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37 pages, 1909 KiB  
Review
Research Progress on Risk Prevention and Control Technology for Lithium-Ion Battery Energy Storage Power Stations: A Review
by Weihang Pan
Batteries 2025, 11(8), 301; https://doi.org/10.3390/batteries11080301 (registering DOI) - 6 Aug 2025
Abstract
Amidst the background of accelerated global energy transition, the safety risk of lithium-ion battery energy storage systems, especially the fire hazard, has become a key bottleneck hindering their large-scale application, and there is an urgent need to build a systematic prevention and control [...] Read more.
Amidst the background of accelerated global energy transition, the safety risk of lithium-ion battery energy storage systems, especially the fire hazard, has become a key bottleneck hindering their large-scale application, and there is an urgent need to build a systematic prevention and control program. This paper focuses on the fire characteristics and thermal runaway mechanism of lithium-ion battery energy storage power stations, analyzing the current situation of their risk prevention and control technology across the dimensions of monitoring and early warning technology, thermal management technology, and fire protection technology, and comparing and analyzing the characteristics of each technology from multiple angles. Building on this analysis, this paper summarizes the limitations of the existing technologies and puts forward prospective development paths, including the development of multi-parameter coupled monitoring and warning technology, integrated and intelligent thermal management technology, clean and efficient extinguishing agents, and dynamic fire suppression strategies, aiming to provide solid theoretical support and technical guidance for the precise risk prevention and control of lithium-ion battery storage power stations. Full article
(This article belongs to the Special Issue Advanced Battery Safety Technologies: From Materials to Systems)
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26 pages, 1790 KiB  
Article
A Hybrid Deep Learning Model for Aromatic and Medicinal Plant Species Classification Using a Curated Leaf Image Dataset
by Shareena E. M., D. Abraham Chandy, Shemi P. M. and Alwin Poulose
AgriEngineering 2025, 7(8), 243; https://doi.org/10.3390/agriengineering7080243 - 1 Aug 2025
Viewed by 214
Abstract
In the era of smart agriculture, accurate identification of plant species is critical for effective crop management, biodiversity monitoring, and the sustainable use of medicinal resources. However, existing deep learning approaches often underperform when applied to fine-grained plant classification tasks due to the [...] Read more.
In the era of smart agriculture, accurate identification of plant species is critical for effective crop management, biodiversity monitoring, and the sustainable use of medicinal resources. However, existing deep learning approaches often underperform when applied to fine-grained plant classification tasks due to the lack of domain-specific, high-quality datasets and the limited representational capacity of traditional architectures. This study addresses these challenges by introducing a novel, well-curated leaf image dataset consisting of 39 classes of medicinal and aromatic plants collected from the Aromatic and Medicinal Plant Research Station in Odakkali, Kerala, India. To overcome performance bottlenecks observed with a baseline Convolutional Neural Network (CNN) that achieved only 44.94% accuracy, we progressively enhanced model performance through a series of architectural innovations. These included the use of a pre-trained VGG16 network, data augmentation techniques, and fine-tuning of deeper convolutional layers, followed by the integration of Squeeze-and-Excitation (SE) attention blocks. Ultimately, we propose a hybrid deep learning architecture that combines VGG16 with Batch Normalization, Gated Recurrent Units (GRUs), Transformer modules, and Dilated Convolutions. This final model achieved a peak validation accuracy of 95.24%, significantly outperforming several baseline models, such as custom CNN (44.94%), VGG-19 (59.49%), VGG-16 before augmentation (71.52%), Xception (85.44%), Inception v3 (87.97%), VGG-16 after data augumentation (89.24%), VGG-16 after fine-tuning (90.51%), MobileNetV2 (93.67), and VGG16 with SE block (94.94%). These results demonstrate superior capability in capturing both local textures and global morphological features. The proposed solution not only advances the state of the art in plant classification but also contributes a valuable dataset to the research community. Its real-world applicability spans field-based plant identification, biodiversity conservation, and precision agriculture, offering a scalable tool for automated plant recognition in complex ecological and agricultural environments. Full article
(This article belongs to the Special Issue Implementation of Artificial Intelligence in Agriculture)
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7 pages, 1190 KiB  
Proceeding Paper
Influence of Selective Security Check on Heterogeneous Passengers at Metro Stations
by Zhou Mo, Maricar Zafir and Gueta Lounell Bahoy
Eng. Proc. 2025, 102(1), 3; https://doi.org/10.3390/engproc2025102003 - 22 Jul 2025
Viewed by 247
Abstract
Security checks (SCs) at metro stations are regarded as an effective measure to address the heightened security risks associated with high ridership. Introducing SCs without exacerbating congestion requires a thorough understanding of their impact on passenger flow. Most existing studies were conducted where [...] Read more.
Security checks (SCs) at metro stations are regarded as an effective measure to address the heightened security risks associated with high ridership. Introducing SCs without exacerbating congestion requires a thorough understanding of their impact on passenger flow. Most existing studies were conducted where SCs are mandatory and fixed at certain locations. This study presents a method for advising the scale and placement for SCs under a more relaxed security setting. Using agent-based simulation with heterogeneous profiles for both inbound and outbound passenger flow, existing bottlenecks are first identified. By varying different percentages of passengers for SCs and locations to deploy SCs, we observe the influence on existing bottlenecks and suggest a suitable configuration. In our experiments, key bottlenecks are identified before tap-in fare gantries. When deploying SCs near tap-in fare gantries as seen in current practices, a screening percentage of beyond 10% could exacerbate existing bottlenecks and also create new bottlenecks at SC waiting areas. Relocating the SC to a point beyond the fare gantries helps alleviate congestion. This method provides a reference for station managers and transport authorities for balancing security and congestion. Full article
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15 pages, 3246 KiB  
Article
Enhanced Parallel Convolution Architecture YOLO Photovoltaic Panel Detection Model for Remote Sensing Images
by Jinsong Li, Xiaokai Meng, Shuai Wang, Zhumao Lu, Hua Yu, Zeng Qu and Jiayun Wang
Sustainability 2025, 17(14), 6476; https://doi.org/10.3390/su17146476 - 15 Jul 2025
Viewed by 262
Abstract
Object detection technology enables the automatic identification of photovoltaic (PV) panel locations and conditions, significantly enhancing operational efficiency for maintenance teams while reducing the time and cost associated with manual inspections. Challenges arise due to the low resolution of remote sensing images combined [...] Read more.
Object detection technology enables the automatic identification of photovoltaic (PV) panel locations and conditions, significantly enhancing operational efficiency for maintenance teams while reducing the time and cost associated with manual inspections. Challenges arise due to the low resolution of remote sensing images combined with small-sized targets—PV panels intertwined with complex urban or natural backgrounds. To address this, a parallel architecture model based on YOLOv5 was designed, substituting traditional residual connections with parallel convolution structures to enhance feature extraction capabilities and information transmission efficiency. Drawing inspiration from the bottleneck design concept, a primary feature extraction module framework was constructed to optimize the model’s deep learning capacity. The improved model achieved a 4.3% increase in mAP, a 0.07 rise in F1 score, a 6.55% enhancement in recall rate, and a 6.2% improvement in precision. Additionally, the study validated the model’s performance and examined the impact of different loss functions on it, explored learning rate adjustment strategies under various scenarios, and analyzed how individual factors affect learning rate decay during its initial stages. This research notably optimizes detection accuracy and efficiency, holding promise for application in large-scale intelligent PV power station maintenance systems and providing reliable technical support for clean energy infrastructure management. Full article
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33 pages, 3983 KiB  
Article
Digital Twin-Driven SimLean-TRIZ Framework in Cold Room Door Production
by Thenarasu M, Sumesh Arangot, Narassima M S, Olivia McDermott and Arjun Panicker
Modelling 2025, 6(3), 67; https://doi.org/10.3390/modelling6030067 - 14 Jul 2025
Viewed by 441
Abstract
The study aims to increase productivity in the cold room door manufacturing industry by addressing non-value-adding operations, identifying bottlenecks, and reducing processing time through digital twin (DT)-based simulation. The goal is to eliminate the need for supply chain outsourcing and increase overall efficiency. [...] Read more.
The study aims to increase productivity in the cold room door manufacturing industry by addressing non-value-adding operations, identifying bottlenecks, and reducing processing time through digital twin (DT)-based simulation. The goal is to eliminate the need for supply chain outsourcing and increase overall efficiency. The research involves developing a DT of the existing production process for five distinct categories of cold room doors: flush door, single door, double door, face-mounted door, and sliding door. Simulation was used to uncover problems at multiple stations, encompassing curing, welding, and packing. Lean principles were used to identify the causes of inefficiency, and the process was improved using TRIZ principles. These changes produced a 42.90% improvement in productivity, a 20% dependence reduction on outsourcing and an increase of 10.5% added inventory to the shortage demand level. The approach presented is provided for a particular manufacturer of cold room doors, but the methods and techniques used are generally applicable to other manufacturing companies to support systematic innovation. Combining DT simulation, lean techniques and TRIZ principles, this study presents a strong approach to addressing the productivity challenges in manufacturing. The incorporation of these methods has brought considerable operational efficiency and has minimised dependency on external outsourcing. Full article
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22 pages, 2691 KiB  
Article
An Energy Efficiency Evaluation Model for Oil–Gas Gathering and Transportation Systems Based on Combined Weighting and Grey Relational Analysis
by Yao Shi, Yingting Sun, Yonghu Zhang, Maerpuha Mahan, Yingli Chen, Mingzhe Xu, Keyu Wu, Bingyuan Hong and Shangfei Song
Processes 2025, 13(7), 1967; https://doi.org/10.3390/pr13071967 - 21 Jun 2025
Viewed by 414
Abstract
With the acceleration of the oilfield development process during the high water content period, the contradiction between the increase in energy consumption and the decrease in the energy efficiency of the gathering and transportation system has become increasingly obvious. This paper develops a [...] Read more.
With the acceleration of the oilfield development process during the high water content period, the contradiction between the increase in energy consumption and the decrease in the energy efficiency of the gathering and transportation system has become increasingly obvious. This paper develops a grey relational analysis model using a combination of AHP and EWM. Based on the characteristics of light oil production, a four-level evaluation indicator system is developed. Based on game theory, AHP can provide subjective weights, the EWM can provide objective weights, and subjective and objective combinations are used for a more reasonable assignment. Concurrently, the 0.05 distinguishing coefficient and the ideal reference values are selected as the GRA reference sequence to evaluate the energy consumption of the gathering and transportation system as a whole and each subsystem. The analysis of a light oil block indicates significant room for improvement in the energy efficiency correlation across the system. Taking the central processing station as an example, the grey relational degree of electricity consumption per unit of injected water is measured at 0.12, marking it as the weakest link in the system. This study supports efficiency enhancement by identifying energy consumption bottlenecks within the system. Full article
(This article belongs to the Section Energy Systems)
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25 pages, 6485 KiB  
Review
Low-Power Rectennas in Microwave Wireless Power Transmission
by Yilin Zhou, Ruinan Fan and Changjun Liu
Microwave 2025, 1(1), 5; https://doi.org/10.3390/microwave1010005 - 18 Jun 2025
Viewed by 924
Abstract
The advancement of microwave wireless power transfer technology has positioned low-power rectennas as a research hotspot. This paper systematically reviews core technological progress in low-power rectennas, focusing on innovations in rectifier circuit topologies, nonlinear device models, antenna array optimization, and efficiency enhancement strategies. [...] Read more.
The advancement of microwave wireless power transfer technology has positioned low-power rectennas as a research hotspot. This paper systematically reviews core technological progress in low-power rectennas, focusing on innovations in rectifier circuit topologies, nonlinear device models, antenna array optimization, and efficiency enhancement strategies. Current technical bottlenecks and future application directions are analyzed, providing theoretical references for space solar power stations, IoTs, and related fields. Full article
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22 pages, 5341 KiB  
Article
EER-DETR: An Improved Method for Detecting Defects on the Surface of Solar Panels Based on RT-DETR
by Jiajun Dun, Hai Yang, Shixin Yuan and Ying Tang
Appl. Sci. 2025, 15(11), 6217; https://doi.org/10.3390/app15116217 - 31 May 2025
Cited by 1 | Viewed by 652
Abstract
In the context of the rapid popularization of clean energy, the precise identification of surface defects on photovoltaic modules has become a core technical bottleneck limiting the operational efficiency of power stations. In response to the shortcomings of existing detection methods in identifying [...] Read more.
In the context of the rapid popularization of clean energy, the precise identification of surface defects on photovoltaic modules has become a core technical bottleneck limiting the operational efficiency of power stations. In response to the shortcomings of existing detection methods in identifying tiny defects and model efficiency, this study innovatively constructed the EER-DETR detection framework: firstly, a feature reconstruction module WDBB with a differentiable branch structure was introduced to significantly enhance the feature retention ability for fine cracks and other small targets; secondly, an adaptive feature pyramid network EHFPN was innovatively designed, which achieved efficient integration of multi-level features through a dynamic weight allocation mechanism, reducing the model complexity by 9.7% while maintaining detection accuracy, solving the industry problem of “precision—efficiency imbalance” in traditional feature pyramid networks; finally, an enhanced upsampling component was introduced to effectively address the problem of detail loss that occurs in traditional methods during image resolution enhancement. Experimental verification shows that the improved algorithm increased the average precision (mAP@0.5) on the panel dataset by 1.9%, and its comprehensive performance also exceeded RT-DETR. Based on the industry standard PVEL-AD, the detection rate of typical defects significantly improved compared to the baseline model. The core innovation of this research lies in the combination of differentiable architecture design and dynamic feature management, providing a detection tool for the intelligent operation and maintenance of photovoltaic power stations that possesses both high precision and lightweight characteristics. It has significant engineering application value and academic reference significance. Full article
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16 pages, 951 KiB  
Article
A Water-Based Fire-Extinguishing Agent of Lithium Iron Phosphate Battery Fire via an Analytic Hierarchy Process-Fuzzy TOPSIS Decision-Marking Method
by Shuai Yuan, Kuo Wang, Feng Tai, Donghao Cheng, Qi Zhang, Yujie Cui, Xinming Qian, Chunwen Sun, Song Liu and Xin Chen
Batteries 2025, 11(5), 182; https://doi.org/10.3390/batteries11050182 - 2 May 2025
Cited by 1 | Viewed by 553
Abstract
It is well known that the safety concerns surrounding lithium-ion batteries (LIBs), such as fire and explosion, are currently a bottleneck problem for the large-scale usage of energy storage power stations. The study of water-based fire-extinguishing agents used for LIBs is a promising [...] Read more.
It is well known that the safety concerns surrounding lithium-ion batteries (LIBs), such as fire and explosion, are currently a bottleneck problem for the large-scale usage of energy storage power stations. The study of water-based fire-extinguishing agents used for LIBs is a promising direction. How to choose a suitable water-based fire-extinguishing agent is a significant scientific problem. In this study, a comprehensive evaluation model, including four primary indexes and eleven secondary indexes was established, which was used in the scenario of an electrochemical energy storage power station. The model is only suitable for assessing water-based fire extinguishing for suppressing lithium iron phosphate battery fire. Based on the comprehensive evaluation index system and extinguishing experiment data, the analytic hierarchy process (AHP) combined with fuzzy TOPSIS was used to evaluate the performances of the three kinds of water-based fire-extinguishing agents. According to the results of the fuzzy binary contrast method, the three kinds of fire-extinguishing agents could be ranked as follows: YS1000 > F-500 additive > pure water. The study provided a method for choosing and preparing a suitable fire-extinguishing agent for lithium iron phosphate batteries. Full article
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22 pages, 8214 KiB  
Article
Estimation of River Velocity and Discharge Based on Video Images and Deep Learning
by Ruiting Liu, Dianyi He, Neng Li, Xiaolei Pu, Jianhui Jin and Jianping Wang
Appl. Sci. 2025, 15(9), 4865; https://doi.org/10.3390/app15094865 - 27 Apr 2025
Viewed by 535
Abstract
Space-time image velocimetry (STIV) plays an important role in river velocity measurement due to its safety and efficiency. However, its practical application is affected by complex scene conditions, resulting in significant errors in the accurate estimation of texture angles. This paper proposes a [...] Read more.
Space-time image velocimetry (STIV) plays an important role in river velocity measurement due to its safety and efficiency. However, its practical application is affected by complex scene conditions, resulting in significant errors in the accurate estimation of texture angles. This paper proposes a method to predict the texture angles in frequency domain images based on an improved ShuffleNetV2. The second 1 × 1 convolution in the main branch of the downsampling unit and basic unit is deleted, the kernel size of the depthwise separable convolution is adjusted, and a Bottleneck Attention Module (BAM) is introduced to enhance the ability of capturing important feature information, effectively improving the precision of texture angles. In addition, the measured data from a current meter are used as the standard for comparison with established and novel approaches, and this study further validates its methodology through comparative experiments conducted in both artificial and natural river channels. The experimental results at the Agu, Panxi, and Mengxing hydrological stations demonstrate that the relative errors of the discharge measured by the proposed method are 2.20%, 3.40%, and 2.37%, and the relative errors of the mean velocity are 1.47%, 3.64%, and 1.87%, which affirms it has higher measurement accuracy and stability compared with other methods. Full article
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17 pages, 2821 KiB  
Article
Power Feasible Region Modeling and Voltage Support Control for V2G Charging Station Under Grid Fault Conditions
by Jinxin Ouyang, Ang Li, Yanbo Diao and Fei Huang
Sustainability 2025, 17(8), 3713; https://doi.org/10.3390/su17083713 - 19 Apr 2025
Viewed by 338
Abstract
The charging station (CS) is generally directly off-grid under a grid fault, which has become a key technical bottleneck that restricts the sustainable development of new energy transportation systems. During a grid fault, the CS under the vehicle-to-grid (V2G) mode experiences a reduction [...] Read more.
The charging station (CS) is generally directly off-grid under a grid fault, which has become a key technical bottleneck that restricts the sustainable development of new energy transportation systems. During a grid fault, the CS under the vehicle-to-grid (V2G) mode experiences a reduction in active power due to the current limitation of the voltage source converter (VSC), which may cause the DC voltage to exceed its limitations under unbalanced power. The effect of the active and reactive power of CS in low- and medium-voltage distribution networks on supporting the PCC voltage under the limitation of DC voltage and VSC current has not been analyzed, and a control method for PCC voltage support for CS has not been established. Therefore, a power boundary that avoids the DC overvoltage and AC overcurrent of the CS is defined. A power feasible region for the CS considering fault duration is established. The characteristic that the power feasible region shrinks with the increase in duration is found, and a calculation method for the critical clearing time of a fault to avoid DC overvoltage is proposed. The relationship between PCC voltage and power injected by the CS is analyzed. The property that the control point of maximum voltage support lies at the boundary of the power feasible region is revealed. A control method of PCC voltage support that considers the limitation of DC voltage and VSC current for the CS is proposed. Simulation verification shows that the support capability of CS for PCC voltage during a fault is significantly enhanced by the proposed method while securing the DC voltage. Full article
(This article belongs to the Topic Advanced Electric Vehicle Technology, 2nd Volume)
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24 pages, 2187 KiB  
Article
PUF-Based Secure and Efficient Anonymous Authentication Protocol for UAV Towards Cross-Domain Environments
by Qi Xie and Haohua Wang
Drones 2025, 9(4), 260; https://doi.org/10.3390/drones9040260 - 28 Mar 2025
Viewed by 663
Abstract
Cross-domain authentication of drones has played an important role in emergency rescue, collaborative missions, and so on. However, the existing cross-domain authentication protocols for drones may cause privacy leakages and stolen-verifier attacks due to the storage of drone information by ground stations, and [...] Read more.
Cross-domain authentication of drones has played an important role in emergency rescue, collaborative missions, and so on. However, the existing cross-domain authentication protocols for drones may cause privacy leakages and stolen-verifier attacks due to the storage of drone information by ground stations, and drones and ground stations are susceptible to capture attacks, which may suffer from impersonation attacks. To address these problems, we propose a lightweight cross-domain authentication protocol based on physical unclonable function (PUF). In the proposed protocol, the control center is not involved in the authentication process, preventing bottleneck problems when multiple drones authenticate simultaneously. Ground stations do not store drone information, effectively safeguarding against privacy leakage and stolen-verifier attacks. PUF is utilized to protect drones from capture attacks. We conduct both informal security analysis and formal security proof to demonstrate the protocol’s security. In terms of performance, compared with relevant schemes, our protocol shows remarkable efficiency improvements. Computationally, it is 5–92% more efficient. Regarding communication overhead, it is 9–68% lower than relevant schemes. For storage, it is 22–48% lower than relevant schemes. We simulated the proposed protocol using a Raspberry Pi 4B, which emulates the computational capabilities of actual UAV and ground stations. During the simulation, a large number of authentication requests were generated. We monitored key performance indicators such as authentication success rate, response time, and resource utilization. To test its security, we simulated common attacks like replay, forgery, and impersonation. The protocol’s timestamps effectively identified and rejected replayed messages. Meanwhile, the PUF mechanism and unique signature scheme foiled our attempts to forge authentication messages. These simulation results, combined with theoretical security proofs, confirm the protocol’s practical viability and security in real-world-like scenarios. Full article
(This article belongs to the Section Drone Communications)
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16 pages, 3277 KiB  
Article
Electric Long-Haul Trucks and High-Power Charging: Modelling and Analysis of the Required Infrastructure in Germany
by Tobias Tietz, Tu-Anh Fay, Tilmann Schlenther and Dietmar Göhlich
World Electr. Veh. J. 2025, 16(2), 96; https://doi.org/10.3390/wevj16020096 - 12 Feb 2025
Cited by 3 | Viewed by 1950
Abstract
Heavy goods transportation is responsible for around 27% of CO2 emissions from road transport in the EU and for 5% of total CO2 emissions in the EU. The decarbonization of long-distance transport in particular remains a major challenge. The combination of [...] Read more.
Heavy goods transportation is responsible for around 27% of CO2 emissions from road transport in the EU and for 5% of total CO2 emissions in the EU. The decarbonization of long-distance transport in particular remains a major challenge. The combination of battery electric trucks (BETs) with on-route high-power charging (HPC) offers a promising solution. Planning and setting up the required infrastructure is a critical success factor here. We propose a methodology to evaluate the charging infrastructure needed to support the large-scale introduction of heavy-duty BETs in Germany, considering different levels of electrification, taking the European driving and rest time regulations into account. Our analysis employs MATSim, an activity-based multi-agent transport simulation, to assess potential bottlenecks in the charging infrastructure and to simulate the demand-based distribution of charging stations. The MATSim simulation is combined with an extensive pre-processing of transport-related data and a suitable post-processing. This approach allows for a detailed examination of the required charging infrastructure, considering the impacts of depot charging solutions and the dynamic nature of truck movements and charging needs. The results indicate a significant need to augment HPC with substantial low power overnight charging facilities and highlight the importance of strategic infrastructure development to accommodate the growing demand for chargers for BETs. By simulating various scenarios of electrification, we demonstrate the critical role of demand-oriented infrastructure planning in reducing emissions from the road freight sector until 2030. This study contributes to the ongoing discourse on sustainable transportation, offering insights into the infrastructure requirements and planning challenges associated with the transition to battery electric heavy-duty vehicles. Full article
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25 pages, 6587 KiB  
Article
Analysis of Urban Rail Public Transport Space Congestion Using Graph Fourier Transform Theory: A Focus on Seoul
by Cheng-Xi Li and Cheol-Jae Yoon
Sustainability 2025, 17(2), 598; https://doi.org/10.3390/su17020598 - 14 Jan 2025
Cited by 2 | Viewed by 2109
Abstract
Urban transportation efficiency is critical in densely populated cities, such as Seoul, South Korea, where subway transfer stations are vital. This study investigates the spatial efficiency and passenger flow dynamics of multilayered transfer stations, using triangular Fourier transform as the primary analytical method. [...] Read more.
Urban transportation efficiency is critical in densely populated cities, such as Seoul, South Korea, where subway transfer stations are vital. This study investigates the spatial efficiency and passenger flow dynamics of multilayered transfer stations, using triangular Fourier transform as the primary analytical method. The research incorporates principal component analysis (PCA) and K-means clustering to classify stations based on structural characteristics and congestion patterns. Data derived from transportation card usage during peak hours and architectural layouts were analysed to identify critical bottlenecks. The results highlighted notable inefficiencies in transfer times and congestion. For example, the analysis revealed that optimising transfer corridors at Seoul Station could reduce average transfer times by over 10 min. Dongdaemun History & Culture Park Station would benefit from ground-level pathways to address inefficiencies caused by its extensive underground network. Sindorim Station’s reorganisation of above-ground and underground connectivity was found to enhance passenger flow. By introducing the concept of the ‘entry baseline for passenger flow in public buildings’, this study offers a novel framework for evaluating and improving urban transit infrastructure. The findings provide actionable insights into transfer station design, supporting strategies for addressing the challenges of urban mobility in megacities while contributing to transit-oriented development. Full article
(This article belongs to the Special Issue Sustainable Transport Research and Railway Network Performance)
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22 pages, 3874 KiB  
Article
Measuring Complexity in Manufacturing: Integrating Entropic Methods, Programming and Simulation
by Germán Herrera-Vidal, Jairo R. Coronado-Hernández, Ivan Derpich-Contreras, Breezy P. Martínez Paredes and Gustavo Gatica
Entropy 2025, 27(1), 50; https://doi.org/10.3390/e27010050 - 9 Jan 2025
Cited by 2 | Viewed by 1294
Abstract
This research addresses complexity in manufacturing systems from an entropic perspective for production improvement. The main objective is to develop and validate a methodology that develops an entropic metric of complexity in an integral way in production environments, through simulation and programming techniques. [...] Read more.
This research addresses complexity in manufacturing systems from an entropic perspective for production improvement. The main objective is to develop and validate a methodology that develops an entropic metric of complexity in an integral way in production environments, through simulation and programming techniques. The methodological proposal is composed of six stages: (i) Case study, (ii) Hypothesis formulation, (iii) Discrete event simulation, (iv) Measurement of entropic complexity by applying Shannon’s information theory, (v) Entropy analysis, and (vi) Statistical analysis by ANOVA. The results confirm that factors such as production sequence and product volume significantly influence the structural complexity of the workstations, with station A being less complex (0.4154 to 0.9913 bits) compared to stations B and C, which reached up to 2.2084 bits. This analysis has shown that optimizing production scheduling can reduce bottlenecks and improve system efficiency. Furthermore, the developed methodology, validated in a case study of the metalworking sector, provides a quantitative framework that combines discrete event simulation and robust statistical analysis, offering an effective tool to anticipate and manage complexity in production. In synthesis, this research presents an innovative methodology to measure static and dynamic complexity in manufacturing systems, with practical application to improve efficiency and competitiveness in the industrial sector. Full article
(This article belongs to the Section Complexity)
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