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Keywords = ceramic/polymer

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14 pages, 2138 KiB  
Article
Comparison Between Bond Strengths of a Resin Cement on Traditional Prosthetic Substrates and a 3D-Printed Resin for Permanent Restorations
by Alessandro Vichi, Hanan Al-Johani, Dario Balestra and Chris Louca
Coatings 2025, 15(8), 896; https://doi.org/10.3390/coatings15080896 (registering DOI) - 1 Aug 2025
Abstract
Recently, 3D-printed resins have been introduced as materials for definitive indirect restorations. Herein, a comparative assessment of the bond strengths of 3D-printed resins to a resin cement was performed. Methods: four definitive restorative materials were selected, i.e., a Feldspar ceramic (VITA Mark II, [...] Read more.
Recently, 3D-printed resins have been introduced as materials for definitive indirect restorations. Herein, a comparative assessment of the bond strengths of 3D-printed resins to a resin cement was performed. Methods: four definitive restorative materials were selected, i.e., a Feldspar ceramic (VITA Mark II, VM), a polymer-infiltrated ceramic network (VITA Enamic, VE), a nanohybrid resin composite (Grandio Bloc, GB), and one 3D-printed resin (Crown Permanent, CP). VM and VE were etched and silanized, GB was sandblasted, and CP was glass bead blasted; for one further experimental group, this was followed by sandblasting (CPs). A resin cement (RelyX Unicem) was then used for bonding, and then a notched shear bond strength test (nSBS) was performed. Failure modes were observed and classified as adhesive, cohesive, or mixed, and SEM representative images were taken. Data were statistically analyzed with one-way ANOVA, Tukey, and Chi-square tests. Significant differences were detected in nSBS among materials (p < 0.001). The highest nSBS was found in VM (30.3 ± 1.8 MPa) a, followed by CPb, GBbc, CPbc, and VEc. Failure modes were significantly different (p < 0.001), and with different prevalent failure modes. The bond strength for 3D-printed permanent resin materials was shown to be lower than that of the felspathic ceramic but comparable to that of the resin block and PICN substrates. Full article
(This article belongs to the Special Issue Advanced Polymer Coatings: Materials, Methods, and Applications)
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25 pages, 5899 KiB  
Review
Non-Invasive Medical Imaging in the Evaluation of Composite Scaffolds in Tissue Engineering: Methods, Challenges, and Future Directions
by Samira Farjaminejad, Rosana Farjaminejad, Pedram Sotoudehbagha and Mehdi Razavi
J. Compos. Sci. 2025, 9(8), 400; https://doi.org/10.3390/jcs9080400 (registering DOI) - 1 Aug 2025
Abstract
Tissue-engineered scaffolds, particularly composite scaffolds composed of polymers combined with ceramics, bioactive glasses, or nanomaterials, play a vital role in regenerative medicine by providing structural and biological support for tissue repair. As scaffold designs grow increasingly complex, the need for non-invasive imaging modalities [...] Read more.
Tissue-engineered scaffolds, particularly composite scaffolds composed of polymers combined with ceramics, bioactive glasses, or nanomaterials, play a vital role in regenerative medicine by providing structural and biological support for tissue repair. As scaffold designs grow increasingly complex, the need for non-invasive imaging modalities capable of monitoring scaffold integration, degradation, and tissue regeneration in real-time has become critical. This review summarizes current non-invasive imaging techniques used to evaluate tissue-engineered constructs, including optical methods such as near-infrared fluorescence imaging (NIR), optical coherence tomography (OCT), and photoacoustic imaging (PAI); magnetic resonance imaging (MRI); X-ray-based approaches like computed tomography (CT); and ultrasound-based modalities. It discusses the unique advantages and limitations of each modality. Finally, the review identifies major challenges—including limited imaging depth, resolution trade-offs, and regulatory hurdles—and proposes future directions to enhance translational readiness and clinical adoption of imaging-guided tissue engineering (TE). Emerging prospects such as multimodal platforms and artificial intelligence (AI) assisted image analysis hold promise for improving precision, scalability, and clinical relevance in scaffold monitoring. Full article
(This article belongs to the Special Issue Sustainable Biocomposites, 3rd Edition)
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30 pages, 3838 KiB  
Review
Advances in the Tribological Performance of Graphene Oxide and Its Composites
by Mayur B. Wakchaure and Pradeep L. Menezes
Materials 2025, 18(15), 3587; https://doi.org/10.3390/ma18153587 - 30 Jul 2025
Viewed by 214
Abstract
Graphene oxide (GO), a derivative of graphene, has attracted significant attention in tribological applications due to its unique structural, mechanical, and chemical properties. This review highlights the influence of GO and its composites on friction and wear performance across various engineering systems. The [...] Read more.
Graphene oxide (GO), a derivative of graphene, has attracted significant attention in tribological applications due to its unique structural, mechanical, and chemical properties. This review highlights the influence of GO and its composites on friction and wear performance across various engineering systems. The paper explores GO’s key properties, such as its high surface area, layered morphology, and abundant functional groups. These features contribute to reduced shear resistance, tribofilm formation, and improved load-bearing capacity. A detailed analysis of GO-based composites, including polymer, metal, and ceramic matrices, reveals those small additions of GO (typically 0.1–2 wt%) result in substantial reductions in coefficient of friction and wear rate, with improvements ranging between 30–70%, depending on the application. The tribological mechanisms, including self-lubrication, dispersion, thermal stability, and interface interactions, are discussed to provide insights into performance enhancement. Furthermore, the effects of electrochemical environment, functional group modifications, and external loading conditions on GO’s tribological behavior are examined. Despite these advantages, challenges such as scalability, agglomeration, and material compatibility persist. Overall, the paper demonstrates that GO is a promising additive for advanced tribological systems, while also identifying key limitations and future research directions. Full article
(This article belongs to the Special Issue Tribology in Advanced Materials)
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31 pages, 5261 KiB  
Review
Wear- and Corrosion-Resistant Coatings for Extreme Environments: Advances, Challenges, and Future Perspectives
by Subin Antony Jose, Zachary Lapierre, Tyler Williams, Colton Hope, Tryon Jardin, Roberto Rodriguez and Pradeep L. Menezes
Coatings 2025, 15(8), 878; https://doi.org/10.3390/coatings15080878 - 26 Jul 2025
Viewed by 625
Abstract
Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well [...] Read more.
Tribological processes in extreme environments pose serious material challenges, requiring coatings that resist both wear and corrosion. This review summarizes recent advances in protective coatings engineered for extreme environments such as high temperatures, chemically aggressive media, and high-pressure and abrasive domains, as well as cryogenic and space applications. A comprehensive overview of promising coating materials is provided, including ceramic-based coatings, metallic and alloy coatings, and polymer and composite systems, as well as nanostructured and multilayered architectures. These materials are deployed using advanced coating technologies such as thermal spraying (plasma spray, high-velocity oxygen fuel (HVOF), and cold spray), chemical and physical vapor deposition (CVD and PVD), electrochemical methods (electrodeposition), additive manufacturing, and in situ coating approaches. Key degradation mechanisms such as adhesive and abrasive wear, oxidation, hot corrosion, stress corrosion cracking, and tribocorrosion are examined with coating performance. The review also explores application-specific needs in aerospace, marine, energy, biomedical, and mining sectors operating in aggressive physiological environments. Emerging trends in the field are highlighted, including self-healing and smart coatings, environmentally friendly coating technologies, functionally graded and nanostructured coatings, and the integration of machine learning in coating design and optimization. Finally, the review addresses broader considerations such as scalability, cost-effectiveness, long-term durability, maintenance requirements, and environmental regulations. This comprehensive analysis aims to synthesize current knowledge while identifying future directions for innovation in protective coatings for extreme environments. Full article
(This article belongs to the Special Issue Advanced Tribological Coatings: Fabrication and Application)
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15 pages, 734 KiB  
Article
The Influence of Electrostatic Separation Parameters on the Recovery of Metals from Pre-Crushed PCBs
by Antonio Manuel Lopez-Paneque, Victoria Humildad Gallardo García-Orta, Jose Maria Gallardo, Ranier Enrique Sepúlveda-Ferrer and Ernesto Chicardi
Metals 2025, 15(8), 826; https://doi.org/10.3390/met15080826 - 23 Jul 2025
Viewed by 215
Abstract
Electrostatic separation is a promising technology for the recovery of valuable metals from electronic waste, particularly from printed circuit boards (PCBs). This study explores the application of electrostatic separation for the selective recovery of metallic and non-metallic fractions from crushed PCBs (PCBs). The [...] Read more.
Electrostatic separation is a promising technology for the recovery of valuable metals from electronic waste, particularly from printed circuit boards (PCBs). This study explores the application of electrostatic separation for the selective recovery of metallic and non-metallic fractions from crushed PCBs (PCBs). The process exploits the differences in electrical properties between conductive metals and non-conductive polymers and ceramics, facilitating their separation through applied electric fields. The raw materials were pre-treated via mechanical comminution using shredders and hammer mills to achieve an optimal particle size distribution (<3 mm), which enhances separation efficiency. Ferrous materials were removed prior to electrostatic separation to improve process selectivity. Key operational parameters, including particle size, charge accumulation, environmental conditions, and separation efficiency, were systematically analysed. The results demonstrate that electrostatic separation effectively recovers high-value metals such as copper and gold while minimizing material losses. Additionally, the process contributes to the sustainability of e-waste recycling by enabling the recovery of non-metallic fractions for potential secondary applications. This work underscores the significance of electrostatic separation as a viable technique for e-waste management and highlights optimization strategies for enhancing its performance in large-scale recycling operations. Full article
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18 pages, 4914 KiB  
Article
Preparation and Failure Behavior of Gel Electrolytes for Multilayer Structure Lithium Metal Solid-State Batteries
by Chu Chen, Wendong Qin, Qiankun Hun, Yujiang Wang, Xinghua Liang, Renji Tan, Junming Li and Yifeng Guo
Gels 2025, 11(8), 573; https://doi.org/10.3390/gels11080573 - 23 Jul 2025
Viewed by 251
Abstract
High safety gel polymer electrolyte (GPE) is used in lithium metal solid state batteries, which has the advantages of high energy density, wide temperature range, high safety, and is considered as a subversive new generation battery technology. However, solid-state lithium batteries with multiple [...] Read more.
High safety gel polymer electrolyte (GPE) is used in lithium metal solid state batteries, which has the advantages of high energy density, wide temperature range, high safety, and is considered as a subversive new generation battery technology. However, solid-state lithium batteries with multiple layers and large capacity currently have poor cycle life and a large gap between the actual output cycle capacity retention rate and the theoretical level. In this paper, polyvinylidene fluoride-hexafluoropropylene (PVDF-HFP)/polyacrylonitrile (PAN)—lithium perchlorate (LiClO4)—lithium lanthanum zirconium tantalate (LLZTO) gel polymer electrolytes was prepared by UV curing process using a UV curing machine at a speed of 0.01 m/min for 10 s, with the temperature controlled at 30 °C and wavelength 365 nm. In order to study the performance and failure mechanism of multilayer solid state batteries, single and three layers of solid state batteries with ceramic/polymer composite gel electrolyte were assembled. The results show that the rate and cycle performance of single-layer solid state battery with gel electrolyte are better than those of three-layer solid state battery. As the number of cycles increases, the interface impedance of both single-layer and three-layer electrolyte membrane solid-state batteries shows an increasing trend. Specifically, the three-layer battery impedance increased from 17 Ω to 42 Ω after 100 cycles, while the single-layer battery showed a smaller increase, from 2.2 Ω to 4.8 Ω, indicating better interfacial stability. After 100 cycles, the interface impedance of multi-layer solid-state batteries increases by 9.61 times that of single-layer batteries. After 100 cycles, the corresponding capacity retention rates were 48.9% and 15.6%, respectively. This work provides a new strategy for large capacity solid state batteries with gel electrolyte design. Full article
(This article belongs to the Special Issue Research Progress and Application Prospects of Gel Electrolytes)
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14 pages, 6077 KiB  
Article
Fabrication of Green PVDF/TiO2 Composite Membrane for Water Treatment
by Shuhang Lu and Dong Zou
Membranes 2025, 15(7), 218; https://doi.org/10.3390/membranes15070218 - 21 Jul 2025
Viewed by 444
Abstract
PVDF/TiO2 composite membranes show some potential to be used for water treatment as they combine the advantages of polymers and ceramics. However, conventional PVDF-based composite membranes are always fabricated by using conventional toxic solvents. Herein, PolarClean was used as a green solvent [...] Read more.
PVDF/TiO2 composite membranes show some potential to be used for water treatment as they combine the advantages of polymers and ceramics. However, conventional PVDF-based composite membranes are always fabricated by using conventional toxic solvents. Herein, PolarClean was used as a green solvent to fabricate PVDF/TiO2 composite membranes via the phase inversion method. In this process, Pluronic F127 was used as a dispersion agent to distribute TiO2 particles in the PVDF matrix and to serve as a pore former on the membrane surface. TiO2 particles were well distributed on the membrane surface and bulk. TiO2 particles in the PVDF matrix enhanced the mechanical strength and hydrophilic characteristics of the resulting composite membrane, facilitating water transport through the composite membranes and enhancing their water permeability. Membrane microstructures and mechanical strength of the composite membranes were finely tuned by varying the PVDF concentration, TiO2 concentration, and coagulation bath temperature. It was demonstrated that the resulting green PVDF/TiO2 composite membrane showed a high water permeance compared with those using conventional toxic solvents in terms of its small pore size. In addition, the particle rejection of green PVDF/TiO2 membrane showed a 99.9% rejection rate in all the filtration process, while those using NMP showed 91.1% after 30 min of filtration. The water flux was similar at 121 and 130 Lm−2h−1 for green and conventional solvents, respectively. This work provides important information for the future application of sustainable membranes. Full article
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17 pages, 2734 KiB  
Article
Fabrication and Performance Study of 3D-Printed Ceramic-in-Gel Polymer Electrolytes
by Xiubing Yao, Wendong Qin, Qiankun Hun, Naiyao Mao, Junming Li, Xinghua Liang, Ying Long and Yifeng Guo
Gels 2025, 11(7), 534; https://doi.org/10.3390/gels11070534 - 10 Jul 2025
Viewed by 249
Abstract
Solid-state electrolytes (SSEs) have emerged as a promising solution for next-generation lithium-ion batteries due to their excellent safety and high energy density. However, their practical application is still hindered by critical challenges such as their low ionic conductivity and high interfacial resistance at [...] Read more.
Solid-state electrolytes (SSEs) have emerged as a promising solution for next-generation lithium-ion batteries due to their excellent safety and high energy density. However, their practical application is still hindered by critical challenges such as their low ionic conductivity and high interfacial resistance at room temperature. The innovative application of 3D printing in the field of electrochemistry, particularly in solid-state electrolytes, endows energy storage devices with attractive characteristics. In this study, ceramic-in-gel polymer electrolytes (GPEs) based on PVDF-HFP/PAN@LLZTO were fabricated using a direct ink writing (DIW) 3D printing technique. Under the optimal printing conditions (printing speed of 40 mm/s and fill density of 70%), the printed electrolyte exhibited a uniform and dense sponge-like porous structure, achieving a high ionic conductivity of 5.77 × 10−4 S·cm−1, which effectively facilitated lithium-ion transport. A structural analysis indicated that the LLZTO fillers were uniformly dispersed within the polymer matrix, significantly enhancing the electrochemical stability of the electrolyte. When applied in a LiFePO4|GPEs|Li cell configuration, the electrolyte delivered excellent electrochemical performance, with high initial discharge capacities of 168 mAh·g−1 at 0.1 C and 166 mAh·g−1 at 0.2 C, and retained 92.8% of its capacity after 100 cycles at 0.2 C. This work demonstrates the great potential of 3D printing technology in fabricating high-performance GPEs. It provides a novel strategy for the structural design and industrial scalability of lithium-ion batteries. Full article
(This article belongs to the Special Issue Research Progress and Application Prospects of Gel Electrolytes)
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28 pages, 18319 KiB  
Review
Influence of Scaffold Structure and Biomimetic Properties on Adipose Stem Cell Homing in Personalized Reconstructive Medicine
by Doina Ramona Manu, Diana V. Portan, Monica Vuţă and Minodora Dobreanu
Biomimetics 2025, 10(7), 438; https://doi.org/10.3390/biomimetics10070438 - 3 Jul 2025
Viewed by 573
Abstract
Human adipose stem cells (ASCs) are multipotent cells expressing mesenchymal stem cell (MSC) markers that are capable of multilineage differentiation and secretion of bioactive factors. Their “homing” to injured tissues is mediated by chemokines, cytokines, adhesion molecules, and signaling pathways. Enhancing ASC homing [...] Read more.
Human adipose stem cells (ASCs) are multipotent cells expressing mesenchymal stem cell (MSC) markers that are capable of multilineage differentiation and secretion of bioactive factors. Their “homing” to injured tissues is mediated by chemokines, cytokines, adhesion molecules, and signaling pathways. Enhancing ASC homing is critical for improving regenerative therapies. Strategies include boosting chemotactic signaling, modulating immune responses to create a supportive environment, preconditioning ASCs with hypoxia or mechanical stimuli, co-culturing with supportive cells, applying surface modifications or genetic engineering, and using biomaterials to promote ASC recruitment, retention, and integration at injury sites. Scaffolds provide structural support and a biomimetic environment for ASC-based tissue regeneration. Natural scaffolds promote adhesion and differentiation but have mechanical limitations, while synthetic scaffolds offer tunable properties and controlled degradation. Functionalization with bioactive molecules improves the regenerative outcomes of different tissue types. Ceramic-based scaffolds, due to their strength and bioactivity, are ideal for bone healing. Composite scaffolds, combining polymers, ceramics, or metals, further optimize mechanical and biological properties, supporting personalized regenerative therapies. This review integrates concepts from cell biology, biomaterials science, and regenerative medicine to offer a comprehensive understanding of ASC homing and its impact on tissue engineering and clinical applications. Full article
(This article belongs to the Section Biomimetics of Materials and Structures)
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8 pages, 607 KiB  
Proceeding Paper
Advancements in Nanotechnology for Orthopedic Applications: A Comprehensive Overview of Nanomaterials in Bone Tissue Engineering and Implant Innovation
by Newton Neogi, Kristi Priya Choudhury, Sabbir Hossain and Ibrahim Hossain
Med. Sci. Forum 2025, 32(1), 4; https://doi.org/10.3390/msf2025032004 - 26 Jun 2025
Viewed by 472
Abstract
Orthopedic implant technology has historically seen difficulties in attaining long-term stability and biological integration, leading to complications such as implant loosening, wear debris production, and heightened infection risk. Nanotechnology provides a revolutionary method for addressing these constraints through the introduction of materials characterized [...] Read more.
Orthopedic implant technology has historically seen difficulties in attaining long-term stability and biological integration, leading to complications such as implant loosening, wear debris production, and heightened infection risk. Nanotechnology provides a revolutionary method for addressing these constraints through the introduction of materials characterized by exceptional biocompatibility, durability, and integration potential. Nanomaterials (NMs), characterized by distinctive surface topographies and elevated surface area-to-volume ratios, facilitate improved osseointegration and provide regulated medication release, thereby creating a localized therapeutic milieu surrounding the implant site. To overcome the long-standing constraints of conventional implants, such as poor osseointegration, low mechanical fixation, immunological rejection, and implant-related infections, nanotechnology is causing a revolution in the field of orthopedic research. NMs are ideally suited for orthopedic applications due to their exceptional features, including increased tribology, wear resistance, prolonged drug administration, and excellent tissue regeneration. Because of their nanoscale size, they can imitate the hierarchical structure of real bone, which in turn encourages the proliferation of cells, lowers the risk of infection, and helps with the mending of bone fractures. This article will investigate the wide-ranging possibilities of nanostructured ceramics, polymers, metals, and carbon materials in bone tissue engineering, diagnostics, and the treatment of implant-related infections, bone malignancies, and bone healing. In addition, this paper will provide a basic overview of the most recent discoveries in nanotechnology driving the future of translational orthopedic research. It will also highlight safety evaluations and regulatory requirements for orthopedic devices. Full article
(This article belongs to the Proceedings of The 1st International Online Conference on Clinical Reports)
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25 pages, 3478 KiB  
Article
Silicon Oxycarbide Thin Films Produced by Hydrogen-Induced CVD Process from Cyclic Dioxa-Tetrasilacyclohexane
by Agnieszka Walkiewicz-Pietrzykowska, Krzysztof Jankowski, Jan Kurjata, Rafał Dolot, Romuald Brzozowski, Joanna Zakrzewska and Paweł Uznanski
Materials 2025, 18(12), 2911; https://doi.org/10.3390/ma18122911 - 19 Jun 2025
Viewed by 515
Abstract
Silicon oxycarbide coatings are the subject of research due to their exceptional optical, electronic, anti-corrosion, etc., properties, which make them attractive for a number of applications. In this article, we present a study on the synthesis and characterization of thin SiOC:H silicon oxycarbide [...] Read more.
Silicon oxycarbide coatings are the subject of research due to their exceptional optical, electronic, anti-corrosion, etc., properties, which make them attractive for a number of applications. In this article, we present a study on the synthesis and characterization of thin SiOC:H silicon oxycarbide films with the given composition and properties from a new organosilicon precursor octamethyl-1,4-dioxatetrasilacyclohexane (2D2) and its macromolecular equivalent—poly(oxybisdimethylsily1ene) (POBDMS). Layers from 2D2 precursor with different SiOC:H structure, from polymeric to ceramic-like, were produced in the remote microwave hydrogen plasma by CVD method (RHP-CVD) on a heated substrate in the temperature range of 30–400 °C. SiOC:H polymer layers from POEDMS were deposited from solution by spin coating and then crosslinked in RHP via the breaking of the Si-Si silyl bonds initiated by hydrogen radicals. The properties of SiOC:H layers obtained by both methods were compared. The density of the cross-linked materials was determined by the gravimetric method, elemental composition by means of XPS, chemical structure by FTIR spectroscopy, and NMR spectroscopy (13C, 29Si). Photoluminescence analyses and ellipsometric measurements were also performed. Surface morphology was characterized by AFM. Based on the obtained results, a mechanism of initiation, growth, and cross-linking of the CVD layers under the influence of hydrogen radicals was proposed. Full article
(This article belongs to the Special Issue Advances in Plasma Treatment of Materials)
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15 pages, 3284 KiB  
Article
Development of Diallyl Phthalate-Filled Ceramic Shell Self-Healing Capsules for High-Temperature Polymer Composites
by Murat Yazıcı, Aycan Karaman, Eslem Şahin and Gönenç Duran
Polymers 2025, 17(12), 1621; https://doi.org/10.3390/polym17121621 - 11 Jun 2025
Viewed by 856
Abstract
In this study, a production method for ceramic shell macrocapsules and a high-temperature-resistant, polymer agent-based self-healing system was developed. Two types of macrocapsules were created by filling hollow ceramic capsules with high-temperature-resistant diallyl phthalate (DAP) resin, known for its thermal stability, and a [...] Read more.
In this study, a production method for ceramic shell macrocapsules and a high-temperature-resistant, polymer agent-based self-healing system was developed. Two types of macrocapsules were created by filling hollow ceramic capsules with high-temperature-resistant diallyl phthalate (DAP) resin, known for its thermal stability, and a peroxide-based curing agent. These capsules were incorporated into epoxy and DAP matrix materials to develop polymer composite materials with self-healing properties The macrocapsules were produced by coating polystyrene (PS) sacrificial foam beads with raw ceramic slurry, followed by sintering to convert the liquid phase into a solid ceramic shell. Moreover, FTIR, TGA/DTA, and DSC analyses were performed. According to the thermal analysis results, DAP resin can effectively function as a healing agent up to approximately 340 °C. In addition, quasi-static compression tests were applied to composite specimens. After the first cycle, up to 69% healing efficiency was obtained in the epoxy matrix composite and 63.5% in the DAP matrix composite. Upon reloading, the second-cycle performance measurements showed healing efficiencies of 56% for the DAP matrix composite and 58% for the epoxy matrix composite. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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15 pages, 11690 KiB  
Article
Wear Testing and Anti-Wear Performance Analysis of Surface Coating Materials for Stay Vanes of a Francis Turbine
by Yangyang Hu, Lijie Zhang, Xiaobing Liu, Yongzhong Zeng, Jiayang Pang, Tianlin Li, Yuanjiang Ma, Zhongquan Wang, Longchao Gan and Dong Huang
Water 2025, 17(11), 1671; https://doi.org/10.3390/w17111671 - 31 May 2025
Viewed by 419
Abstract
The wear of the flow passage components of the turbine due to sediment in sandy rivers is an inevitable challenge for hydroelectric units, often requiring frequent maintenance of hydraulic turbines. Consequently, the anti-wear protection technologies of hydraulic turbine components have garnered significant attention. [...] Read more.
The wear of the flow passage components of the turbine due to sediment in sandy rivers is an inevitable challenge for hydroelectric units, often requiring frequent maintenance of hydraulic turbines. Consequently, the anti-wear protection technologies of hydraulic turbine components have garnered significant attention. In this study, three coating materials were analyzed for the stay vanes of the Francis turbine commonly used in hydropower stations. These materials, including JX ceramic metal wear-resistant material (JX33083), 3D printing additive manufacturing cermet material, and Foshilan polymer material, were tested for sediment wear, and their anti-wear performance was evaluated. The research results indicate that the anti-wear performance of the three coating materials is almost identical when the velocity on the surface of the stay vanes is below 7.5 m/s. Notably, 3D printing additive manufacturing cermet material demonstrates the best anti-wear performance when the velocity exceeds 7.5 m/s. The anti-wear effect of this coating material is 3.27 times more wear-resistant than Foshilan polymer material and 6.39 times more wear-resistant than JX ceramic metal wear-resistant material. Hence, these research findings provide a technical basis for the selection, operation, and maintenance of anti-wear coatings for the stay vanes of turbines in hydropower stations. Full article
(This article belongs to the Section Hydraulics and Hydrodynamics)
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12 pages, 4178 KiB  
Article
Evaluation of Conditions for Self-Healing of Additively Manufactured Polymer Composites with Continuous Carbon Fiber Reinforcement
by Marius Rimašauskas, Tomas Kuncius, Rūta Rimašauskienė and Tomas Simokaitis
J. Manuf. Mater. Process. 2025, 9(6), 179; https://doi.org/10.3390/jmmp9060179 - 28 May 2025
Viewed by 553
Abstract
Additive manufacturing (AM) is one of the most frequently used technologies to produce complex configuration products. Moreover, AM is very well known as a technology which is characterized by a low amount of generated waste and the potential to be called zero-waste technology. [...] Read more.
Additive manufacturing (AM) is one of the most frequently used technologies to produce complex configuration products. Moreover, AM is very well known as a technology which is characterized by a low amount of generated waste and the potential to be called zero-waste technology. As is known, there are seven main groups of technologies described in the ISO/ASTM 52900 standard that allow the use of very different materials from polymers to metals, ceramics, and composites. However, the increased utilization of additively manufactured composites for different applications requires a deeper analysis of production processes and materials’ characteristics. Various AM technologies can be used to produce complex composite structures reinforced with short fibers; however, only material extrusion (MEX)-based technology is used for the production of composites reinforced with continuous fibers (CFs). At this time, five different methods exist to produce CF-reinforced composite structures. This study focuses on co-extrusion with the towpreg method. Because of the complexity and layer-by-layer nature of the process, defects can occur during production, such as poor interlayer adhesion, increased porosity, insufficient impregnation, and others. To eliminate or minimize defects’ influence on mechanical properties and structural integrity of additively manufactured structures, a hypothesis was proposed involving heat treatment. Carbon fiber’s conductive properties can be used to heal the composite structures, by heating them up through the application of electric current. In this research article, an experimental evaluation of conditions for additively manufactured composites with continuous carbon fiber reinforcement for self-healing processes is presented. Mechanical testing was conducted to check the influence of heat treatment on the flexural properties of the composite samples. Full article
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10 pages, 3174 KiB  
Article
Enhanced Energy Storage Capacity in NBT Micro-Flake Incorporated PVDF Composites
by Tingwei Mei, Mingtao Zhu, Hongjian Zhang and Yong Zhang
Polymers 2025, 17(11), 1486; https://doi.org/10.3390/polym17111486 - 27 May 2025
Viewed by 413
Abstract
In recent years, dielectric films with a high energy-storage capacity have attracted significant attention due to their wide applications in the fields of renewable energy, electronic devices, and power systems. Their fundamental principle relies on the polarization and depolarization processes of dielectric materials [...] Read more.
In recent years, dielectric films with a high energy-storage capacity have attracted significant attention due to their wide applications in the fields of renewable energy, electronic devices, and power systems. Their fundamental principle relies on the polarization and depolarization processes of dielectric materials under external electric fields to store and release electrical energy, featuring a high power density and high charge–discharge efficiency. In this study, sodium bismuth titanate (NBT) micro-flakes synthesized via a molten salt method were treated with hydrogen peroxide and subsequently blended with a polyvinylidene fluoride (PVDF) matrix. An oriented tape-casting process was utilized to fabricate a dielectric thin film with enhanced energy storage capacity under a weakened electric field. Experimental results demonstrated that the introduction of modified NBT micro-flakes facilitated the interfacial interactions between the ceramic fillers and polymer matrix. Additionally, chemical interactions between surface hydroxyl groups and fluorine atoms within PVDF promoted the phase transition from the α to the β phase. Consequently, the energy storage density of PVDF-NBT composite increased from 2.8 J cm−3 to 6.1 J cm−3, representing a 110% enhancement. This design strategy provides novel insights for material innovation and interfacial engineering, showcasing promising potential for next-generation power systems. Full article
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