partial FGR as a control strategy for flexible, waste-fueled CFB systems and supports its application in future low-carbon energy systems. Full article
(This article belongs to the Special Issue Biomass Power Generation and Gasification Technology)
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