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Search Results (713)

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Keywords = cladding materials

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16 pages, 4802 KiB  
Article
Validation of the New TLANESY Thermal–Hydraulic Code with Data from the QUENCH-01 Experiment
by Nahum Contreras-Pérez, Heriberto Sánchez-Mora, Sergio Quezada-García, Armando Miguel Gómez Torres and Ricardo Isaac Cázares Ramírez
J. Nucl. Eng. 2025, 6(3), 32; https://doi.org/10.3390/jne6030032 - 12 Aug 2025
Viewed by 218
Abstract
Hydrogen generation and the correct simulation of severe accidents have been of utmost importance since the Fukushima Dai-ichi accident. QUENCH experiments are quite useful for validating mathematical models implemented in system codes for early-phase severe accidents, where hydrogen generation, fuel rod temperature, and [...] Read more.
Hydrogen generation and the correct simulation of severe accidents have been of utmost importance since the Fukushima Dai-ichi accident. QUENCH experiments are quite useful for validating mathematical models implemented in system codes for early-phase severe accidents, where hydrogen generation, fuel rod temperature, and their deterioration during these conditions are of vital importance. This paper presents a new system code, TLANESY, designed for the simulation of thermal–hydraulic systems with two-phase flow (mainly water) and with application in the analysis of severe accidents during the early phase. The computational implementation consists of fast-running numerical methods and their validation with experimental data from the QUENCH-01 experiment. The results showed an error with respect to the total hydrogen generation of approximately 0.6%. A stand-alone sensitivity analysis was also performed with some parameters related to the cladding, where it was shown that variation in the thermal conductivity by 15% can alter the total hydrogen generation by up to 5%, indicating that impurities in this material can have a significant impact on this Figure of Merit. Full article
(This article belongs to the Special Issue Validation of Code Packages for Light Water Reactor Physics Analysis)
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19 pages, 4847 KiB  
Article
Promoted Mechanical Properties and LBE Corrosion Resistance of FeCrAlTi-ODS Coatings Deposited by Magnetron Sputtering
by Hongtao Huang, Jinfeng Li, Bao Zhang, Jianwei Zhang, Zhigang Li and Hongtao Zhao
Coatings 2025, 15(8), 942; https://doi.org/10.3390/coatings15080942 - 12 Aug 2025
Viewed by 181
Abstract
A key issue with lead-cooled fast reactors is the corrosion vulnerability of fuel cladding and core components, which will endanger the structural materials’ integrity and the operational safety of the reactor system. The FeCrAlTi-ODS (Oxide Dispersion Strengthened) alloy coatings are prepared by the [...] Read more.
A key issue with lead-cooled fast reactors is the corrosion vulnerability of fuel cladding and core components, which will endanger the structural materials’ integrity and the operational safety of the reactor system. The FeCrAlTi-ODS (Oxide Dispersion Strengthened) alloy coatings are prepared by the Magnetron Sputtering technique under different bias voltages to shield structural elements in lead-cooled fast reactors from corrosion caused by lead-bismuth eutectic (LBE). A comprehensive study examines their mechanical attributes and resistance to LBE-induced corrosion. Compared to the bare substrate of austenitic 316L steel, the FeCrAlTi-ODS alloy coatings exhibit significantly improved binding force and hardness. The hardness (H) reaches 11.52 GPa (twice that of the bare substrate), and the elastic modulus (E) reaches 172.89 GPa. After the corrosion of bare substrate 316L steel by LBE, the oxygen element penetrated was obvious, and the Nickel element underwent selective migration. The FeCrAlTi-ODS alloy coatings show promising LBE corrosion resistance, and the FeCrAlTi-ODS alloy coating prepared under different bias can effectively protect the substrate material, which is attributed to the formation of protective FeCr2O4 film on the surface. The compact oxide film significantly prevents the further infiltration of the oxygen element and the migration of metal elements. Full article
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12 pages, 14320 KiB  
Article
Effect of Scanning Speed on Microstructure and Properties of Ni/B4C/TiC Coating
by Yan Tong, Bo Cui, Yu Liu, You Lv, Qimeng Liu and Dongdong Zhang
Coatings 2025, 15(8), 932; https://doi.org/10.3390/coatings15080932 - 9 Aug 2025
Viewed by 233
Abstract
Ni/B4C/TiC coating was prepared using laser cladding technology with 45 steel as substrate material. The effects of different scanning speeds on phase composition, microstructure, microhardness, and tribological properties were investigated. It was found that the coating is primarily composed of Fe [...] Read more.
Ni/B4C/TiC coating was prepared using laser cladding technology with 45 steel as substrate material. The effects of different scanning speeds on phase composition, microstructure, microhardness, and tribological properties were investigated. It was found that the coating is primarily composed of Fe3B, Fe3C, B2Fe3Ni3, TiC, and solid solution of [Fe, Ni]. TiC particles are not completely dissolved, which promotes grain refinement. The microhardness increases with the increase in scanning speed and reaches the maximum value at 240 mm/min. The wear resistance test revealed that the coating exhibited the best wear resistance at 240 mm/min. The main wear mechanisms were fatigue wear, abrasive wear, and a small amount of oxidative wear. Full article
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21 pages, 3744 KiB  
Article
A First-Principles Modeling of the Elastic Properties and Generalized Stacking Fault Energy of Ir-W Solid Solution Alloys
by Pengwei Shi, Jianbo Ma, Fenggang Bian and Guolu Li
Materials 2025, 18(15), 3629; https://doi.org/10.3390/ma18153629 - 1 Aug 2025
Viewed by 354
Abstract
Iridium, with its excellent high-temperature chemical inertness, is a preferred cladding material for radioisotope batteries. However, its inherent room-temperature brittleness severely restricts its application. In this research, pure Ir and six Ir-W solid solutions (Ir31W1 to Ir26W6 [...] Read more.
Iridium, with its excellent high-temperature chemical inertness, is a preferred cladding material for radioisotope batteries. However, its inherent room-temperature brittleness severely restricts its application. In this research, pure Ir and six Ir-W solid solutions (Ir31W1 to Ir26W6) were modeled. The effects of W on the elastic properties, generalized stacking fault energy, and bonding properties of Ir solid solution alloys were investigated by first-principles simulation, aiming to find a way to overcome the intrinsic brittleness of Ir. With the W concentration increasing from 0 to 18.75 at %, the calculated Cauchy pressure (C12C44) increases from −22 to 5 GPa, Pugh’s ratio (B/G) increases from 1.60 to 1.72, the intrinsic stacking fault energy reduces from 337.80 to 21.16 mJ/m2, and the unstable stacking fault energy reduces from 636.90 to 547.39 mJ/m2. According to these results, it is predicted that the addition of W improves the toughness of iridium alloys. The alloying of W weakens the covalency properties of the Ir-Ir bond (the ICOHP value increases from −0.8512 to −0.7923 eV). These phenomena result in a decrease in the energy barrier for grain slip. Full article
(This article belongs to the Section Metals and Alloys)
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19 pages, 5847 KiB  
Article
Parametric Analysis of Rammed Earth Walls in the Context of the Thermal Protection of Environmentally Friendly Buildings
by Piotr Kosiński, Wojciech Jabłoński and Krystian Patyna
Sustainability 2025, 17(15), 6886; https://doi.org/10.3390/su17156886 - 29 Jul 2025
Viewed by 371
Abstract
Rammed earth (RE), a traditional material aligned with circular economy (CE) principles, has been gaining renewed interest in contemporary construction due to its low environmental impact and compatibility with sustainable building strategies. Though not a modern invention, it is being reintroduced in response [...] Read more.
Rammed earth (RE), a traditional material aligned with circular economy (CE) principles, has been gaining renewed interest in contemporary construction due to its low environmental impact and compatibility with sustainable building strategies. Though not a modern invention, it is being reintroduced in response to the increasingly strict European Union (EU) regulations on carbon footprint, life cycle performance, and thermal efficiency. RE walls offer multiple benefits, including humidity regulation, thermal mass, plasticity, and structural strength. This study also draws attention to their often-overlooked ability to mitigate indoor overheating. To preserve these advantages while enhancing thermal performance, this study explores insulation strategies that maintain the vapor-permeable nature of RE walls. A parametric analysis using Delphin 6.1 software was conducted to simulate heat and moisture transfer in two main configurations: (a) a ventilated system insulated with mineral wool (MW), wood wool (WW), hemp shives (HS), and cellulose fiber (CF), protected by a jute mat wind barrier and finished with wooden cladding; (b) a closed system using MW and WW panels finished with lime plaster. In both cases, clay plaster was applied on the interior side. The results reveal distinct hygrothermal behavior among the insulation types and confirm the potential of natural, low-processed materials to support thermal comfort, moisture buffering, and the alignment with CE objectives in energy-efficient construction. Full article
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13 pages, 5503 KiB  
Article
Effects of Temperature, Stress, and Grain Size on the High-Temperature Creep Mechanism of FeCrAl Alloys
by Huan Yao, Changwei Wu, Tianzhou Ye, Pengfei Wang, Junmei Wu, Yingwei Wu and Ping Chen
Metals 2025, 15(8), 845; https://doi.org/10.3390/met15080845 - 29 Jul 2025
Viewed by 308
Abstract
FeCrAl exhibits excellent resistance to high temperatures, corrosion, and irradiation, making it a prime candidate material for accident-tolerant fuel (ATF) cladding. This study investigates the high-temperature creep behavior of FeCrAl alloys with grain sizes of 12.0 μm and 9.9 μm under temperatures ranging [...] Read more.
FeCrAl exhibits excellent resistance to high temperatures, corrosion, and irradiation, making it a prime candidate material for accident-tolerant fuel (ATF) cladding. This study investigates the high-temperature creep behavior of FeCrAl alloys with grain sizes of 12.0 μm and 9.9 μm under temperatures ranging from 450 °C to 650 °C and applied stresses between 75 and 200 MPa. The texture, grain morphology, grain orientation, and dislocation density of FeCrAl were characterized by electron backscatter diffraction (EBSD). The results indicate that temperature, applied stress, and grain size are the primary factors governing high-temperature creep behavior. The material texture showed no significant difference before and after creep. Large grains tend to engulf smaller ones during the creep process at lower temperatures and stresses, reducing the proportion of low-angle grain boundaries (LAGBs). In contrast, at higher temperatures or under higher stress, dislocations proliferate within grains, leading to a significant increase in the number of LAGBs. As the applied stress increases, the dominant creep mechanism tends to convert from grain boundary sliding to dislocation motion. Moreover, higher temperatures or smaller grain sizes lower the critical stress required to activate dislocation motion and significantly increase dislocation density, severely degrading the creep resistance. Full article
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24 pages, 3226 KiB  
Article
The Environmental Impacts of Façade Renovation: A Case Study of an Office Building
by Patrik Štompf, Rozália Vaňová and Stanislav Jochim
Sustainability 2025, 17(15), 6766; https://doi.org/10.3390/su17156766 - 25 Jul 2025
Viewed by 503
Abstract
Renovating existing buildings is a key strategy for achieving the EU’s climate targets, as over 75% of the current building stock is energy inefficient. This study evaluates the environmental impacts of three façade renovation scenarios for an office building at the Technical University [...] Read more.
Renovating existing buildings is a key strategy for achieving the EU’s climate targets, as over 75% of the current building stock is energy inefficient. This study evaluates the environmental impacts of three façade renovation scenarios for an office building at the Technical University in Zvolen (Slovakia) using a life cycle assessment (LCA) approach. The aim is to quantify and compare these impacts based on material selection and its influence on sustainable construction. The analysis focuses on key environmental indicators, including global warming potential (GWP), abiotic depletion (ADE, ADF), ozone depletion (ODP), toxicity, acidification (AP), eutrophication potential (EP), and primary energy use (PERT, PENRT). The scenarios vary in the use of insulation materials (glass wool, wood fibre, mineral wool), façade finishes (cladding vs. render), and window types (aluminium vs. wood–aluminium). Uncertainty analysis identified GWP, AP, and ODP as robust decision-making categories, while toxicity-related results showed lower reliability. To support integrated and transparent comparison, a composite environmental index (CEI) was developed, aggregating characterisation, normalisation, and mass-based results into a single score. Scenario C–2, featuring an ETICS system with mineral wool insulation and wood–aluminium windows, achieved the lowest environmental impact across all categories. In contrast, scenarios with traditional cladding and aluminium windows showed significantly higher impacts, particularly in fossil fuel use and ecotoxicity. The findings underscore the decisive role of material selection in sustainable renovation and the need for a multi-criteria, context-sensitive approach aligned with architectural, functional, and regional priorities. Full article
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17 pages, 7068 KiB  
Article
Effect of Ni-Based Buttering on the Microstructure and Mechanical Properties of a Bimetallic API 5L X-52/AISI 316L-Si Welded Joint
by Luis Ángel Lázaro-Lobato, Gildardo Gutiérrez-Vargas, Francisco Fernando Curiel-López, Víctor Hugo López-Morelos, María del Carmen Ramírez-López, Julio Cesar Verduzco-Juárez and José Jaime Taha-Tijerina
Metals 2025, 15(8), 824; https://doi.org/10.3390/met15080824 - 23 Jul 2025
Viewed by 353
Abstract
The microstructure and mechanical properties of welded joints of API 5L X-52 steel plates cladded with AISI 316L-Si austenitic stainless steel were evaluated. The gas metal arc welding process with pulsed arc (GMAW-P) and controlled arc oscillation were used to join the bimetallic [...] Read more.
The microstructure and mechanical properties of welded joints of API 5L X-52 steel plates cladded with AISI 316L-Si austenitic stainless steel were evaluated. The gas metal arc welding process with pulsed arc (GMAW-P) and controlled arc oscillation were used to join the bimetallic plates. After the root welding pass, buttering with an ERNiCrMo-3 filler wire was performed and multi-pass welding followed using an ER70S-6 electrode. The results obtained by optical and scanning electron microscopy indicated that the shielding atmosphere, welding parameters, and electric arc oscillation enabled good arc stability and proper molten metal transfer from the filler wire to the sidewalls of the joint during welding. Vickers microhardness (HV) and tensile tests were performed for correlating microstructural and mechanical properties. The mixture of ERNiCrMo-3 and ER70S-6 filler materials presented fine interlocked grains with a honeycomb network shape of the Ni–Fe mixture with Ni-rich grain boundaries and a cellular-dendritic and equiaxed solidification. Variation of microhardness at the weld metal (WM) in the middle zone of the bimetallic welded joints (BWJ) is associated with the manipulation of the welding parameters, promoting precipitation of carbides in the austenitic matrix and formation of martensite during solidification of the weld pool and cooling of the WM. The BWJ exhibited a mechanical strength of 380 and 520 MPa for the yield stress and ultimate tensile strength, respectively. These values are close to those of the as-received API 5L X-52 steel. Full article
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14 pages, 7570 KiB  
Article
Experimental Study on Effects of Lateral Spacing on Flame Propagation over Solid Fuel Matrix
by Xin Xu, Yanyan Ma, Guoqing Zhu, Zhen Hu and Yumeng Wang
Fire 2025, 8(7), 284; https://doi.org/10.3390/fire8070284 - 20 Jul 2025
Viewed by 463
Abstract
The increasing complexity of urban structures has significantly elevated the risk and severity of façade fires in high-rise buildings. Unlike traditional models assuming continuous fuel beds, real-world fire scenarios often involve discrete combustible materials arranged in discrete fuel matrices. This study presents a [...] Read more.
The increasing complexity of urban structures has significantly elevated the risk and severity of façade fires in high-rise buildings. Unlike traditional models assuming continuous fuel beds, real-world fire scenarios often involve discrete combustible materials arranged in discrete fuel matrices. This study presents a systematic investigation into the influence of lateral spacing on vertical flame propagation behavior. Laboratory-scale experiments were conducted using vertically oriented polymethyl methacrylate (PMMA) fuel arrays under nine different spacing configurations. Results reveal that lateral spacing plays a critical role in determining flame spread paths and intensities. Specifically, with a vertical spacing fixed at 8 cm, a lateral spacing of 10 mm resulted in rapid flame growth, reaching a peak flame height of approximately 96.5 cm within 450 s after ignition. In contrast, increasing the lateral spacing to 15 mm significantly slowed flame development, achieving a peak flame height of just under 90 cm at approximately 600 s. This notable transition in flame dynamics is closely associated with the critical thermal boundary layer thickness (~11.5 mm). Additionally, at 10 mm spacing, a chimney-like effect was observed, enhancing upward air entrainment and resulting in intensified combustion. These findings reveal the coupled influence of geometric configuration and heat transfer mechanisms on façade flame propagation. The insights gained provide guidance for cladding system design, suggesting that increasing lateral separation between combustible elements may be an effective strategy to limit flame spread and enhance fire safety performance in buildings. Full article
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35 pages, 2895 KiB  
Review
Ventilated Facades for Low-Carbon Buildings: A Review
by Pinar Mert Cuce and Erdem Cuce
Processes 2025, 13(7), 2275; https://doi.org/10.3390/pr13072275 - 17 Jul 2025
Viewed by 898
Abstract
The construction sector presently consumes about 40% of global energy and generates 36% of CO2 emissions, making facade retrofits a priority for decarbonising buildings. This review clarifies how ventilated facades (VFs), wall assemblies that interpose a ventilated air cavity between outer cladding [...] Read more.
The construction sector presently consumes about 40% of global energy and generates 36% of CO2 emissions, making facade retrofits a priority for decarbonising buildings. This review clarifies how ventilated facades (VFs), wall assemblies that interpose a ventilated air cavity between outer cladding and the insulated structure, address that challenge. First, the paper categorises VFs by structural configuration, ventilation strategy and functional control into four principal families: double-skin, rainscreen, hybrid/adaptive and active–passive systems, with further extensions such as BIPV, PCM and green-wall integrations that couple energy generation or storage with envelope performance. Heat-transfer analysis shows that the cavity interrupts conductive paths, promotes buoyancy- or wind-driven convection, and curtails radiative exchange. Key design parameters, including cavity depth, vent-area ratio, airflow velocity and surface emissivity, govern this balance, while hybrid ventilation offers the most excellent peak-load mitigation with modest energy input. A synthesis of simulation and field studies indicates that properly detailed VFs reduce envelope cooling loads by 20–55% across diverse climates and cut winter heating demand by 10–20% when vents are seasonally managed or coupled with heat-recovery devices. These thermal benefits translate into steadier interior surface temperatures, lower radiant asymmetry and fewer drafts, thereby expanding the hours occupants remain within comfort bands without mechanical conditioning. Climate-responsive guidance emerges in tropical and arid regions, favouring highly ventilated, low-absorptance cladding; temperate and continental zones gain from adaptive vents, movable insulation or PCM layers; multi-skin adaptive facades promise balanced year-round savings by re-configuring in real time. Overall, the review demonstrates that VFs constitute a versatile, passive-plus platform for low-carbon buildings, simultaneously enhancing energy efficiency, durability and indoor comfort. Future advances in smart controls, bio-based materials and integrated energy-recovery systems are poised to unlock further performance gains and accelerate the sector’s transition to net-zero. Emerging multifunctional materials such as phase-change composites, nanostructured coatings, and perovskite-integrated systems also show promise in enhancing facade adaptability and energy responsiveness. Full article
(This article belongs to the Special Issue Sustainable Development of Energy and Environment in Buildings)
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28 pages, 5370 KiB  
Article
Multiscale Evaluation of Recycled Plastic Corrugated Panels for Sustainable Construction
by Aaroon Joshua Das and Majid Ali
Buildings 2025, 15(14), 2423; https://doi.org/10.3390/buildings15142423 - 10 Jul 2025
Viewed by 643
Abstract
The global push for sustainable building practices has intensified the search for low-carbon, recyclable alternatives to traditional roofing materials. This study investigated the structural viability of corrugated panels fabricated from 100% post-consumer recycled HDPE and PP for roofing and cladding applications under real-world [...] Read more.
The global push for sustainable building practices has intensified the search for low-carbon, recyclable alternatives to traditional roofing materials. This study investigated the structural viability of corrugated panels fabricated from 100% post-consumer recycled HDPE and PP for roofing and cladding applications under real-world loading and environmental conditions. Promising main attributes include durability, corrosion resistance, and low environmental impact. Mechanical testing revealed a flexural strength of 8.4 MPa for rHDPE and 6.3 MPa for rPP. Under impact loading, rPP retained 53% of its initial strength, while rHDPE retained 28%, as validated by drop-weight and pendulum impact tests. Vibration testing (ASTM E1876) demonstrated that rPP exhibited 18% higher longitudinal damping, whereas rHDPE outperformed in out-of-plane vibration control. XRD and SEM-EDS confirmed distinct crystalline and morphological structures responsible for the observed behavior. Findings from this investigation, supported by prototype slab testing, confirm that integrating recycled plastics facilitates the creation of durable and sustainable building envelopes for circular construction practices. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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20 pages, 13326 KiB  
Article
Stress–Strain and Structural Evolution on the Localized Interface of Stainless Steel Clad Plate
by Yinpeng Wang, Bo Gao, Qiqing Tian, Chunhui Jiang, Lu Zhu, Yanguang Cao, Wei Wei and Zhaodong Li
Materials 2025, 18(14), 3255; https://doi.org/10.3390/ma18143255 - 10 Jul 2025
Viewed by 352
Abstract
By applying different heat treatment processes (furnace cooling, air cooling, and water cooling), the stress–strain behavior of the localized interfacial region in weathering steel–stainless steel clad plates was investigated using nanoindentation, along with an analysis of interfacial microstructure formation and strengthening mechanisms. The [...] Read more.
By applying different heat treatment processes (furnace cooling, air cooling, and water cooling), the stress–strain behavior of the localized interfacial region in weathering steel–stainless steel clad plates was investigated using nanoindentation, along with an analysis of interfacial microstructure formation and strengthening mechanisms. The results show that samples in the as-rolled (R), furnace-cooled (FC), air-cooled (AC), and water-cooled (WC) conditions exhibit distinct interfacial morphologies and local mechanical properties. A well-defined interfacial layer forms between the base and cladding materials, where a high density of dislocations, grain boundaries, precipitates, and nanoscale oxides significantly enhances interfacial strength, resulting in a yield strength (Rp0.2) much higher than that of either adjacent metal. Across the transition from weathering steel to stainless steel, the interfacial region consists of ferrite—interfacial layer—“new austenite”—stainless steel austenite. Its formation is predominantly governed by element diffusion, which is strongly influenced by the applied heat treatment. Variations in diffusion behavior significantly affect the microstructural evolution of the dual-phase transition zone at the interface, thereby altering the local mechanical response. Full article
(This article belongs to the Section Metals and Alloys)
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19 pages, 8722 KiB  
Article
Effect of Laser Power on Microstructure and Tribological Performance of Ni60/WC Bionic Unit Fabricated via Laser Cladding
by You Lv, Bo Cui, Zhaolong Sun and Yan Tong
Metals 2025, 15(7), 771; https://doi.org/10.3390/met15070771 - 8 Jul 2025
Viewed by 334
Abstract
The unique structures and properties of natural organisms provide abundant inspiration for surface modification research in materials science. In this paper, the tribological advantages of radial ribs found on shell surfaces were combined with laser cladding to address challenges in material surface strengthening. [...] Read more.
The unique structures and properties of natural organisms provide abundant inspiration for surface modification research in materials science. In this paper, the tribological advantages of radial ribs found on shell surfaces were combined with laser cladding to address challenges in material surface strengthening. Laser cladding technology was used to fabricate bionic units on the surface of 20CrMnTi steel. The alloy powder consisted of a Ni-based alloy with added WC particles. The influence of laser power (1.0 kW–3.0 kW) on the dimensions, microstructure, hardness, surface roughness, and tribological properties of the bionic units was investigated to enhance the tribological performance of the Ni60/WC bionic unit. The microstructure, phase composition, hardness, and tribological behavior of the bionic units were characterized using scanning electron microscopy (SEM), X-ray diffraction (XRD), a microhardness tester, and a wear tester. Experimental results show that the dimensions of the bionic units increased with laser power. However, beyond a certain threshold, the growth rate of the width and height gradually slowed due to heat conduction and edge cooling effects. The microstructure primarily consisted of equiaxed and dendritic crystals, with grain refinement observed at higher laser powers. The addition of WC resulted in average hardness values of 791 HV0.2, 819 HV0.2, 835 HV0.2, and 848 HV0.2 across the samples. This enhancement in hardness was attributed to dispersion strengthening and grain refinement. Increasing the laser power also reduced the surface roughness of the bionic units, though excessively high laser power led to a roughness increase. The presence of WC altered the wear mechanism of the bionic units. Compared to the wear observed in the N60 sample, the wear amount of the WC-containing samples decreased by 73.7%, 142.1%, 157.5%, and 263.1%, respectively. Hard WC particles played a decisive role in enhancing tribological performance of the bionic unit. Full article
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29 pages, 5671 KiB  
Review
Research Progress in and Defect Improvement Measures for Laser Cladding
by Bo Cui, Peiqing Zhou and You Lv
Materials 2025, 18(13), 3206; https://doi.org/10.3390/ma18133206 - 7 Jul 2025
Viewed by 384
Abstract
Laser cladding, a cutting-edge surface modification technique for metals, offers a novel approach to enhancing the wear and corrosion resistance of substrates due to its rapid heating and cooling capabilities, precise control over coating thickness and dilution rates, and non-contact processing characteristics. However, [...] Read more.
Laser cladding, a cutting-edge surface modification technique for metals, offers a novel approach to enhancing the wear and corrosion resistance of substrates due to its rapid heating and cooling capabilities, precise control over coating thickness and dilution rates, and non-contact processing characteristics. However, disparities in the physical properties between the coating material and the substrate, coupled with the improper utilization of process parameters, can lead to coating defects, thereby compromising the quality of the coating. This paper examines the effects of material systems and process parameters on laser cladding composite coatings and shows that cracking is mainly caused by thermal and residual stresses. This article summarizes the methods for crack improvement and prevention in five aspects: the selection of processes in the preparation stage, the application of auxiliary fields in the cladding process, heat treatment technology, the use of auxiliary software, and the search for new processes and new structural materials. Finally, the future development trends of laser cladding technology are presented. Full article
(This article belongs to the Section Manufacturing Processes and Systems)
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13 pages, 3086 KiB  
Article
Single-Polarization Single-Mode Hollow-Core Anti-Resonant Fiber with Low Loss and Wide Bandwidth
by Yong You, Wei Liu, Shuo Zhang, Jianxiong Wu, Yuanjiang Li, Huimin Shi and Haokun Yang
Photonics 2025, 12(7), 686; https://doi.org/10.3390/photonics12070686 - 7 Jul 2025
Viewed by 525
Abstract
Stable generation and propagation of single-polarization single-mode (SPSM) beams in hollow-core fiber (HCF) has become an important research direction. However, their routine use is yet to become a reality, a major obstacle is to maintain the polarization state of light at a sufficiently [...] Read more.
Stable generation and propagation of single-polarization single-mode (SPSM) beams in hollow-core fiber (HCF) has become an important research direction. However, their routine use is yet to become a reality, a major obstacle is to maintain the polarization state of light at a sufficiently long transmission distance in a wide spectral range. In the paper, a hollow-core anti-resonant fiber (HC-ARF) that can support SPSM beam transmission with an average loss of 15 dB/km in wavelengths beyond 1000 nm is proposed. SPSM guidance is achieved by setting the cladding tubes in the orthogonal direction to have different structures and material properties. Different cladding tube structures break the degeneracy of polarization modes, and different cladding tube materials make the polarization modes experience enough loss difference. In the range of more than 600 nm, the y-polarization loss ≈ 9.3 dB/km, while the x-polarization is > 500 dB/km, and the birefringence is > 1.7 × 10−5. In addition, the SPSM optimization process and bending losses in different directions are also discussed in detail. Full article
(This article belongs to the Special Issue Applications and Development of Optical Fiber Sensors)
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