Search Results (1,635)

The shift towards renewable resources has positioned agar, a natural seaweed polysaccharide, as a pivotal and sustainable material for developing next-generation energy storage technologies. This review highlights the transformative role of agar-based composites as a game-changing and eco-friendly platform for supercapacitors, batteries, and fuel cells. Moving beyond the traditional synthetic polymers, agar introduces a novel paradigm by leveraging its natural gelation, superior film-forming ability, and inherent ionic conductivity to create advanced electrolytes, binders, and matrices. The novelty of this field lies in the strategic fabrication of synergistic composites with polymers, metal oxides, and carbon materials, engineered through innovative techniques like electrospinning, solvent casting, crosslinking, 3D printing, and freeze-drying. We critically examine how these innovative composites are breaking new ground in enhancing device efficacy, flexibility, and thermal stability. Ultimately, this analysis not only consolidates the current landscape but also charts future pathways, positioning agar-based materials as a pivotal and sustainable solution for powering the future. Full article

The construction industry is among the most resource-intensive sectors, generating nearly 40% of global CO₂ emissions and over two billion tonnes of construction and demolition waste (CDW) annually. This study investigates the sustainable reuse of CDW in developing binder-free alkali-activated paste (AAP) using sodium hydroxide (NaOH) as an activator. Eleven formulations were prepared by varying the brick-to-total waste ratio (BW/TW: 0–1), NaOH concentrations (0–10%), and curing durations (7, 28, and 60 days). The mixes were evaluated for unconfined compressive strength (UCS), shear modulus (G_o), durability (wet–dry and freeze–thaw cycles), and microstructural evolution. Results showed significant improvements in mechanical and durability properties with increased NaOH content, BW/TW ratios up to 0.9, and longer curing times. The optimal mix (10% NaOH, BW/TW = 0.9, 60 days of curing) achieved a UCS of 28.7 MPa and a G_o of 30 GPa, while exhibiting minimal mass loss (<2% freeze–thaw; <3% wet–dry). Microstructural analyses revealed densified matrices and enhanced gel formation. A dimensional analysis using the Buckingham π theorem yielded a scalable predictive model that correlates material composition, alkaline activation, and curing with mechanical performance. The study underscores the feasibility of transforming CDW into durable, high-performance AAPs for sustainable infrastructure development. Full article

The circular economy in construction requires the valorization of gypsum waste from construction and demolition. Waste from gypsum plasterboards is considerable, yet it is still viewed more as a problem than as a mineral resource. This study investigates the potential for utilizing recycled gypsum (RG) from waste plasterboards in the production of blended green binders. Four gypsum–cement–pozzolanic binders are designed with two pozzolanic additives (natural zeolite and recycled brick powder) in two ratios to cement—0.6 and 1.0. The structural mineral compounds of the binders are analyzed by XRD and DTA/TG, while the performance of both fresh and hardened paste is evaluated by standardized methods for binders to determine possible construction applications of these green binders. Results show that RG can be used to produce blended fast-setting binders with a gypsum content of above 40%. Systems with natural zeolite achieve higher strength (up to 30 MPa at 90 days) and sufficient water resistance, thus suitable even as substitutes for cement binders. The developed blended binders with recycled brick powder can be used in low-moisture environments only as substitutes for gypsum binders in plasters, masonry units, and lightweight composites. Full article

In response to escalating environmental concerns, the construction industry is under growing pressure to adopt sustainable practices. As a major consumer of natural resources and a significant emitter of greenhouse gases, it paradoxically holds the potential to become a leader in green transformation. This study investigates the development of innovative, fire-resistant, and alkali-activated hybrid binder foams incorporating recycled materials: fly ash, coal slag, and ground brick waste, as sustainable alternatives to traditional building materials. The fire resistance performance at a technical scale and the thermal behavior of fiber-reinforced, alkali-activated hybrid binder foams synthesized from recycled aluminosilicate precursors were determined. The properties of unreinforced composite were compared with the composites reinforced with merino wool, basalt fibers, polypropylene fibers, and coconut fiber. Small-scale fire-resistance tests revealed that merino wool-reinforced composites exhibited the best thermal insulation performance, maintaining structural integrity, that is, retaining shape and continuity without delamination or collapse for 83 min under fire exposure. Analyses combining chemical characterization (X-ray fluorescence) with microstructural methods (computed tomography and colorimetry) confirmed that fire performance is strongly influenced not only by fiber type but also by pore distribution, phase composition, and oxide migration under thermal loading. These findings demonstrate the potential of fiber-reinforced foamed, alkali-activated hybrid binder as eco-efficient, printable materials for fire-safe and thermally demanding construction applications. Full article

This study developed sustainable foam-type composites from recycled paper (P), corrugated cardboard (C), and their 1:1 mixture (PC) for use in thermal and acoustic insulation. The materials were produced by water-assisted defibration, gas foaming with sodium bicarbonate and yeast, and oven curing, resulting in lightweight porous panels without synthetic binders. The composites exhibited distinct density and porosity profiles that influenced moisture behavior and stability. Cardboard-based panels absorbed the most water and swelled the most, while paper-based panels were more resistant. Despite these differences, all materials showed uniformly low thermal conductivity, confirming their strong insulation capability. Acoustic performance was enhanced by perforation and multilayer assembly. Cardboard panels with a triple-layer perforated design achieved the highest sound absorption, while mixed paper–cardboard composites provided balanced broadband performance. Microscopy revealed that fiber morphology—coarse in cardboard, fine in paper, and interlaced in mixtures—shaped the porous structure and bonding. Mechanical tests indicated comparable stiffness and strength across all types, with cardboard showing the strongest internal bonding. Overall, the results demonstrate that fiber structure and porosity govern material performance. These foam composites combine effective thermal insulation, competitive sound absorption, and sufficient mechanical strength, positioning them as biodegradable, low-cost alternatives for sustainable construction and acoustic applications. Full article

Precision dicing with diamond wheels is a key technology in semiconductor dicing, integrated circuit manufacturing, aerospace, and other fields, owing to its high precision, high efficiency, and broad material applicability. As a critical processing stage, a comprehensive analysis of dicing technologies is essential for improving the machining quality of hard-and-brittle optoelectronic materials. This paper reviews the core principles of precision diamond wheel dicing, including dicing processes and blade preparation methods. Specifically, it examines the dicing mechanisms of composite and multi-mode dicing processes, demonstrating their efficacy in reducing defects inherent to single-mode approaches. The review also examines diverse preparation methods for dicing blades, such as metal binder sintering and roll forming. Furthermore, the roles of machine vision and servo control systems are detailed, illustrating how advanced algorithms facilitate precise feature recognition and scribe line control. A systematic analysis of key components in grinding wheel dicer is also conducted to reduce dicing deviation. Additionally, the review introduces models for tool wear detection and discusses material removal mechanisms. The influence of critical process parameters—such as spindle speed, feed rate, and dicing depth—on dicing quality and kerf width is also analyzed. Finally, the paper outlines future prospects and provides recommendations for advancing key technologies in precision dicing, offering a valuable reference for subsequent research. Full article

The processing of fine and technogenic chromite-bearing raw materials accumulated in tailings and sludge storage facilities is a key challenge for sustainable metallurgical development. This paper presents the results of laboratory and pilot-scale studies on the application of vibro-briquetting technology for flotation concentrates and waste materials from JSC “TNC Kazchrome” (ERG). For the first time in Kazakhstan, a pilot-scale validation of vibro-briquetting of flotation chromite concentrates was carried out, resulting in pilot confirmation of the vibro-briquetting technology. The optimal technological parameters of the process were established, and the effectiveness of various types of binders was evaluated. Pilot-scale trials demonstrated that the use of organic and mineral binders ensures the production of durable briquettes with a low yield of fines (around 2%). Comparison with conventional agglomeration technologies (pelletizing, sintering, roller-press briquetting, extrusion briquettes) highlighted the advantages of vibro-briquettes in terms of energy efficiency, environmental performance, and suitability for fine raw materials. It was shown that composite binders (lignosulfonate + cement) provide enhanced strength and water resistance in briquettes, as well as optimal conditions for strength development during thermal–moisture treatment. The findings confirm the high potential of vibro-briquetting technology in Kazakhstan as an energy-efficient and environmentally friendly solution for the integrated utilization of local chromite resources. The proposed vibro-briquetting technology makes it possible to process previously unused gravity and flotation tailings of chromite ores from the Kempirsai Massif, thereby improving the comprehensive utilization of mineral resources and reducing environmental impact. This development is of great importance for Kazakhstan’s industry, as it represents the first pilot-scale testing of cold vibro-briquetting technology for flotation concentrates. Full article

Biomass briquettes are increasingly used as renewable solid fuels, yet their durability under humid storage remains a key limitation. This study evaluated the mechanical performance and water resistance of briquettes made from fine (0–1 mm) and coarse (0–3 mm) charcoal fractions using molasses as a primary binder, polyvinyl alcohol (PVA, 3–7%) as a synthetic binder, and liquid soap (1–9%) as a surfactant additive. Compressive strength was measured in the dry state, after four days of water immersion, and after re-drying, while water absorption was monitored over immersion times from 15 min to 4 days. Fine-fraction briquettes showed higher strength and lower water uptake than coarse fractions, with optimal PVA contents of 6–7% providing maximum dry and post-drying strength. Moderate soap addition (2–3%) improved binder dispersion and early wet strength, whereas higher levels (>5%) reduced durability. Water absorption kinetics indicated that particle size controlled early swelling, while binder composition influenced the rate but not the final saturation. The best performance in humid storage was achieved by 0–1 mm + 4% PVA and 0–1 mm + 5% PVA + 3% soap formulations. These results support the formulation of eco-friendly binder systems that balance strength, moisture resistance, and cost for large-scale biomass briquette production. Full article

This study aimed to develop novel sustainable composites based on cross-linked gelatine and wood fibres for use as a topsoil cover in forestry and agricultural applications. Different compositions were prepared by varying the proportions of gelatine, wood fibres, and tannic acid (the cross-linking agent). Water absorption analysis revealed that compositions containing 12% wood fibres exhibited the highest absorption values (300% after 24 h). Including wood fibres was crucial in limiting the cross-sectional shrinkage of the samples. Additionally, the wood fibres did not negatively impact the water vapour permeability values, which ranged from 0.5 to 3.5 × 10⁻⁸ kg/(Pa · h · m). Tensile tests revealed that the samples’ tensile strength ranged from 4 to 17 MPa, whereas Young’s modulus depended more on climatic conditions, with values reaching 2700 MPa in dry conditions and 300 MPa in wet conditions (samples conditioned at 20 °C and 95% relative humidity). Furthermore, after 46 weeks of outdoor exposure, the produced composites demonstrated good dimensional stability and reduced mass loss, particularly in the composition with the highest wood fibre and tannic acid content. Full article

Waste valorization in construction materials offers a promising pathway to reducing environmental burdens while promoting circular resource strategies in the built environment. This study develops a novel composite mortar formulated with sustainable materials and alternative aggregates, namely polyethylene terephthalate (PET) particles recovered from post-consumer plastic waste and bottom ash from thermal power generation. Natural pumice was incorporated to improve the lightness and the thermal insulation, with cement serving as the binder. The mix design was systematically optimized using the Taguchi method to enhance performance while minimizing carbon emissions. The resulting mortar, produced at both laboratory and small-scale commercial levels, demonstrated favorable technical properties: dry density of 1.3 g/cm³, compressive strength of 5.96 MPa, thermal conductivity of 0.27 W/(m*K), and water absorption of 16.1%. After exposure to 600 °C, it retained 60.6% of its strength and exhibited only a 10.1% mass loss. These findings suggest its suitability for non-load-bearing urban components where sustainability, thermal resistance, and durability are essential. The study contributes to global sustainability goals, particularly Sustainable Development Goal (SDG) 11, 12, and 13, by illustrating how waste valorization can foster resilient construction while reducing the environmental footprint of cities. Full article

With growing emphasis on environmental protection and sustainability in highway construction, the high mixing and compaction temperatures of styrene-butadiene-styrene (SBS)-modified asphalt have raised concerns regarding energy consumption and pollutant emissions. Sasobit, a warm-mix additive with a melting point of 99 °C, effectively reduces asphalt viscosity and construction temperatures while enhancing high-temperature performance; however, it may adversely affect low-temperature crack resistance. To address this challenge, this study developed low-dosage Sasobit–SBS composite asphalt incorporating aromatic oil and crumb rubber to reduce production temperatures while maintaining performance. Evaluations on binder properties and mixture performance showed that Sasobit effectively lowers mixing temperatures and preserves rutting resistance, while external modifiers, especially crumb rubber, significantly enhance low-temperature crack resistance (by 24%) and fatigue life (by 50%). Moreover, the crumb rubber formulation reduced production costs by 11% compared to conventional SBS asphalt, demonstrating a practical and cost-effective strategy for improving durability in cold regions. Full article

This study investigates the thermal behavior of SnS₂ anodes for lithium-ion batteries at seven different states of charge (fully discharged (lithiated) at 0 mAh/g, partially charged at 100, 200, 300, 400, and 500 mAh/g, and fully charged (delithiated) at 550 mAh/g) using differential scanning calorimetry (DSC). To better understand the observed thermal behavior, complementary XRD and XPS analyses were performed. Generally, in all electrodes, the thermal decomposition of the electrode material is initiated by the exothermic decomposition of the SEI followed by a binder decomposition reaction around 265 °C. Interestingly, with increased states of delithiation from 400 mAh/g, endothermic peaks in the heat-flow signal of the DSC measurements are observed, which can be correlated with the structural and compositional changes in the electrode material as determined by XRD and XPS, respectively. These analyses confirmed the progressive formation of metallic tin on advanced delithiation. Additionally, the total heat generation from the electrodes decreased with increased delithiation. The results of this study serve as the basis for better understanding the thermal decomposition of SnS₂-based anodes, which are considered promising for advanced lithium-ion battery chemistries. Full article

This study focuses on the development, characterization, and numerical simulation of novel composite materials based on natural vegetable fibers for applications in civil engineering. Three different bio-based composites were formulated using Alfa plant fibers, wood waste, and an equal mixture of both (50% Alfa, 50% wood), with polyvinyl acetate (PVAc), a non-polluting polymer matrix, as the binder. The performance of these composites is strongly influenced by the fiber morphology, structural characteristics, and the nature of the matrix. Thus, understanding and optimizing these parameters is crucial for tailoring materials to meet specific design requirements. The experimental approach began with the morphological and structural characterization of the raw and treated fibers, followed by the evaluation of the thermal a properties of the resulting composites. Furthermore, thermal conductivity simulations were performed using COMSOL Multiphysics to validate the experimental results and gain deeper insights into heat transfer behavior within the composites. A comparative analysis with conventional synthetic insulation materials revealed that the developed bio-composites offer competitive thermal performance while being more environmentally sustainable. These findings highlight the potential of Alfa and wood waste fibers as effective, eco-friendly alternatives for thermal insulation in building applications. Full article

In underground mine roadways, enlarged cross-sections have led to escalating surrounding rock stress, resulting in frequent support failures, elevated accident risk, and increased maintenance costs. However, the potential of fiber reinforcement to improve shotcrete under these high-stress conditions remains under-investigated. To address these issues, this study developed a novel fiber-reinforced cement-based composite using field construction-grade washed sand. The effects of binder-to-material ratios, fiber types (polyvinyl alcohol (PVA), polypropylene (PP), and basalt (BF)), and fiber dosages (1%, 2%, and 3%) were systematically investigated under uniaxial tension, uniaxial compression, and variable-angle shear. Based on the experimental results, an optimal mix formulation was determined via orthogonal experimental design to meet mining operational requirements. The findings demonstrate that fiber incorporation significantly enhances mechanical performance. Notably, PP fiber reinforcement increased the tensile strength by up to 675%, while BF fibers improved compressive strength by up to 198.5%, relative to unreinforced shotcrete. This study provides a theoretical foundation for optimizing fiber-reinforced shotcrete mix designs for mining and offers technical insights for field applications. Full article

The synergistic preparation of geopolymer from lithium slag, fly ash, and slag for underground construction can facilitate the extensive recycling of lithium slag. The effects of different activator moduli and water–binder ratios on the mechanical properties and damage mechanisms of the lithium-slag-based geopolymer were investigated by uniaxial compression tests and acoustic emission (AE) monitoring. The results show that, based on a comprehensive evaluation of peak stress, crack closure stress, plastic deformation stress, and elastic modulus, the optimal activator modulus is determined to be 1.0, and the optimal water-to-binder ratio is 0.42. At low modulus values (0.8 and 1.0) and low water–binder ratio (0.42), the AE events exhibit a steady pattern, indicating slow crack initiation and propagation within the geopolymer; with the increasing activator modulus and water-to-binder ratios, the frequency of AE events increases significantly, indicating more-frequent crack propagation and stress mutation within the geopolymer. Similarly, when the modulus is 0.8 or 1.0 and the water–binder ratio is 0.42, the sample presents a macroscopic tensile failure mode; as the modulus and water–binder ratio increase, the sample presents a tensile–shear composite failure mode. The energy evolution laws of geopolymer specimens with different activator moduli and water-to-binder ratios were analyzed, and a damage constitutive model was established. The results indicate that, with optimized mix proportions, the material can be used as a supporting material for underground spaces. Full article