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Search Results (932)

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Keywords = charge-transfer resistance

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13 pages, 3810 KiB  
Article
Solar-Driven Selective Benzyl Alcohol Oxidation in Pickering Emulsion Stabilized by CNTs/GCN Hybrids Photocatalyst
by Yunyi Han, Yuwei Hou, Xuezhong Gong, Yu Zhang, Meng Wang, Pekhyo Vasiliy Ivanovich, Meili Guan and Jianguo Tang
Catalysts 2025, 15(8), 753; https://doi.org/10.3390/catal15080753 (registering DOI) - 7 Aug 2025
Abstract
Herein, a bi-functional composite photocatalyst was synthesized by integrating carbon nanotubes (CNTs) and graphitic carbon nitride (GCN) via a facile electrostatic self-assembly strategy. The resulting CNTs/GCN composite served dual roles as both a solid emulsifier and a photocatalyst, enabling highly efficient photocatalytic benzyl [...] Read more.
Herein, a bi-functional composite photocatalyst was synthesized by integrating carbon nanotubes (CNTs) and graphitic carbon nitride (GCN) via a facile electrostatic self-assembly strategy. The resulting CNTs/GCN composite served dual roles as both a solid emulsifier and a photocatalyst, enabling highly efficient photocatalytic benzyl alcohol oxidation within a Pickering emulsion system. The relationship between emulsion droplet size and solid emulsifier dosage was investigated and optimized. The enhanced photocatalytic function was supported by an improved photocurrent response and reduced charge-transfer resistance, attributed to superior charge separation efficiency. Consequently, the benzyl alcohol conversion efficiency achieved in the Pickering emulsion system (58.9%) was three-fold of that observed in a traditional oil–water non-emulsion system (19.0%). Key active species were identified as photoholes, and an interfacial reaction mechanism was proposed. This work provides a new approach for extending photocatalytic applications in aqueous environments to diverse organic conversion reactions through the construction of multifunctional photocatalysts. Full article
(This article belongs to the Collection Catalysis in Advanced Oxidation Processes for Pollution Control)
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11 pages, 5112 KiB  
Article
Fabrication of a Porous TiNi3 Intermetallic Compound to Enhance Anti-Corrosion Performance in 1 M KOH
by Zhenli He, Yue Qiu, Yuehui He, Qian Zhao, Zhonghe Wang and Yao Jiang
Metals 2025, 15(8), 865; https://doi.org/10.3390/met15080865 (registering DOI) - 1 Aug 2025
Viewed by 175
Abstract
Porous intermetallic compounds have the properties of porous materials as well as a combination of covalent and metallic bonds, and they exhibit high porosity, structural stability, and corrosion resistance. In this work, a porous TiNi3 intermetallic compound was fabricated through reactive synthesis [...] Read more.
Porous intermetallic compounds have the properties of porous materials as well as a combination of covalent and metallic bonds, and they exhibit high porosity, structural stability, and corrosion resistance. In this work, a porous TiNi3 intermetallic compound was fabricated through reactive synthesis of elemental powders. Next, detailed studies of its phase composition and pore structure characteristics at different sintering temperatures, as well as its corrosion behavior against an alkaline environment, were carried out. The results show that the as-prepared porous TiNi3 intermetallic compound has abundant pore structures, with an open porosity of 56.5%, which can be attributed to a combination of the bridging effects of initial powder particles and the Kirkendall effect occurring during the sintering process. In 1 M KOH solution, a higher positive corrosion potential (−0.979 VSCE) and a lower corrosion current density (1.18 × 10−4 A∙cm−2) were exhibited by the porous TiNi3 intermetallic compound, compared to the porous Ni, reducing the thermodynamic corrosion tendency and the corrosion rate. The corresponding corrosion process is controlled by the charge transfer process, and the increased charge transfer resistance value (713.9 Ω⋅cm2) of TiNi3 makes it more difficult to charge-transfer than porous Ni (204.5 Ω⋅cm2), thus decreasing the rate of electrode reaction. The formation of a more stable passive film with the incorporation of Ti contributes to this improved corrosion resistance performance. Full article
(This article belongs to the Special Issue Advanced Ti-Based Alloys and Ti-Based Materials)
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25 pages, 4032 KiB  
Review
Insights to Resistive Pulse Sensing of Microparticle and Biological Cells on Microfluidic Chip
by Yiming Yao, Kai Zhao, Haoxin Jia, Zhengxing Wei, Yiyang Huo, Yi Zhang and Kaihuan Zhang
Biosensors 2025, 15(8), 496; https://doi.org/10.3390/bios15080496 - 1 Aug 2025
Viewed by 158
Abstract
Since the initial use of biological ion channels to detect single-stranded genomic base pair differences, label-free and highly sensitive resistive pulse sensing (RPS) with nanopores has made remarkable progress in single-molecule analysis. By monitoring transient ionic current disruptions caused by molecules translocating through [...] Read more.
Since the initial use of biological ion channels to detect single-stranded genomic base pair differences, label-free and highly sensitive resistive pulse sensing (RPS) with nanopores has made remarkable progress in single-molecule analysis. By monitoring transient ionic current disruptions caused by molecules translocating through a nanopore, this technology offers detailed insights into the structure, charge, and dynamics of the analytes. In this work, the RPS platforms based on biological, solid-state, and other sensing pores, detailing their latest research progress and applications, are reviewed. Their core capability is the high-precision characterization of tiny particles, ions, and nucleotides, which are widely used in biomedicine, clinical diagnosis, and environmental monitoring. However, current RPS methods involve bottlenecks, including limited sensitivity (weak signals from sub-nanometer targets with low SNR), complex sample interference (high false positives from ionic strength, etc.), and field consistency (solid-state channel drift, short-lived bio-pores failing POCT needs). To overcome this, bio-solid-state fusion channels, in-well reactors, deep learning models, and transfer learning provide various options. Evolving into an intelligent sensing ecosystem, RPS is expected to become a universal platform linking basic research, precision medicine, and on-site rapid detection. Full article
(This article belongs to the Special Issue Advanced Microfluidic Devices and Lab-on-Chip (Bio)sensors)
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20 pages, 3586 KiB  
Article
Enhanced NiFe2O4 Catalyst Performance and Stability in Anion Exchange Membrane Water Electrolysis: Influence of Iron Content and Membrane Selection
by Khaja Wahab Ahmed, Aidan Dobson, Saeed Habibpour and Michael Fowler
Molecules 2025, 30(15), 3228; https://doi.org/10.3390/molecules30153228 - 1 Aug 2025
Viewed by 273
Abstract
Anion exchange membrane (AEM) water electrolysis is a potentially inexpensive and efficient source of hydrogen production as it uses effective low-cost catalysts. The catalytic activity and performance of nickel iron oxide (NiFeOx) catalysts for hydrogen production in AEM water electrolyzers were [...] Read more.
Anion exchange membrane (AEM) water electrolysis is a potentially inexpensive and efficient source of hydrogen production as it uses effective low-cost catalysts. The catalytic activity and performance of nickel iron oxide (NiFeOx) catalysts for hydrogen production in AEM water electrolyzers were investigated. The NiFeOx catalysts were synthesized with various iron content weight percentages, and at the stoichiometric ratio for nickel ferrite (NiFe2O4). The catalytic activity of NiFeOx catalyst was evaluated by linear sweep voltammetry (LSV) and chronoamperometry for the oxygen evolution reaction (OER). NiFe2O4 showed the highest activity for the OER in a three-electrode system, with 320 mA cm−2 at 2 V in 1 M KOH solution. NiFe2O4 displayed strong stability over a 600 h period at 50 mA cm−2 in a three-electrode setup, with a degradation rate of 15 μV/h. In single-cell electrolysis using a X-37 T membrane, at 2.2 V in 1 M KOH, the NiFe2O4 catalyst had the highest activity of 1100 mA cm−2 at 45 °C, which increased with the temperature to 1503 mA cm−2 at 55 °C. The performance of various membranes was examined, and the highest performance of the tested membranes was determined to be that of the Fumatech FAA-3-50 and FAS-50 membranes, implying that membrane performance is strongly correlated with membrane conductivity. The obtained Nyquist plots and equivalent circuit analysis were used to determine cell resistances. It was found that ohmic resistance decreases with an increase in temperature from 45 °C to 55 °C, implying the positive effect of temperature on AEM electrolysis. The FAA-3-50 and FAS-50 membranes were determined to have lower activation and ohmic resistances, indicative of higher conductivity and faster membrane charge transfer. NiFe2O4 in an AEM water electrolyzer displayed strong stability, with a voltage degradation rate of 0.833 mV/h over the 12 h durability test. Full article
(This article belongs to the Special Issue Water Electrolysis)
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15 pages, 2324 KiB  
Article
Influence of Aluminum Alloy Substrate Temperature on Microstructure and Corrosion Resistance of Cr/Ti Bilayer Coatings
by Yuqi Wang, Tao He, Xiangyang Du, Alexey Vereschaka, Catherine Sotova, Yang Ding, Kang Chen, Jian Li and Peiyu He
Coatings 2025, 15(8), 891; https://doi.org/10.3390/coatings15080891 (registering DOI) - 1 Aug 2025
Viewed by 213
Abstract
Cr/Ti bilayer coatings were deposited on 7050 aluminum alloy via magnetron sputtering at substrate temperatures of room temperature (RT), 150 °C, and 300 °C to investigate temperature effects on microstructure, hardness, and corrosion resistance. All coatings exhibited Cr(110) and Ti(002) phases. Temperature significantly [...] Read more.
Cr/Ti bilayer coatings were deposited on 7050 aluminum alloy via magnetron sputtering at substrate temperatures of room temperature (RT), 150 °C, and 300 °C to investigate temperature effects on microstructure, hardness, and corrosion resistance. All coatings exhibited Cr(110) and Ti(002) phases. Temperature significantly modulated corrosion resistance by altering pore density, grain boundary density, and passivation film composition. Increasing temperature from RT to 150 °C raised corrosion rates primarily due to increased pore density. Further increasing to 300 °C reduced corrosion rates mainly through decreased grain boundary density, while passivation film composition changes altered electrochemical reaction kinetics. Substrate-coating interface defect density primarily influenced hardness with minimal effect on corrosion. Consequently, the RT-deposited coating, despite lower hardness, demonstrated optimal corrosion resistance: polarization resistance (7.17 × 104 Ω·cm2), charge transfer resistance (12,400 Ω·cm2), and corrosion current density (2.47 × 10−7 A/cm2), the latter being two orders of magnitude lower than the substrate. Full article
(This article belongs to the Special Issue Innovative Coatings for Corrosion Protection of Alloy Surfaces)
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16 pages, 4296 KiB  
Article
Enhanced Photocathodic Protection Performance of TiO2/NiCo2S4 Composites for 304 Stainless Steel
by Honggang Liu, Hong Li, Xuan Zhang, Baizhao Xing, Zhuangzhuang Sun and Yanhui Li
Coatings 2025, 15(8), 874; https://doi.org/10.3390/coatings15080874 - 25 Jul 2025
Viewed by 331
Abstract
To address the corrosion of 304 stainless steel in marine environments, TiO2/NiCo2S4 composite photoanodes were fabricated via anodic oxidation and hydrothermal methods. X-ray diffraction, scanning electron microscope, energy-dispersive x-ray spectroscopy, and x-ray photoelectron spectroscopy analyses indicated the growth [...] Read more.
To address the corrosion of 304 stainless steel in marine environments, TiO2/NiCo2S4 composite photoanodes were fabricated via anodic oxidation and hydrothermal methods. X-ray diffraction, scanning electron microscope, energy-dispersive x-ray spectroscopy, and x-ray photoelectron spectroscopy analyses indicated the growth of hexagonal NiCo2S4 particles on anatase TiO2 nanotube arrays, forming a type-II heterojunction. Spectroscopy of ultraviolet-visible diffuse reflectance absorption showed that NiCo2S4 extended TiO2’s light absorption into the visible region. Electrochemical tests revealed that under visible light, the composite photoanode decreased the corrosion potential of 304ss to −0.7 V vs. SCE and reduced charge transfer resistance by 20% compared to pure TiO2. The enhanced performance stemmed from efficient electron-hole separation and transport enabled by the type-II heterojunction. Cyclic voltammetry tests indicated the composite’s electrochemical active surface area increased 1.8-fold, demonstrating superior catalytic activity. In conclusion, the TiO2/NiCo2S4 composite photoanode offers an effective approach for marine corrosion protection of 304ss. Full article
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13 pages, 5115 KiB  
Article
Study the Effect of Heat Treatment on the Corrosion Resistance of AISI 347H Stainless Steel
by Yunyan Peng, Bo Zhao, Jianhua Yang, Fan Bai, Hongchang Qian, Bingxiao Shi and Luntao Wang
Materials 2025, 18(15), 3486; https://doi.org/10.3390/ma18153486 - 25 Jul 2025
Viewed by 249
Abstract
AISI 347H stainless steel is widely used in high-temperature environments due to its excellent creep strength and oxidation resistance; however, its corrosion performance remains highly sensitive to thermal oxidation, and the effects of thermal history on its passive film stability are not yet [...] Read more.
AISI 347H stainless steel is widely used in high-temperature environments due to its excellent creep strength and oxidation resistance; however, its corrosion performance remains highly sensitive to thermal oxidation, and the effects of thermal history on its passive film stability are not yet fully understood. This study addresses this knowledge gap by systematically investigating the influence of solution treatment on the corrosion and oxidation resistance of AISI 347H stainless steel. The specimens were subjected to solution heat treatment at 1050 °C, followed by air cooling, and then evaluated through electrochemical testing, high-temperature oxidation experiments at 550 °C, and multiscale surface characterization techniques. The solution treatment refined the austenitic microstructure by dissolving coarse Nb-rich precipitates, as confirmed by SEM and EBSD, and improved passive film integrity. The stabilizing effect of Nb also played a critical role in suppressing sensitization, thereby enhancing resistance to intergranular attack. Electrochemical measurements and EIS analysis revealed a lower corrosion current density and higher charge transfer resistance in the treated samples, indicating enhanced passivation behavior. ToF-SIMS depth profiling and oxide thickness analysis confirmed a slower parabolic oxide growth rate and reduced oxidation rate constant in the solution-treated condition. At 550 °C, oxidation was suppressed by the formation of compact, Cr-rich scales with dual-distributed Nb oxides, effectively limiting diffusion pathways and stabilizing the protective layer. These findings demonstrate that solution treatment is an effective strategy to improve the long-term corrosion and oxidation performance of AISI 347H stainless steel in harsh service environments. Full article
(This article belongs to the Section Metals and Alloys)
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20 pages, 3625 KiB  
Article
Improvement in the Corrosion and Wear Resistance of ZrO2-Ag Coatings on 316LVM Stainless Steel Under Tribocorrosive Conditions
by Willian Aperador and Giovany Orozco-Hernández
Coatings 2025, 15(8), 862; https://doi.org/10.3390/coatings15080862 - 22 Jul 2025
Viewed by 346
Abstract
This study investigates the development of silver (Ag)-doped zirconia (ZrO2) coatings deposited on 316LVM stainless steel via the unbalanced magnetron sputtering technique. The oxygen content in the Ar/O2 gas mixture was systematically varied (12.5%, 25%, 37.5%, and 50%) to assess [...] Read more.
This study investigates the development of silver (Ag)-doped zirconia (ZrO2) coatings deposited on 316LVM stainless steel via the unbalanced magnetron sputtering technique. The oxygen content in the Ar/O2 gas mixture was systematically varied (12.5%, 25%, 37.5%, and 50%) to assess its influence on the resulting coating properties. In response to the growing demand for biomedical implants with improved durability and biocompatibility, the objective was to develop coatings that enhance both wear and corrosion resistance in physiological environments. The effects of silver incorporation and oxygen concentration on the structural, tribological, and electrochemical behavior of the coatings were systematically analyzed. X-ray diffraction (XRD) was employed to identify crystalline phases, while atomic force microscopy (AFM) was used to characterize surface topography prior to wear testing. Wear resistance was evaluated using a ball-on-plane tribometer under simulated prosthetic motion, applying a 5 N load with a bone pin as the counter body. Corrosion resistance was assessed through electrochemical impedance spectroscopy (EIS) in a physiological solution. Additionally, tribocorrosive performance was investigated by coupling tribological and electrochemical tests in Ringer’s lactate solution, simulating dynamic in vivo contact conditions. The results demonstrate that Ag doping, combined with increased oxygen content in the sputtering atmosphere, significantly improves both wear and corrosion resistance. Notably, the ZrO2-Ag coating deposited with 50% O2 exhibited the lowest wear volume (0.086 mm3) and a minimum coefficient of friction (0.0043) under a 5 N load. This same coating also displayed superior electrochemical performance, with the highest charge transfer resistance (38.83 kΩ·cm2) and the lowest corrosion current density (3.32 × 10−8 A/cm2). These findings confirm the high structural integrity and outstanding tribocorrosive behavior of the coating, highlighting its potential for application in biomedical implant technology. Full article
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81 pages, 10454 KiB  
Review
Glancing Angle Deposition in Gas Sensing: Bridging Morphological Innovations and Sensor Performances
by Shivam Singh, Kenneth Christopher Stiwinter, Jitendra Pratap Singh and Yiping Zhao
Nanomaterials 2025, 15(14), 1136; https://doi.org/10.3390/nano15141136 - 21 Jul 2025
Viewed by 390
Abstract
Glancing Angle Deposition (GLAD) has emerged as a versatile and powerful nanofabrication technique for developing next-generation gas sensors by enabling precise control over nanostructure geometry, porosity, and material composition. Through dynamic substrate tilting and rotation, GLAD facilitates the fabrication of highly porous, anisotropic [...] Read more.
Glancing Angle Deposition (GLAD) has emerged as a versatile and powerful nanofabrication technique for developing next-generation gas sensors by enabling precise control over nanostructure geometry, porosity, and material composition. Through dynamic substrate tilting and rotation, GLAD facilitates the fabrication of highly porous, anisotropic nanostructures, such as aligned, tilted, zigzag, helical, and multilayered nanorods, with tunable surface area and diffusion pathways optimized for gas detection. This review provides a comprehensive synthesis of recent advances in GLAD-based gas sensor design, focusing on how structural engineering and material integration converge to enhance sensor performance. Key materials strategies include the construction of heterojunctions and core–shell architectures, controlled doping, and nanoparticle decoration using noble metals or metal oxides to amplify charge transfer, catalytic activity, and redox responsiveness. GLAD-fabricated nanostructures have been effectively deployed across multiple gas sensing modalities, including resistive, capacitive, piezoelectric, and optical platforms, where their high aspect ratios, tailored porosity, and defect-rich surfaces facilitate enhanced gas adsorption kinetics and efficient signal transduction. These devices exhibit high sensitivity and selectivity toward a range of analytes, including NO2, CO, H2S, and volatile organic compounds (VOCs), with detection limits often reaching the parts-per-billion level. Emerging innovations, such as photo-assisted sensing and integration with artificial intelligence for data analysis and pattern recognition, further extend the capabilities of GLAD-based systems for multifunctional, real-time, and adaptive sensing. Finally, current challenges and future research directions are discussed, emphasizing the promise of GLAD as a scalable platform for next-generation gas sensing technologies. Full article
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15 pages, 4160 KiB  
Article
Investigation of the Structure and Electrochemical Performance of Perovskite Oxide La1−xCaxCrO3 Utilized as Electrode Materials for Supercapacitors
by Xu Guo, Xin Sun, Lei Wang, Yanxin Qiao and Songtao Dong
Coatings 2025, 15(7), 837; https://doi.org/10.3390/coatings15070837 - 17 Jul 2025
Viewed by 604
Abstract
Lanthanide perovskite materials are promising candidates for supercapacitor applications. In this study, a series of La1−xCaxCrO3 (x = 0–0.2) materials were prepared by sol-gel method, incorporating bivalent ions calcium at A-site. La0.85Ca0.15CrO3 exhibited [...] Read more.
Lanthanide perovskite materials are promising candidates for supercapacitor applications. In this study, a series of La1−xCaxCrO3 (x = 0–0.2) materials were prepared by sol-gel method, incorporating bivalent ions calcium at A-site. La0.85Ca0.15CrO3 exhibited the lowest charge transfer resistance and highest specific surface area. At 1 A/g, La0.85Ca0.15CrO3 achieved a maximum specific capacitance of 306 F/g, about 2.3 times higher than that of the LaCrO3 (133 F/g). Based on the observed data, a mechanism involving oxygen anion charge storage during the charging-discharging process is proposed. After 5000 long cycle, the coulomb efficiency of the electrode remains above 94%. These results demonstrate that Ca-substituted compounds exhibit significant potential for A-site engineering in supercapacitor applications. Full article
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22 pages, 7389 KiB  
Article
FeCo-LDH/CF Cathode-Based Electrocatalysts Applied to a Flow-Through Electro-Fenton System: Iron Cycling and Radical Transformation
by Heng Dong, Yuying Qi, Zhenghao Yan, Yimeng Feng, Wenqi Song, Fengxiang Li and Tao Hua
Catalysts 2025, 15(7), 685; https://doi.org/10.3390/catal15070685 - 15 Jul 2025
Viewed by 344
Abstract
In this investigation, a hierarchical FeCo-layered double hydroxide (FeCo-LDH) electrochemical membrane material was prepared by a simple in situ hydrothermal method. The prepared material formed a 3D honeycomb-structured FeCo-LDH-modified carbon felt (FeCo-LDH/CF) catalytic layer with uniform open pores on a CF substrate with [...] Read more.
In this investigation, a hierarchical FeCo-layered double hydroxide (FeCo-LDH) electrochemical membrane material was prepared by a simple in situ hydrothermal method. The prepared material formed a 3D honeycomb-structured FeCo-LDH-modified carbon felt (FeCo-LDH/CF) catalytic layer with uniform open pores on a CF substrate with excellent catalytic activity and was served as the cathode in a flow-through electro-Fenton (FTEF) reactor. The electrocatalyst demonstrated excellent treatment performance (99%) in phenol simulated wastewater (30 mg L−1) under the optimized operating conditions (applied voltage = 3.5 V, pH = 6, influent flow rate = 15 mL min−1) of the FTEF system. The high removal rate could be attributed to (i) the excellent electrocatalytic oxidation performance and low interfacial charge transfer resistance of the FeCo-LDH/CF electrode as the cathode, (ii) the ability of the synthesized FeCo-LDH to effectively promote the conversion of H2O2 to •OH under certain conditions, and (iii) the flow-through system improving the mass transfer efficiency. In addition, the degradation process of pollutants within the FTEF system was additionally illustrated by the •OH dominant ROS pathway based on free radical burst experiments and electron paramagnetic resonance tests. This study may provide new insights to explore reaction mechanisms in FTEF systems. Full article
(This article belongs to the Special Issue Environmentally Friendly Catalysis for Green Future)
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19 pages, 2215 KiB  
Article
Ni-Co Electrodeposition Improvement Using Phenylsalicylimine Derivatives as Additives in Ethaline-Based Deep Eutectic Solvents (DES)
by Enrique Ordaz-Romero, Paola Roncagliolo-Barrera, Ricardo Ballinas-Indili, Oscar González-Antonio and Norberto Farfán
Coatings 2025, 15(7), 814; https://doi.org/10.3390/coatings15070814 - 11 Jul 2025
Viewed by 477
Abstract
The development of metallic coatings as Ni-Co alloys, with particular emphasis on their homogeneity, processability, and sustainability, is of the utmost significance. To address these challenges, the utilization of phenylsalicylimines (PSIs) as additives within deep eutectic solvents (DES) was investigated, assessing their influence [...] Read more.
The development of metallic coatings as Ni-Co alloys, with particular emphasis on their homogeneity, processability, and sustainability, is of the utmost significance. To address these challenges, the utilization of phenylsalicylimines (PSIs) as additives within deep eutectic solvents (DES) was investigated, assessing their influence on the electrodeposition process of these metals at an intermediate temperature of 60 °C, while circumventing aqueous reaction conditions. The findings demonstrated that the incorporation of PSIs markedly enhances coating uniformity, resulting in an optimal cobalt content of 37% and an average thickness of 24 µm. Electrochemical evaluations revealed improvements in charge and mass transfer, thereby optimizing process efficiency. Moreover, computational studies confirmed that PSIs form stable complexes with Co (II), modulating the electrochemical characteristics of the system through the introduction of the diethylamino electron-donating group, which significantly stabilizes the coordinated forms with both components of the DES. Additionally, the coatings displayed exceptional corrosion resistance, with a rate of 0.781 µm per year, and achieved an optimal hardness of 38 N HRC, conforming to ASTM B994 standards. This research contributes to the development of electroplating bath designs for metallic coating deposition and lays the groundwork for the advancement of sophisticated technologies in functional coatings that augment corrosion resistance and mechanical properties. Full article
(This article belongs to the Special Issue Electrochemistry and Corrosion Science for Coatings)
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16 pages, 13999 KiB  
Article
The Influence of Ni Incorporation on the Surface Porosity and Corrosion Resistance of CrBN Coatings on 45 Steel in Seawater
by Zhidong Zhou, Xue Wu, Qianzhi Wang, Gai Zhao and Zhifeng Zhou
Coatings 2025, 15(7), 804; https://doi.org/10.3390/coatings15070804 - 9 Jul 2025
Viewed by 308
Abstract
By adjusting NiCr target power, five CrNiBN coatings with different Ni contents were fabricated on 45 steel by magnetron sputtering with the aim of improving corrosion resistance of CrBN coatings in seawater. The structure and morphology of CrNiBN coatings were characterized by X-ray [...] Read more.
By adjusting NiCr target power, five CrNiBN coatings with different Ni contents were fabricated on 45 steel by magnetron sputtering with the aim of improving corrosion resistance of CrBN coatings in seawater. The structure and morphology of CrNiBN coatings were characterized by X-ray diffraction and scanning electron microscope, while its electrochemical properties were evaluated by open circuit potential, electrochemical impedance spectroscopy, and potential dynamic polarization. The results demonstrated that Ni incorporation could reduce the surface porosity of CrBN coatings from 16.8% to 7.7% as Ni content increased from 4.35 at% to 19.62 at%. On this basis, when Ni increased from 4.35 at% to 7.28 at%, self-corrosion potential gradually increased, which prompted the CrNiBN coating with 7.28 at% Ni to present the highest charge transfer resistance Rct of 1.965 × 104 Ω·cm2 and the highest polarization resistance Rp of 74.9 kΩ·cm2. However, more Ni doping from 12.54 at% to 19.62 at% would decrease self-corrosion potential and trigger oxidation. Consequently, the CrNiBN coatings with Ni content from 12.54 at% to 19.62 at% presented decreasing Rct and Rp. Even so, the corrosion resistance of the CrNiBN coating was still better than that of CrBN coating indicating an improved corrosion inhibition efficiency by 12.53 times. Full article
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13 pages, 2285 KiB  
Article
Effect of Buffer Layer Type on the Mechanical Properties and Corrosion Resistance of Magnetron Sputtered Cr Coatings on 7050 Al Alloy
by Yang Ding, Tao He, Xiangyang Du, Alexey Vereschaka, Catherine Sotova, Kang Chen, Jian Li, Yuqi Wang and Peiyu He
Coatings 2025, 15(7), 803; https://doi.org/10.3390/coatings15070803 - 9 Jul 2025
Viewed by 334
Abstract
Limited hardness and corrosion resistance restrict 7050 aluminum alloys in aggressive environments. Cr coatings, applied as single layers or over Ti, Al, or Ni buffer layers, were deposited onto 7050 aluminum alloy by direct-current magnetron sputtering; their microstructure, adhesion, mechanical properties, and corrosion [...] Read more.
Limited hardness and corrosion resistance restrict 7050 aluminum alloys in aggressive environments. Cr coatings, applied as single layers or over Ti, Al, or Ni buffer layers, were deposited onto 7050 aluminum alloy by direct-current magnetron sputtering; their microstructure, adhesion, mechanical properties, and corrosion behavior were examined. The results indicate that introducing a buffer layer significantly enhances the bonding strength between a Cr coating and an aluminum alloy substrate, with the Ni buffer layer exhibiting the highest bonding strength, nearly three times that of the Cr coating alone. Furthermore, the buffer layer influences the mechanical properties of the Cr coatings, with Ni/Cr and Al/Cr coatings demonstrating increased hardness and elastic modulus. The Ni/Cr coating achieved the highest values of 3.95 GPa and 62.09 GPa, respectively. Regarding corrosion performance, The Cr coatings containing buffer layers showed markedly better corrosion resistance than the bare 7050 Al alloy. A compact Cr2O3 passive film formed on their surfaces, cutting the corrosion current density by roughly two orders of magnitude. Among all samples, the Ti/Cr coating performed best, registering the lowest current density (1.687 × 10−6 A cm−2) and the highest charge-transfer resistance (6090 Ω cm2). Full article
(This article belongs to the Special Issue Advanced Surface Engineering of Alloys: Coatings and Thin Films)
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22 pages, 5625 KiB  
Article
Corrosion Resistance Mechanism in WC/FeCrNi Composites: Decoupling the Role of Spherical Versus Angular WC Morphologies
by Xiaoyi Zeng, Renquan Wang, Xin Tian and Ying Liu
Metals 2025, 15(7), 777; https://doi.org/10.3390/met15070777 - 9 Jul 2025
Viewed by 275
Abstract
In this study, we investigated the electrochemical corrosion behavior and mechanisms of FeCrNi/WC alloys with varying contents of CTC-S (spherical WC) and CTC-A (angular WC) in a 3.5 wt.% NaCl solution, addressing the corrosion resistance requirements for stainless steel composites in marine environments. [...] Read more.
In this study, we investigated the electrochemical corrosion behavior and mechanisms of FeCrNi/WC alloys with varying contents of CTC-S (spherical WC) and CTC-A (angular WC) in a 3.5 wt.% NaCl solution, addressing the corrosion resistance requirements for stainless steel composites in marine environments. The electrochemical test results demonstrate that the corrosion resistance of the alloy initially increases with the CTC-A content, followed by a decrease, which is associated with the formation, stability, and rupture of the passivated film. Nyquist and Bode diagrams for electrochemical impedance spectroscopy confirm that the charge transfer resistance of the passivated film is the primary determinant of the composite’s corrosion performance. A modest increase in CTC-A contributes to the formation of a more heterogeneous second phase, providing a physical barrier and enhancing solid solution strengthening, and thus delaying the cracking and corrosion processes of the passivation film. However, excessive CTC-A content leads to significant dissolution of the alloy’s reinforcement phase and promotes decarburization, resulting in the formation of corrosion pits, craters, and cracks that compromise the passivation film and expose fresh alloy surfaces to further corrosion. When the CTC-A content is 10% and the CTC-S content is 30%, this combination results in minimal degradation in the corrosion performance (0.213 μA·cm2) while balancing the hardness and toughness of the alloy. Additionally, electrochemical evaluations reveal that incorporating angular CTC-A particles at 10 vol% effectively delays the breakdown of the passivation film by mitigating the interfacial galvanic coupling through enhancing the mechanical interlocking at the WC/FeCrNi interface. The CTC-A/CTC-S hybrid system exhibits a remarkable 62% reduction in the pitting propagation rate compared to composites reinforced solely with spherical WC, which is attributed to the preferential dissolution of angular WC protrusions that sacrificially suppress crack initiation at the phase boundaries. Full article
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