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Keywords = cable-driven mechanisms

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29 pages, 1289 KiB  
Article
An Analysis of Hybrid Management Strategies for Addressing Passenger Injuries and Equipment Failures in the Taipei Metro System: Enhancing Operational Quality and Resilience
by Sung-Neng Peng, Chien-Yi Huang, Hwa-Dong Liu and Ping-Jui Lin
Mathematics 2025, 13(15), 2470; https://doi.org/10.3390/math13152470 - 31 Jul 2025
Abstract
This study is the first to systematically integrate supervised machine learning (decision tree) and association rule mining techniques to analyze accident data from the Taipei Metro system, conducting a large-scale data-driven investigation into both passenger injury and train malfunction events. The research demonstrates [...] Read more.
This study is the first to systematically integrate supervised machine learning (decision tree) and association rule mining techniques to analyze accident data from the Taipei Metro system, conducting a large-scale data-driven investigation into both passenger injury and train malfunction events. The research demonstrates strong novelty and practical contributions. In the passenger injury analysis, a dataset of 3331 cases was examined, from which two highly explanatory rules were extracted: (i) elderly passengers (aged > 61) involved in station incidents are more likely to suffer moderate to severe injuries; and (ii) younger passengers (aged ≤ 61) involved in escalator incidents during off-peak hours are also at higher risk of severe injury. This is the first study to quantitatively reveal the interactive effect of age and time of use on injury severity. In the train malfunction analysis, 1157 incidents with delays exceeding five minutes were analyzed. The study identified high-risk condition combinations—such as those involving rolling stock, power supply, communication, and signaling systems—associated with specific seasons and time periods (e.g., a lift value of 4.0 for power system failures during clear mornings from 06:00–12:00, and 3.27 for communication failures during summer evenings from 18:00–24:00). These findings were further cross-validated with maintenance records to uncover underlying causes, including brake system failures, cable aging, and automatic train operation (ATO) module malfunctions. Targeted preventive maintenance recommendations were proposed. Additionally, the study highlighted existing gaps in the completeness and consistency of maintenance records, recommending improvements in documentation standards and data auditing mechanisms. Overall, this research presents a new paradigm for intelligent metro system maintenance and safety prediction, offering substantial potential for broader adoption and practical application. Full article
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16 pages, 2448 KiB  
Article
A Body-Powered Underactuated Prosthetic Finger Driven by MCP Joint Motion
by Worathris Chungsangsatiporn, Chaiwuth Sithiwichankit, Ratchatin Chancharoen, Ronnapee Chaichaowarat, Nopdanai Ajavakom and Gridsada Phanomchoeng
Robotics 2025, 14(8), 107; https://doi.org/10.3390/robotics14080107 - 31 Jul 2025
Viewed by 61
Abstract
This study presents the design, fabrication, and clinical validation of a lightweight, body-powered prosthetic index finger actuated via metacarpophalangeal (MCP) joint motion. The proposed system incorporates an underactuated, cable-driven mechanism combining rigid and compliant elements to achieve passive adaptability and embodied intelligence, supporting [...] Read more.
This study presents the design, fabrication, and clinical validation of a lightweight, body-powered prosthetic index finger actuated via metacarpophalangeal (MCP) joint motion. The proposed system incorporates an underactuated, cable-driven mechanism combining rigid and compliant elements to achieve passive adaptability and embodied intelligence, supporting intuitive user interaction. Results indicate that the prosthesis successfully mimics natural finger flexion and adapts effectively to a variety of grasping tasks with minimal effort. This study was conducted in accordance with ethical standards and approved by the Institutional Review Board (IRB), Project No. 670161, titled “Biologically-Inspired Synthetic Finger: Design, Fabrication, and Application.” The findings suggest that the device offers a viable and practical solution for individuals with partial hand loss, particularly in settings where electrically powered systems are unsuitable or inaccessible. Full article
(This article belongs to the Section Neurorobotics)
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29 pages, 4726 KiB  
Article
Adaptive Pendulum-Tuned Mass Damper Based on Adjustable-Length Cable for Skyscraper Vibration Control
by Krzysztof Twardoch, Kacper Górski, Rafał Kwiatkowski, Kamil Jaśkielewicz and Bogumił Chiliński
Sustainability 2025, 17(14), 6301; https://doi.org/10.3390/su17146301 - 9 Jul 2025
Viewed by 450
Abstract
The dynamic control of vibrations in skyscrapers is a critical consideration in sustainable building design, particularly in response to environmental excitations such as wind impact or seismic activity. Effective vibration neutralisation plays a crucial role in providing the safety of high-rise buildings. This [...] Read more.
The dynamic control of vibrations in skyscrapers is a critical consideration in sustainable building design, particularly in response to environmental excitations such as wind impact or seismic activity. Effective vibration neutralisation plays a crucial role in providing the safety of high-rise buildings. This research introduces an innovative concept for an active vibration damper that operates based on fluid dynamic transport to adaptively alter a skyscraper’s natural frequency, thereby counteracting resonant vibrations. A distinctive feature of this system is an adjustable-length cable mechanism, allowing for the dynamic modification of the pendulum’s effective length in real time. The structure, based on cable length adjustment, enables the PTMD to precisely tune its natural frequency to variable excitation conditions, thereby improving damping during transient or resonance phenomena of the building’s dynamic behaviour. A comprehensive mathematical model based on Lagrangian mechanics outlines the governing equations for this system, capturing the interactions between pendulum motion, fluid flow, and the damping forces necessary to maintain stability. Simulation analyses examine the role of initial excitation frequency and variable damping coefficients, revealing critical insights into optimal damper performance under varied structural conditions. The findings indicate that the proposed pendulum damper effectively mitigates resonance risks, paving the way for sustainable skyscraper design through enhanced structural adaptability and resilience. This adaptive PTMD, featuring an adjustable-length cable, provides a solution for creating safe and energy-efficient skyscraper designs, aligning with sustainable architectural practices and advancing future trends in vibration management technology. The study presented in this article supports the development of modern skyscraper design, with a focus on dynamic vibration control for sustainability and structural safety. It combines advanced numerical modelling, data-driven control algorithms, and experimental validation. From a sustainability perspective, the proposed PTMD system reduces the need for oversized structural components by providing adaptive, efficient damping, thereby lowering material consumption and embedded carbon. Through dynamically retuning structural stiffness and mass, the proposed PTMD enhances resilience and energy efficiency in skyscrapers, lowers lifetime energy use associated with passive damping devices, and enhances occupant comfort. This aligns with global sustainability objectives and new-generation building standards. Full article
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25 pages, 10333 KiB  
Article
Design of a Bionic Self-Insulating Mechanical Arm for Concealed Space Inspection in the Live Power Cable Tunnels
by Jingying Cao, Jie Chen, Xiao Tan and Jiahong He
Appl. Sci. 2025, 15(13), 7350; https://doi.org/10.3390/app15137350 - 30 Jun 2025
Viewed by 227
Abstract
Adopting mobile robots for high voltage (HV) live-line operations can mitigate personnel casualties and enhance operational efficiency. However, conventional mechanical arms cannot inspect concealed spaces in the power cable tunnel because their joint integrates metallic motors or hydraulic serial-drive mechanisms, which limit the [...] Read more.
Adopting mobile robots for high voltage (HV) live-line operations can mitigate personnel casualties and enhance operational efficiency. However, conventional mechanical arms cannot inspect concealed spaces in the power cable tunnel because their joint integrates metallic motors or hydraulic serial-drive mechanisms, which limit the arm’s length and insulation performance. Therefore, this study proposes a 7-degree-of-freedom (7-DOF) bionic mechanical arm with rigid-flexible coupling, mimicking human arm joints (shoulder, elbow, and wrist) designed for HV live-line operations in concealed cable tunnels. The arm employs a tendon-driven mechanism to remotely actuate joints, analogous to human musculoskeletal dynamics, thereby physically isolating conductive components (e.g., motors) from the mechanical arm. The arm’s structure utilizes dielectric materials and insulation-optimized geometries to reduce peak electric field intensity and increase creepage distance, achieving intrinsic self-insulation. Furthermore, the mechanical design addresses challenges posed by concealed spaces (e.g., shield tunnels and multi-circuit cable layouts) through the analysis of joint kinematics, drive mechanisms, and dielectric performance. The workspace of the proposed arm is an oblate ellipsoid with minor and major axes measuring 1.25 m and 1.65 m, respectively, covering the concealed space in the cable tunnel, while the arm’s quality is 4.7 kg. The maximum electric field intensity is 74.3 kV/m under 220 kV operating voltage. The field value is less than the air breakdown threshold. The proposed mechanical arm design significantly improves spatial adaptability, operational efficiency, and reliability in HV live-line inspection, offering theoretical and practical advancements for intelligent maintenance in cable tunnel environments. Full article
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35 pages, 4434 KiB  
Article
MDO of Robotic Landing Gear Systems: A Hybrid Belt-Driven Compliant Mechanism for VTOL Drones Application
by Masoud Kabganian and Seyed M. Hashemi
Drones 2025, 9(6), 434; https://doi.org/10.3390/drones9060434 - 14 Jun 2025
Viewed by 494
Abstract
This paper addresses inherent limitations in unmanned aerial vehicle (UAV) undercarriages hindering vertical takeoff and landing (VTOL) capabilities on uneven slopes and obstacles. Robotic landing gear (RLG) designs have been proposed to address these limitations; however, existing designs are typically limited to ground [...] Read more.
This paper addresses inherent limitations in unmanned aerial vehicle (UAV) undercarriages hindering vertical takeoff and landing (VTOL) capabilities on uneven slopes and obstacles. Robotic landing gear (RLG) designs have been proposed to address these limitations; however, existing designs are typically limited to ground slopes of 6–15°, beyond which rollover would happen. Moreover, articulated RLG concepts come with added complexity and weight penalties due to multiple drivetrain components. Previous research has highlighted that even a minor 3-degree slope change can increase the dynamic rollover risks by 40%. Therefore, the design optimization of robotic landing gear for enhanced VTOL capabilities requires a multidisciplinary framework that integrates static analysis, dynamic simulation, and control strategies for operations on complex terrain. This paper presents a novel, hybrid, compliant, belt-driven, three-legged RLG system, supported by a multidisciplinary design optimization (MDO) methodology, aimed at achieving enhanced VTOL capabilities on uneven surfaces and moving platforms like ship decks. The proposed system design utilizes compliant mechanisms featuring a series of three-flexure hinges (3SFH), to reduce the number of articulated drivetrain components and actuators. This results in a lower system weight, improved energy efficiency, and enhanced durability, compared to earlier fully actuated, articulated, four-legged, two-jointed designs. Additionally, the compliant belt-driven actuation mitigates issues such as backlash, wear, and high maintenance, while enabling smoother torque transfer and improved vibration damping relative to earlier three-legged cable-driven four-bar link RLG systems. The use of lightweight yet strong materials—aluminum and titanium—enables the legs to bend 19 and 26.57°, respectively, without failure. An animated simulation of full-contact landing tests, performed using a proportional-derivative (PD) controller and ship deck motion input, validate the performance of the design. Simulations are performed for a VTOL UAV, with two flexible legs made of aluminum, incorporating circular flexure hinges, and a passive third one positioned at the tail. The simulation results confirm stable landings with a 2 s settling time and only 2.29° of overshoot, well within the FAA-recommended maximum roll angle of 2.9°. Compared to the single-revolute (1R) model, the implementation of the optimal 3R Pseudo-Rigid-Body Model (PRBM) further improves accuracy by achieving a maximum tip deflection error of only 1.2%. It is anticipated that the proposed hybrid design would also offer improved durability and ease of maintenance, thereby enhancing functionality and safety in comparison with existing robotic landing gear systems. Full article
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18 pages, 3827 KiB  
Article
Analysis of Kinematics and Leveling Performance of a Novel Cable-Driven Parallel Automatic Leveling Robot for Spacecraft Hoisting
by Zhuohong Dai, Nan Liu, Tengfei Huang, Xiangfu Meng, Weikang Lv and Ran Chen
Aerospace 2025, 12(6), 521; https://doi.org/10.3390/aerospace12060521 - 10 Jun 2025
Viewed by 350
Abstract
Aiming at the problems of excessive dependence on manual operations, unquantifiable parameters, low hoisting efficiency, and low level of automation and informatization in the lifting process of spacecraft, a novel cable-driven parallel automatic leveling robot with a two-stage adjustment function is proposed. It [...] Read more.
Aiming at the problems of excessive dependence on manual operations, unquantifiable parameters, low hoisting efficiency, and low level of automation and informatization in the lifting process of spacecraft, a novel cable-driven parallel automatic leveling robot with a two-stage adjustment function is proposed. It contains a cable-driven parallel mechanism and a counterweight compensation mechanism and has the advantages of high load-bearing capacity and better posture adjustment. Its kinematics and leveling performance are studied systematically. First, a geometric model of the robot is established, and the inverse position is derived. Second, the system’s eccentric coordinates are solved based on the inclination angles of the moving platform. A theoretical model of the cable adjustment length is established according to the eccentric coordinates, and the cable adjustment scheme is analyzed and optimized. Third, according to the optimal cable adjustment scheme, the relationship between the inclination angles and the counterweight’s adjustment displacement is established to better improve the leveling accuracy based on the force and torque balance principle. Finally, the kinematics and leveling performance are verified through MATLAB numerical calculations, ADAMS simulation, and experimental study, proving that the robot could realize the hoisting and leveling task. Full article
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28 pages, 3614 KiB  
Article
Using Graph-Based Maximum Independent Sets with Large Language Models for Extractive Text Summarization
by Cengiz Hark
Appl. Sci. 2025, 15(12), 6395; https://doi.org/10.3390/app15126395 - 6 Jun 2025
Viewed by 500
Abstract
Large Language Models (LLMs) have shown a strong performance across various tasks but still face challenges in automatic text summarization. While they are effective in capturing semantic patterns from large corpora, they typically lack mechanisms for encoding structural relationships between sentences or paragraphs. [...] Read more.
Large Language Models (LLMs) have shown a strong performance across various tasks but still face challenges in automatic text summarization. While they are effective in capturing semantic patterns from large corpora, they typically lack mechanisms for encoding structural relationships between sentences or paragraphs. Their high hardware requirements and limited analysis as to processing efficiency further constrain their applicability. This paper proposes a framework employing the Graph Independent Set approach to extract the essence of textual graphs and address the limitations of LLMs. The framework encapsulates nodes and relations into structural graphs generated through Natural Language Processing (NLP) techniques based on the Maximum Independent Set (MIS) theory. The incorporation of graph-derived structural features enables more semantically cohesive and accurate summarization outcomes. Experiments on the Document Understanding Conference (DUC) and Cable News Network (CNN)/DailyMail datasets are conducted with different summary lengths to evaluate the performance of the framework. The proposed method provides up to a 41.05% (Recall-Oriented Understudy for Gisting Evaluation, ROUGE-2 F1) increase in summary quality and a 60.71% improvement in response times on models such as XLNet, Pegasus, and DistilBERT. The proposed framework enables more informative and concise summaries by embedding structural relationships into LLM-driven semantic representations, while reducing computational costs. In this study, we explore whether integrating MIS-based graph filtering with LLMs significantly enhances both the accuracy and efficiency of extractive text summarization. Full article
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21 pages, 5410 KiB  
Article
Design and Control of the Manipulator of Magnetic Surgical Forceps with Cable Transmission
by Jingwu Li and Zhijun Sun
Micromachines 2025, 16(6), 650; https://doi.org/10.3390/mi16060650 - 29 May 2025
Viewed by 449
Abstract
Magnetically actuated medical robots have attracted growing research interest because magnetic force can transmit power in a non-contact manner to fix magnetic surgical instruments onto the inner wall of the abdominal cavity. In this paper, we present magnetic and cable-driven surgical forceps with [...] Read more.
Magnetically actuated medical robots have attracted growing research interest because magnetic force can transmit power in a non-contact manner to fix magnetic surgical instruments onto the inner wall of the abdominal cavity. In this paper, we present magnetic and cable-driven surgical forceps with cable transmission. The design achieves significant diameter reduction in the manipulator by separating the power sources (micro-motors) from the manipulator through cable transmission, consequently improving surgical maneuverability. The manipulator adopting cable transmission mechanism has the problem of joint motion coupling. Additionally, due to the compact space within the magnetic surgical forceps, it is difficult to install pre-tightening or decoupling mechanisms. To address these technical challenges, we designed a pair of miniature pre-tensioning buckles for connecting and pre-tensioning the driving cables. A mathematical model was established to characterize the length changes of the coupled joint-driving cables with the angles of moving joints and was integrated into the control program of the manipulator. Joint motion decoupling was achieved through real-time compensation of the length changes of the coupled joint-driving cables. The decoupling and control effects of the manipulator have been verified experimentally. While one joint moves, the angle changes of the coupled joints are within 2°. Full article
(This article belongs to the Special Issue Micro/Nanostructures in Sensors and Actuators, 2nd Edition)
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19 pages, 13305 KiB  
Article
Customized Pediatric Hand EXoskeleton for Activities of Daily Living (PHEX): Design, Development, and Characterization of an Innovative Finger Module
by Elisa D’Angelo, Gianmarco Latini, Alessandro Ceccarelli, Ludovica Nini, Nevio Luigi Tagliamonte, Loredana Zollo and Fabrizio Taffoni
Appl. Sci. 2025, 15(10), 5694; https://doi.org/10.3390/app15105694 - 20 May 2025
Viewed by 628
Abstract
Research on pediatric hand exoskeletons remains limited compared to that on devices for adults. This paper presents the design and experimental validation of a customizable pediatric finger module, part of a hand exoskeleton tailored to individual anatomical features. The module aims to assist [...] Read more.
Research on pediatric hand exoskeletons remains limited compared to that on devices for adults. This paper presents the design and experimental validation of a customizable pediatric finger module, part of a hand exoskeleton tailored to individual anatomical features. The module aims to assist finger flexion in children with mild spasticity during activities of daily living. A patient-specific design methodology was applied to the case of a 12-year-old child. The finger module integrates compliant dorsal structures and cable-driven transmission with rigid anchoring elements to balance flexibility and structural stability. Different geometries and thickness values were tested to optimize comfort and quantify mechanical performance. Additive manufacturing was adopted to enable rapid prototyping and easy replacement of parts. Tensile and bending tests were conducted to determine stiffness and cable travel. Results support the feasibility of the proposed finger module, offering empirical data for selection and sizing of the actuation system and paving the way for the advancement of new modular pediatric devices. Full article
(This article belongs to the Special Issue Emerging Technologies for Assistive Robotics)
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16 pages, 8561 KiB  
Article
Obstacle-Avoidance Planning in C-Space for Continuum Manipulator Based on IRRT-Connect
by Yexing Lang, Jiaxin Liu, Quan Xiao, Jianeng Tang, Yuanke Chen and Songyi Dian
Sensors 2025, 25(10), 3081; https://doi.org/10.3390/s25103081 - 13 May 2025
Viewed by 456
Abstract
Aiming at the challenge of trajectory planning for a continuum manipulator in the confined spaces of gas-insulated switchgear (GIS) chambers during intelligent operation and maintenance of power equipment, this paper proposes a configuration space (C-space) obstacle-avoidance planning method based on an improved RRT-Connect [...] Read more.
Aiming at the challenge of trajectory planning for a continuum manipulator in the confined spaces of gas-insulated switchgear (GIS) chambers during intelligent operation and maintenance of power equipment, this paper proposes a configuration space (C-space) obstacle-avoidance planning method based on an improved RRT-Connect algorithm. By constructing a virtual joint-space obstacle map, the collision-avoidance problem in Cartesian space is transformed into a joint-space path search problem, significantly reducing the computational burden of frequent inverse kinematics solutions inherent in traditional methods. Compared to the RRT-Connect algorithm, improvements in node expansion strategies and greedy optimization mechanisms effectively minimize redundant nodes and enhance path generation efficiency: the number of iterations is reduced by 68% and convergence speed is improved by 35%. Combined with polynomial-driven trajectory planning, the method successfully resolves and smoothens driving cable length variations, achieving efficient and stable control for both the end-effector and arm configuration of a dual-segment continuum manipulator. Simulation and experimental results demonstrate that the proposed algorithm rapidly generates collision-free arm configuration trajectories with high trajectory coincidence in typical GIS chamber scenarios, verifying its comprehensive advantages in real-time performance, safety, and motion smoothness. This work provides theoretical support for the application of continuum manipulator in precision operation and maintenance of power equipment. Full article
(This article belongs to the Section Sensors and Robotics)
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16 pages, 3703 KiB  
Article
Real-Time Tracking and Position Control of an Elastic Cable-Driven Winch System
by Deniz Kavala Sen, Aydemir Arisoy and Hakan Gokdag
Appl. Sci. 2025, 15(10), 5462; https://doi.org/10.3390/app15105462 - 13 May 2025
Viewed by 362
Abstract
This study explores the sliding mode control (SMC) strategy to address challenges such as nonlinear dynamics, steady-state errors, and torque fluctuations in elastic cable-driven winch systems. While traditional Proportional-Derivative (PD) control is sufficient for linear systems, it struggles with instability and accuracy issues [...] Read more.
This study explores the sliding mode control (SMC) strategy to address challenges such as nonlinear dynamics, steady-state errors, and torque fluctuations in elastic cable-driven winch systems. While traditional Proportional-Derivative (PD) control is sufficient for linear systems, it struggles with instability and accuracy issues in flexible systems. SMC provides robustness against uncertainties but can cause mechanical wear and performance degradation due to its chattering effect. To mitigate this, a continuous control signal-based SMC approach was adopted, reducing chattering and improving system stability. This study focuses on tracking and position control, as well as managing motor torque fluctuations during position control, emphasizing controller parameter optimization. Experimental results demonstrate that SMC outperforms PD control in tracking, position control, and torque management. Full article
(This article belongs to the Section Robotics and Automation)
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22 pages, 9717 KiB  
Article
Digital Twin Incorporating Deep Learning and MBSE for Adaptive Manufacturing of Aerospace Parts
by Zhibo Yang, Xiaodong Tong, Haoji Wang, Zhanghuan Song, Rao Fu and Jinsong Bao
Processes 2025, 13(5), 1376; https://doi.org/10.3390/pr13051376 - 30 Apr 2025
Viewed by 1112
Abstract
With the growing demand for diverse and high-volume manufacturing of composite material parts in aerospace applications, traditional machining methods have faced significant challenges due to their low efficiency and inconsistent quality. To address these challenges, digital twin (DT) technology offers a promising solution [...] Read more.
With the growing demand for diverse and high-volume manufacturing of composite material parts in aerospace applications, traditional machining methods have faced significant challenges due to their low efficiency and inconsistent quality. To address these challenges, digital twin (DT) technology offers a promising solution for developing automated production systems by enabling optimal configuration of manufacturing parameters. However, despite its potential, the widespread adoption of DT in complex manufacturing systems remains hindered by inherent limitations in adaptability and inter-system collaboration. This paper proposes an integrated framework that combines Model-Based Systems Engineering (MBSE) with deep learning (DL) to develop a digital twin system capable of adaptive machining. The proposed system employs three core components: machine vision-based process quality inspection, cognition-driven reasoning mechanisms, and adaptive optimization modules. By emulating human-like cognitive error correction and learning capabilities, this system enables real-time adaptive optimization of aerospace manufacturing processes. Experimental validation demonstrates that the cognition-driven DT framework achieves a defect recognition accuracy of 99.59% in aircraft cable fairing machining tasks. The system autonomously adapts to dynamic manufacturing conditions with minimal human intervention, significantly outperforming conventional processes in both efficiency and quality consistency. This work underscores the potential of integrating MBSE with DL to enhance the adaptability and robustness of digital twin systems in complex manufacturing environments. Full article
(This article belongs to the Special Issue Fault Detection Based on Deep Learning)
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16 pages, 11768 KiB  
Article
Biomimetic Design and Validation of an Adaptive Cable-Driven Elbow Exoskeleton Inspired by the Shrimp Shell
by Mengqian Tian, Yishan Liu, Zhiquan Chen, Xingsong Wang, Qi Zhang and Bin Liu
Biomimetics 2025, 10(5), 271; https://doi.org/10.3390/biomimetics10050271 - 28 Apr 2025
Viewed by 743
Abstract
The application of exoskeleton robots has demonstrated promising effectiveness in promoting the recovery of motor skills in patients with upper limb dysfunction. However, the joint misalignment caused by rigid exoskeletons usually leads to an uncomfortable experience for users. In this work, an adaptive [...] Read more.
The application of exoskeleton robots has demonstrated promising effectiveness in promoting the recovery of motor skills in patients with upper limb dysfunction. However, the joint misalignment caused by rigid exoskeletons usually leads to an uncomfortable experience for users. In this work, an adaptive cable-driven elbow exoskeleton inspired by the structural characteristics of the shrimp shell was developed to facilitate the rehabilitation of the elbow joint and to provide more compliant human-exoskeleton interactions. The exoskeleton was specifically designed for elbow flexion and extension, with a total weight of approximately 0.6 kg. Based on the mechanical design and cable configuration of the exoskeleton, the kinematics and dynamics of driving cables were analyzed. Subsequently, a PID-based control strategy was designed with cable kinematics. To evaluate the practical performance of the proposed exoskeleton in elbow assistance, a prototype was established and experimented with six subjects. According to the experimental results, the measured elbow joint angle trajectory is generally consistent with the desired trajectory, with a mean position tracking accuracy of approximately 0.997, which supports motion stability in rehabilitation scenarios. Meanwhile, the collected sEMG values from biceps brachii and brachioradialis under the exoskeleton condition show a significant reduction in average muscle activation by 37.7% and 28.8%, respectively, compared to the condition without exoskeleton. Full article
(This article belongs to the Special Issue Bionic Wearable Robotics and Intelligent Assistive Technologies)
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16 pages, 1161 KiB  
Article
Research on Sliding Mode Control of Robot Fingers Driven by Tendons Based on Nonlinear Disturbance Observer
by Jiufang Pei and Jinshi Cheng
Symmetry 2025, 17(4), 560; https://doi.org/10.3390/sym17040560 - 7 Apr 2025
Cited by 1 | Viewed by 326
Abstract
To reduce weight and improve dexterity performance, dexterous robot fingers usually use tendons for transmission, which may lead to complex nonlinear control problems. In order to improve tracking performance in joint space, this paper proposes an anti-interference controller, which synthesizes the nonsingular fast [...] Read more.
To reduce weight and improve dexterity performance, dexterous robot fingers usually use tendons for transmission, which may lead to complex nonlinear control problems. In order to improve tracking performance in joint space, this paper proposes an anti-interference controller, which synthesizes the nonsingular fast terminal sliding mode technique. A flexible joint dynamic model is established considering the flexibility of the cable-driven mechanism. A nonlinear disturbance observer is adopted to estimate and compensate the system uncertainties and various disturbances, and global fast terminal sliding mode is used to ensure good control performance in both the reaching phase and the sliding mode phase. Furthermore, symmetry is used to simplify dynamic modeling and control design, and the stability of the controller is proven with Lyapunov theory. Finally, the effectiveness of the controller is verified through simulation experiments. The simulation results demonstrate that the proposed controller achieves a steady state in 0.3 s, higher tracking accuracy than the other controllers through quantitative analysis of MAE and MSE metrics, and stronger anti-interference capability, which can satisfy the requirements of finger dexterity operation. Full article
(This article belongs to the Special Issue Meta-Heuristics for Manufacturing Systems Optimization, 3rd Edition)
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16 pages, 5004 KiB  
Article
The Effects of Secondary Pre-Tightening of the Clamping Cable Nodes on Yielding U-Shaped Steel Supports for Use in Deep Soft Rock Roadways
by Yubing Huang, Hongdi Tian, Xuepeng Wang, Yucheng Wang and Huayu Yang
Appl. Sci. 2025, 15(7), 3803; https://doi.org/10.3390/app15073803 - 31 Mar 2025
Cited by 1 | Viewed by 327
Abstract
Secondary pre-tightening of clamping cable joints can effectively improve the load-bearing performance of U-shaped steel supports. However, the underlying mechanism of secondary pre-tightening has remained a critical knowledge gap in ground control engineering, and its design still relies on empirical approaches without theoretical [...] Read more.
Secondary pre-tightening of clamping cable joints can effectively improve the load-bearing performance of U-shaped steel supports. However, the underlying mechanism of secondary pre-tightening has remained a critical knowledge gap in ground control engineering, and its design still relies on empirical approaches without theoretical guidance. To address these challenges, this study proposes a novel mechanistic framework integrating mathematical modelling, experimental validation, and parametric analysis. Specifically, a first-principle-based mathematical expression for the slip resistance of clamping cable joints under secondary pre-tightening was derived, explicitly incorporating the effects of bolt torque and interfacial friction; and a dual-phase experimental protocol combining axial compression tests and numerical simulations was developed to systematically quantify the impacts of initial pre-tightening torque, secondary pre-tightening torque (T2), and the timing of secondary pre-tightening (u/umax). Three groundbreaking thresholds were identified, as follows: critical initial pre-tightening torque (T1 > 250 N·m) beyond which secondary pre-tightening becomes ineffective (<5% improvement); minimum effective secondary pre-tightening torque (T2/T1 > 1) for significant load-bearing enhancement; and the optimal activation window (u/umax < 50%) balancing capacity gain (<10%) and deformation control. These findings establish the first quantitative design criteria for secondary pre-tightening applications, transitioning from empirical practice to mechanics-driven optimization. Full article
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