Search Results (934)

Metal/composite interfacial interactions are critical to the mechanical performance of Fiber Metal Laminates (FMLs). In this study, the feasibility of successively combining Vacuum-Assisted Resin Transfer Molding (VARTM) and Vacuum Bagging (VB) was investigated, a strategy that has not been reported in the literature for the fabrication of FMLs with 2/1 stacking configuration, using low-cost 3003-H14 aluminum alloy. The substrate was surface modified through mechanical abrasion and chemical etching in an ultrasonic bath with a 0.1 M NaOH solution, varying the exposure time (20, 40, and 60 min). These surfaces were characterized by optical microscopy and atomic force microscopy (AFM), conducting both qualitative and quantitative analyses of the two- and three-dimensional surface features associated with pore morphology. Additionally, their effects on interlaminar strength and Mode I failure modes of the adhesive joint at the metal/composite interface were evaluated. Micrographs of the surface variants revealed a systematic evolution of the metallic microstructure. The T-peel tests demonstrated that the microstructural features influenced the interlaminar behavior. The 40 min treatment exhibited the highest initial peak force (26.4 N) and the highest average peel force (12.4 N), with a predominantly cohesive mixed-mode failure, representing the most favorable configuration for maximizing adhesion at the metal/composite interface. Full article

With the increasing demand to scale the chip industry, attention is turning to the vital role that phosphanes and silanes play in semiconductor manufacturing processes such as chemical vapor deposition, plasma etching, and impurity doping. High-performance semiconductors often require a supply of ultra-pure gaseous phosphine (≥99.999%) to ensure the formation of defect-free thin-film structures with high integrity and strong functionality. In recent years, research on high-purity PH₃ synthesis methods has mainly focused on two pathways: the acidic route with fewer side reactions, high by-product economics, and higher exergy of high-purity PH₃, and the alkaline alternative with greater potential for practical application through lower reaction temperatures and a simpler reaction process. This paper presents the first comparative study and analysis on the preparation of ultra-high-purity PH₃ and its process energy consumption. Using Aspen and its related software, the energy consumption and cost issues are discussed, and the process heat exchange network is established and optimised. By combining Aspen Plus V14 with MATLAB 2023, an artificial neural network (ANN) prediction model is established, and the parameters of the distillation section equipment are optimised through the NSGA-II model to solve problems such as low product yield and large equipment exergy loss. After optimisation, it can be found that in terms of energy consumption and cost indicators, the acidic process has greater advantages in large-scale production of high-purity PH₃. The total energy consumption of the acidic process is 1.6 × 10⁸ kJ/h, which is only one-third that of the alkaline process, while the cost of the heat exchange equipment is approximately three-quarters that of the alkaline process. Through dual-objective optimisation, the exergy loss of the acidic distillation part can be reduced by 1714.1 kW, and the economic cost can be reduced by USD 3673. Therefore, from the perspective of energy usage and equipment manufacturing, the comprehensive analysis of the acidic process has more advantages than that of the alkaline process. Full article

Photocatalytic technologies based on silicon (Si-based) nanostructures offer a promising solution for water purification, hydrogen generation, and the conversion of CO₂ into useful chemical compounds. This review systematizes the diversity of modern approaches to the synthesis and modification of Si-based photocatalysts, including chemical deposition, metal-associated etching, hydrothermal methods, and atomic layer deposition. Heterostructures, plasmonic effects, and co-catalysts that enhance photocatalytic activity are considered. Particular attention is drawn to the silicon doping of semiconductors, such as TiO₂ and ZnO, to enhance their optical and electronic properties. The formation of heterostructures and the evaluation of their efficiency were discussed. Despite the high biocompatibility and availability of silicon, its photocorrosion and limited stability require the development of protective coatings and morphology optimization. The application of machine learning for predicting redox potentials and optimizing photocatalyst synthesis could offer new opportunities for increasing their efficiency. The review highlights the potential of Si-based materials for sustainable technologies and provides a roadmap for further research. Full article

Quasicrystals are ordered phases without periodicity. They are often found in aluminium and other alloys. They can appear in different sizes. Therefore, several metallographic and characterisation techniques are required to fully determine their shape, size, crystallography, and chemical composition. This review paper gives special attention to identifying quasicrystals in aluminium alloys using classical metallographic techniques, such as etching, deep etching, and particle extraction, which allow the investigation of larger areas by light and scanning electron microscope, giving additional information by combining with complementary high-resolution techniques. Full article

During the grinding process of K9 glass, various forms of surface damage—such as indentations and pitting—as well as subsurface damage—including cracks and residual stress—are generated. This paper focuses on the planetary grinding method utilizing bonded abrasives for both process research and subsurface damage detection. It examines the timeliness of grinding duration and analyzes the effects of abrasive grain size and grinding pressure on surface quality. Building upon the principle of differential etching, an improved HF chemical etching method is proposed to establish a relationship model that correlates the depth of subsurface damage with abrasive grain size, applied pressure, and surface roughness. Full article

Silica fiber-reinforced silica aerogel (SFRSA) has low dielectric constant, light weight and high temperature resistance characteristics, making it one of the preferred materials for heat-resistant absorptive layers on the surfaces of high-speed aircraft. However, due to its ultra-high porosity, poor rigidity, and sensitivity to organic solvents, existing machining and chemical etching processes struggle to achieve patterned preparation of metallic layers on aerogel substrates. In order to address this issue, the present study employs femtosecond laser etching of the metal layer on the SFRSA surface. Orthogonal experiments were conducted to analyze the impact of different laser process parameters on the etching quality. With straightness as the primary factor, the optimal process parameters obtained were a laser power set to 2.15 W, a laser etching speed of 200 mm/s, and a laser etching time of 9. This achieved an etching width of 26.16 μm, a heat-affected zone of 39.16 μm, and straightness of 7.9 μm. Finally, Raman spectroscopy was used to study laser-ablated samples; thermogravimetric analysis (TGA) and Pyrolysis-Gas Chromatography–Mass Spectrometry analysis (Py-GC-MS) were employed to investigate the changes in the metal layer at high temperatures. A compositional analysis was conducted, revealing a decrease in carbon content within the etched region following laser ablation. The production of CO₂ gas and surface oxidation indicated that laser etching primarily operates via a photothermal mechanism. Full article

The corrosion resistance and microstructural characteristics of 17-4 PH stainless steel fabricated through Metal Binder Jetting (MBJ) were investigated through Cyclic Potentiodynamic Polarization (CPP), Open Circuit Potential (OCP) monitoring, SEM-EDX, optical microscopy, XRD, and chemical etching. Electrochemical tests revealed that as-sintered samples exhibited isotropic corrosion performance across different build-up orientations and directions. The CPP tests indicated the formation of a passive film with limited stability, while the monitoring of the OCP showed initial instability, followed by stabilization over time. Microstructural analysis indicated the presence of microporosities and a structure consisting of martensitic and ferritic grains in the as-sintered 17-4 PH, alongside copper and niobium segregations at grain boundaries, which may deeply influence localized corrosion susceptibility. These findings suggest that the as-sintered 17-4 PH fabricated through MBJ exhibits comparable corrosion behavior to 17-4 PH additive-manufactured through other techniques in which the sintering process is involved. The study highlights the influence of microstructure on electrochemical performance and underscores the need for post processing treatments to enhance corrosion resistance. Full article

A duplex coating system, consisting of a laser-cladded Fe-Cr-based interlayer and a silicon-doped diamond-like carbon (Si-DLC) top layer, was deposited on medium carbon steel substrate using laser cladding (LC) followed by plasma-enhanced chemical vapor deposition (PECVD). The LC interlayer (thickness of 1.5 mm, hardness of 455–620 HV0.3) was applied on both argon ion-etched and non-etched substrate surfaces. The microstructure and adhesion strength of the coatings were systematically investigated. The results show that the LC interlayer significantly enhanced the mechanical support for the Si-DLC coating, increasing adhesion strength by 4~5 times compared to direct deposition. Argon ion etching introduced micro-roughened surface features, increasing interfacial contact area and further boosting adhesion. A synergistic effect was observed between substrate hardness and ion etching in enhancing Si-DLC coating adhesion. Full article

Zeolites are widely used as solid acid catalysts and also as supports in complex multifunctional heterogeneous systems. In recent years, there has been an increase in the development of zeolite-based catalysts with hierarchical porosity combined with metal dopants (modifiers or catalysts). These modifications can significantly improve the catalytic characteristics of such materials. In this review, we discuss the application of hierarchically porous zeolites, including metal-doped ones, in catalytic reactions employed in the production and upgrading of liquid fuels, i.e., pyrolysis of biomass and polymeric wastes; conversion of alcohols to fuel hydrocarbons, aromatics and olefins; cracking and hydrocracking of polymeric wastes and hydrocarbons; and hydroisomerization. It is revealed that, in many cases, higher activity, selectivity and stability can be achieved for metal-doped hierarchical zeolites in comparison with parent ones due to control over the diffusion, surface acidity and coke deposition processes. Full article

High-throughput biological and chemical assays increasingly require parallel sample manipulation using arrays of micronozzle apertures. Liquid-to-liquid ejection avoids air–liquid interfaces, thereby reducing sample evaporation and mechanical stress while simplifying device operation. However, existing microfluidic platforms for parallel handling suffer from high dead volume, limited optical access, and poor scalability due to thick structural layers. Here, we present a transparent three-layer 4 × 4 micronozzle array with 40 μm diameter openings and a photolithographically fabricated SU-8 membrane. Our sacrificial layer process yields a 30 µm SU-8 membrane—approximately a 70% reduction in thickness—thereby lowering vertical channel dead volume and eliminating the need for costly glass etching. The resulting architecture enables parallel particle and nanoliter liquid manipulation with real-time optical clarity and enables water-to-water ejection, avoiding air–liquid interfaces. This work demonstrates the water-to-water ejection of 0.5–10 µm microparticles using a transparent, low-dead volume SU-8/PDMS micronozzle array and provides a basis for future studies on substrate deposition and cell handling workflows. Full article

This article presents an innovative and highly sustainable method for recycling photovoltaic (PV) panels laminated with very soft polydimethylsiloxane (PDMS) gels. This approach eliminates energy-intensive and environmentally harmful processes such as burning and chemical etching due to simple and clean mechanical delamination at room temperature via polyethylene wedges. This technology significantly contributes to environmental sustainability by facilitating the direct reuse of materials, reducing the amount of hazardous waste, and minimizing energy consumption during recycling. PDMS panels achieve extremely low annual degradation rates (0.15–0.22%) and excellent recycling efficiencies (95–98%) compared to conventional EVA/POE laminated panels, with up to 81% of the panel weight being directly reused. This has led to a drastic reduction in the overall carbon footprint and is in line with the principles of circular economy and sustainable development goals (SDGs). The synergistic combination of long service life and efficient end-of-life processing makes this technology a cornerstone of sustainability in the photovoltaic industry. It addresses pressing environmental and socioeconomic challenges by promoting resource efficiency, reducing photovoltaic waste by up to 114 times, and enabling policies and practices that support the global energy transition. Full article

The study examines in detail the possibility of using well casing as a means for power transmission downhole to high-power equipment, such as pumps. The ultimate goal is to transmit single-phase AC to the well bottom and then convert it into three-phase power to operate the downhole equipment, which is a major challenge for such applications. The focus is set on the particular problem of the contact between the packer slips and the casing, and the study aims to examine it in detail. An analysis of high-voltage effects (arcing, etching, contact welding, and heating) and possible mechanical and chemical failures (fatigue, corrosion, surface treatment, contact pressure, and stresses) is performed. These effects are evaluated using common physics laws, and the mechanical structural behavior of the contact is analyzed through Finite Element Method simulation. The performed calculations and analyses show that this is a viable and innovative solution that eliminates the use of cables (umbilicals), especially for long distances and in deep wells. The main contribution is the validated conceptual design, with physical prototyping and tests planned for the next stage of this research. Full article

Polyethylene terephthalate (PET) is widely used in food packaging, biomedical, and optical applications, but its inherent wettability limitations can hinder its performance in extreme environments. To this end, several methods have been developed to improve PET wetting properties. Yet, most of the methods proposed are wet and involve the use of chemical reagents, whereas, in most of the dry-based methods, such as plasma-based methods, which can easily tune the wetting properties of polymeric materials such as PET, achieving long-term stability, especially in extreme wetting states (superhydrophilicity and superhydrophobicity), remains a challenge. In this work, oxygen plasma etching is used to micro-nanotexture thin and, therefore, flexible PET films (thickness: 50 μm) for three different time durations of 4, 6, and 12 min followed by a C₄F₈ plasma deposition of a hydrophobic film or a hydrophilic poly (ethylene glycol) coating depending on the wettability profile targeted. Using this dry and, therefore, “green” and simple two step method, durable superhydrophilic and superhydrophobic surfaces that last for at least one year have been successfully realized. Finally, it is also shown that wetting control can be achieved without significantly affecting the inherent optical properties of the PET film (texturing duration up to 6 min), highlighting the multifunctionality of the plasma micro-nanotextured PET film. Full article

In recent years, machine learning (ML) techniques have gained significant attention in time series classification tasks, particularly in industrial applications where early detection of abnormal conditions is crucial. This study proposes an intelligent monitoring framework based on a multimodal convolutional neural network (CNN) to classify normal and abnormal copper ion (Cu²⁺) concentration states in the etching process in the printed circuit board (PCB) industry. Maintaining precise control Cu²⁺ concentration is critical in ensuring the quality and reliability of the etching processes. A sliding window approach is employed to segment the data into fixed-length intervals, enabling localized temporal feature extraction. The model fuses two input modalities—raw one-dimensional (1D) time series data and two-dimensional (2D) recurrence plots—allowing it to capture both temporal dynamics and spatial recurrence patterns. Comparative experiments with traditional machine learning classifiers and single-modality CNNs demonstrate that the proposed multimodal CNN significantly outperforms baseline models in terms of accuracy, precision, recall, F1-score, and G-measure. The results highlight the potential of multimodal deep learning in enhancing process monitoring and early fault detection in chemical-based manufacturing. This work contributes to the development of intelligent, adaptive quality control systems in the PCB industry. Full article

We present a low-loss fan-in/fan-out (FIFO) device fabricated from a bundle of chemically etched optical fibers integrated within a standard FC/PC connector. The device demonstrates efficient coupling with insertion losses of 0.32 dB and 0.40 dB at wavelengths of 1310 nm and 1550 nm, respectively. Crosstalk and back reflection were measured to be below −41.8 dB and 51.3 dB, confirming high channel isolation and minimal signal degradation. This compact and connectorized solution offers a practical approach for scalable multicore fiber interfacing in advanced optical communication systems. Full article