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17 pages, 4099 KiB  
Article
Tetramethylene Sulfone (TMS) as an Electrolyte Additive for High-Power Lithium-Ion Batteries
by Wenting Liu, Gangxin Chen, Ningfeng Wang, Xianzhong Sun, Chen Li, Yanan Xu, Xiaohu Zhang, Xiong Zhang and Kai Wang
Batteries 2025, 11(7), 270; https://doi.org/10.3390/batteries11070270 (registering DOI) - 17 Jul 2025
Abstract
High-power lithium-ion batteries impose stringent requirements on output power. Tetramethylene sulfone (TMS), serving as a novel electrolyte additive, effectively enhances the stability of electrolytes under high-voltage conditions due to its high flash point and high dielectric constant, thereby boosting the output performance of [...] Read more.
High-power lithium-ion batteries impose stringent requirements on output power. Tetramethylene sulfone (TMS), serving as a novel electrolyte additive, effectively enhances the stability of electrolytes under high-voltage conditions due to its high flash point and high dielectric constant, thereby boosting the output performance of lithium-ion batteries. In this work, we selected lithium hexafluorophosphate (LiPF6) as the lithium salt, using a solvent carrier consisting of a mixture of ethylene carbonate (EC), dimethyl carbonate (DMC), and ethyl methyl carbonate (EMC). TMS was added as an additive to create a novel high-power electrolyte system. We prepared five electrolytes with different TMS concentrations and conducted in-depth investigations into their impacts on the performance of lithium-ion batteries. The findings indicate that the electrolytes with TMS ratios of 2 wt% and 5 wt% demonstrated good synergistic cathode–anode stability in the NCM//soft carbon system, and the electrolyte with a 5 wt% TMS ratio demonstrated the most significant improvement in the overall performance of the full battery. Full article
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24 pages, 2152 KiB  
Review
A Concise Overview of the Use of Low-Dimensional Molybdenum Disulfide as an Electrode Material for Li-Ion Batteries and Beyond
by Mattia Bartoli, Meltem Babayiğit Cinali, Özlem Duyar Coşkun, Silvia Porporato, Diego Pugliese, Erik Piatti, Francesco Geobaldo, Giuseppe A. Elia, Claudio Gerbaldi, Giuseppina Meligrana and Alessandro Piovano
Batteries 2025, 11(7), 269; https://doi.org/10.3390/batteries11070269 - 16 Jul 2025
Abstract
The urgent demand for sustainable energy solutions in the face of climate change and resource depletion has catalyzed a global shift toward cleaner energy production and more efficient storage technologies. Lithium-ion batteries (LIBs), as the cornerstone of modern portable electronics, electric vehicles, and [...] Read more.
The urgent demand for sustainable energy solutions in the face of climate change and resource depletion has catalyzed a global shift toward cleaner energy production and more efficient storage technologies. Lithium-ion batteries (LIBs), as the cornerstone of modern portable electronics, electric vehicles, and grid-scale storage systems, are continually evolving to meet the growing performance requirements. In this dynamic context, two-dimensional (2D) materials have emerged as highly promising candidates for use in electrodes due to their layered structure, tunable electronic properties, and high theoretical capacity. Among 2D materials, molybdenum disulfide (MoS2) has gained increasing attention as a promising low-dimensional candidate for LIB anode applications. This review provides a comprehensive yet concise overview of recent advances in the application of MoS2 in LIB electrodes, with particular attention to its unique electrochemical behavior at the nanoscale. We critically examine the interplay between structural features, charge-storage mechanisms, and performance metrics—chiefly the specific capacity, rate capability, and cycling stability. Furthermore, we discuss current challenges, primarily poor intrinsic conductivity and volume fluctuations, and highlight innovative strategies aimed at overcoming these limitations, such as through nanostructuring, composite formation, and surface engineering. By shedding light on the opportunities and hurdles in this rapidly progressing field, this work offers a forward-looking perspective on the role of MoS2 in the next generation of high-performance LIBs. Full article
(This article belongs to the Section Battery Mechanisms and Fundamental Electrochemistry Aspects)
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15 pages, 4358 KiB  
Article
Nickel-Rich Cathodes for Solid-State Lithium Batteries: Comparative Study Between PVA and PIB Binders
by José M. Pinheiro, Beatriz Moura Gomes, Manuela C. Baptista and M. Helena Braga
Molecules 2025, 30(14), 2974; https://doi.org/10.3390/molecules30142974 - 15 Jul 2025
Abstract
The growing demand for high-energy, safe, and sustainable lithium-ion batteries has increased interest in nickel-rich cathode materials and solid-state electrolytes. This study presents a scalable wet-processing method for fabricating composite cathodes for all-solid-state batteries. The cathodes studied herein are high-nickel LiNi0.90Mn [...] Read more.
The growing demand for high-energy, safe, and sustainable lithium-ion batteries has increased interest in nickel-rich cathode materials and solid-state electrolytes. This study presents a scalable wet-processing method for fabricating composite cathodes for all-solid-state batteries. The cathodes studied herein are high-nickel LiNi0.90Mn0.05Co0.05O2, NMC955, the sulfide-based electrolyte Li6PS5Cl, and alternative binders—polyvinyl alcohol (PVA) and polyisobutylene (PIB)—dispersed in toluene, a non-polar solvent compatible with the electrolyte. After fabrication, the cathodes were characterized using SEM/EDX, sheet resistance, and Hall effect measurements. Electrochemical tests were additionally performed in all-solid-state battery half-cells comprising the synthesized cathodes, lithium metal anodes, and Li6PS5Cl as the separator and electrolyte. The results show that both PIB and PVA formulations yielded conductive cathodes with stable microstructures and uniform particle distribution. Electrochemical characterization exposed that the PVA-based cathode outperformed the PIB-based counterpart, achieving the theoretical capacity of 192 mAh·g−1 even at 1C, whereas the PIB cathode reached a maximum capacity of 145 mAh.g−1 at C/40. Post-mortem analysis confirmed the structural integrity of the cathodes. These findings demonstrate the viability of NMC955 as a high-capacity cathode material compatible with solid-state systems. Full article
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41 pages, 6887 KiB  
Review
Charging the Future with Pioneering MXenes: Scalable 2D Materials for Next-Generation Batteries
by William Coley, Amir-Ali Akhavi, Pedro Pena, Ruoxu Shang, Yi Ma, Kevin Moseni, Mihrimah Ozkan and Cengiz S. Ozkan
Nanomaterials 2025, 15(14), 1089; https://doi.org/10.3390/nano15141089 - 14 Jul 2025
Viewed by 199
Abstract
MXenes, a family of two-dimensional carbide and nitride nanomaterials, have demonstrated significant promise across various technological domains, particularly in energy storage applications. This review critically examines scalable synthesis techniques for MXenes and their potential integration into next-generation rechargeable battery systems. We highlight both [...] Read more.
MXenes, a family of two-dimensional carbide and nitride nanomaterials, have demonstrated significant promise across various technological domains, particularly in energy storage applications. This review critically examines scalable synthesis techniques for MXenes and their potential integration into next-generation rechargeable battery systems. We highlight both top-down and emerging bottom-up approaches, exploring their respective efficiencies, environmental impacts, and industrial feasibility. The paper further discusses the electrochemical behavior of MXenes in lithium-ion, sodium-ion, and aluminum-ion batteries, as well as their multifunctional roles in solid-state batteries—including as electrodes, additives, and solid electrolytes. Special emphasis is placed on surface functionalization, interlayer engineering, and ion transport properties. We also compare MXenes with conventional graphite anodes, analyzing their gravimetric and volumetric performance potential. Finally, challenges such as diffusion kinetics, power density limitations, and scalability are addressed, providing a comprehensive outlook on the future of MXenes in sustainable energy storage technologies. Full article
(This article belongs to the Special Issue Pioneering Nanomaterials: Revolutionizing Energy and Catalysis)
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11 pages, 2014 KiB  
Article
Attachment of Human Epithelial Cells to an Anodized Titanium Surface
by Yoshihiko Akashi, Hayato Hashiguchi, Yoshitaka Yamaoka, Kei Nakajima, Katsutoshi Kokubun, Yoshiaki Shimoo and Kenichi Matsuzaka
Materials 2025, 18(14), 3305; https://doi.org/10.3390/ma18143305 - 14 Jul 2025
Viewed by 147
Abstract
The attachment of the oral epithelium to the abutment surface is crucial for the long-term success of dental implants. This study aimed to evaluate the attachment of human epithelial cells to anodized titanium surfaces. Anodized titanium discs were used as the experimental group, [...] Read more.
The attachment of the oral epithelium to the abutment surface is crucial for the long-term success of dental implants. This study aimed to evaluate the attachment of human epithelial cells to anodized titanium surfaces. Anodized titanium discs were used as the experimental group, while machined titanium discs served as the control. Surface roughness and wettability were first measured for each group. Next, human epithelial cells were seeded onto each disc at a density of 4.0 × 104 cells/cm2 and evaluated 3, 6, and 24 h later for cell proliferation, as well as mRNA expression and protein levels of laminin and integrin β4. Surface roughness was comparable between the two groups; however, wettability was significantly higher in the experimental group. Cell proliferation increased over time in both groups and showed no significant difference. Notably, the expression levels of both laminin and integrin β4 were significantly higher in the experimental group at 24 h. Furthermore, protein localization of laminin and integrin β4 was observed along the cell margins on the anodized surface. These findings suggest that anodization enhances epithelial cell attachment by promoting the expression and peripheral organization of key adhesion molecules. Full article
(This article belongs to the Special Issue Advances in Dental Implants and Prosthetics Materials)
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21 pages, 6239 KiB  
Article
Synthesis of Fe–Cu Alloys via Ball Milling for Electrode Fabrication Used in Electrochemical Nitrate Removal from Wastewater
by Hannanatullgharah Hayeedah, Aparporn Sakulkalavek, Bhanupol Klongratog, Nuttakrit Somdock, Pisan Srirach, Pichet Limsuwan and Kittisakchai Naemchanthara
Processes 2025, 13(7), 2232; https://doi.org/10.3390/pr13072232 - 12 Jul 2025
Viewed by 196
Abstract
Fe and Cu powders were mixed at a 50:50 ratio. Then, Fe-Cu alloys were prepared using the ball milling technique with different milling times of 6, 12, 18, 24, 30, 36, and 42 h. The crystalline structure was analyzed using X-ray diffraction (XRD), [...] Read more.
Fe and Cu powders were mixed at a 50:50 ratio. Then, Fe-Cu alloys were prepared using the ball milling technique with different milling times of 6, 12, 18, 24, 30, 36, and 42 h. The crystalline structure was analyzed using X-ray diffraction (XRD), and it was found that the optimum milling time was 30 h. The homogeneity of the Fe and Cu elements in the Fe–Cu alloys was analyzed using the scanning electron microscopy with energy dispersive X-ray spectroscopy (SEM–EDX) mapping technique. Additionally, the crystal orientation of the Fe–Cu alloys was investigated using transmission electron microscopy (TEM). To fabricate the cathode for nitrate removal via electrolysis, an Fe–Cu alloy milled for 30 h was deposited onto a copper substrate using mechanical milling, then annealed at 800 °C. A pulsed DC electrolysis method was developed to test the nitrate removal efficiency of the Fe–Cu-coated cathode. The anode used was an Al sheet. The synthesized wastewater was prepared from KNO3. Nitrate removal experiments from the synthesized wastewater were performed for durations of 0–4 h. The results show that the nitrate removal efficiency at 4 h was 96.90% compared to 74.40% with the Cu cathode. Full article
(This article belongs to the Section Environmental and Green Processes)
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13 pages, 537 KiB  
Review
An Overview of Electrochemical Advanced Oxidation Processes for Pesticide Removal
by Maiara A. P. Frigulio, Alexandre S. Valério and Juliane C. Forti
Processes 2025, 13(7), 2227; https://doi.org/10.3390/pr13072227 - 11 Jul 2025
Viewed by 240
Abstract
This article provides an overview of the use of electrochemical advanced oxidation processes (EAOPs) applied to the treatment of water contaminated by pesticides. Given the global increase in the use of pesticides and the ineffectiveness of conventional treatment methods, EAOPs emerge as promising [...] Read more.
This article provides an overview of the use of electrochemical advanced oxidation processes (EAOPs) applied to the treatment of water contaminated by pesticides. Given the global increase in the use of pesticides and the ineffectiveness of conventional treatment methods, EAOPs emerge as promising alternatives. They stand out for their efficiency in the degradation of organic compounds, minimal reliance on additional chemical reagents, and minimal generation of waste. The main methods addressed include anodic oxidation, photoelectro-oxidation, electro-Fenton and photoelectro-Fenton, which use hydroxyl radicals, a potent non-selective oxidant, to mineralize pollutants. A total of 165 studies were reviewed, with emphasis on the contributions of countries such as China, Spain, Brazil, and India. Factors such as electrode type, presence of catalysts, pH, and current density influence the effectiveness of treatments. Combined processes, especially those integrating UV light and renewable sources, have proven to be more efficient. Despite challenges related to electrode cost and durability, recent advances highlight the sustainability and scalability of EAOPs for the treatment of agricultural and industrial effluents contaminated with pesticides. Full article
(This article belongs to the Special Issue Green Separation and Purification Processes)
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14 pages, 3439 KiB  
Article
Superhydrophobic Coating on 6061 Aluminum Alloy Fabricated by Femtosecond Laser Etching and Anodic Oxidation
by Quanlv Liu and Yuxin Wang
Coatings 2025, 15(7), 816; https://doi.org/10.3390/coatings15070816 - 11 Jul 2025
Viewed by 302
Abstract
A superhydrophobic surface with hierarchical micro/nano-array structures was successfully fabricated on 6061 aluminum alloy through a combination of femtosecond laser etching and anodic oxidation. Femtosecond laser etching formed a regularly arranged microscale “pit-protrusion” array on the aluminum alloy surface. After modification with a [...] Read more.
A superhydrophobic surface with hierarchical micro/nano-array structures was successfully fabricated on 6061 aluminum alloy through a combination of femtosecond laser etching and anodic oxidation. Femtosecond laser etching formed a regularly arranged microscale “pit-protrusion” array on the aluminum alloy surface. After modification with a fluorosilane ethanol solution, the surface exhibited superhydrophobicity with a contact angle of 154°. Subsequently, the anodic oxidation process formed an anodic oxide film dominated by an array of aluminum oxide (Al2O3) nanopores at the submicron scale. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed that the nanopore structures uniformly and continuously covered the laser-ablated layer. This hierarchical structure significantly increased the surface water contact angle to 162°. Wettability analysis showed that the prepared composite coating formed an air layer accounting for 91% of the surface area. Compared with the sample only treated by femtosecond laser etching, the presence of the Al2O3 nanopore structure significantly enhanced the mechanical durability, superhydrophobic durability, and corrosion resistance of the superhydrophobic surface. The proposed multi-step fabrication strategy offers an innovative method for creating multifunctional, durable superhydrophobic coatings and has important implications for their large-scale industrial use. Full article
(This article belongs to the Special Issue Superhydrophobic Coatings, 2nd Edition)
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19 pages, 2167 KiB  
Review
Grain Boundary Engineering for Reversible Zn Anodes in Rechargeable Aqueous Zn-Ion Batteries
by Yu-Xuan Liu, Jun-Zhe Wang, Lei Cao, Hao Wang, Zhen-Yu Cheng, Li-Feng Zhou and Tao Du
Metals 2025, 15(7), 784; https://doi.org/10.3390/met15070784 - 11 Jul 2025
Viewed by 191
Abstract
Rechargeable aqueous zinc-ion batteries (AZIBs) have garnered significant research attention in the energy storage field owing to their inherent safety, cost-effectiveness, and environmental sustainability. Nevertheless, critical challenges associated with zinc anodes—including dendrite formation, hydrogen evolution corrosion, and mechanical degradation—substantially impede their practical implementation. [...] Read more.
Rechargeable aqueous zinc-ion batteries (AZIBs) have garnered significant research attention in the energy storage field owing to their inherent safety, cost-effectiveness, and environmental sustainability. Nevertheless, critical challenges associated with zinc anodes—including dendrite formation, hydrogen evolution corrosion, and mechanical degradation—substantially impede their practical implementation. Grain boundary engineering (GBE) emerges as an innovative solution for zinc anode optimization through the precise regulation of grain boundary density, crystallographic orientation, and chemical states in metallic materials. This study comprehensively investigates the fundamental mechanisms and application prospects of GBE in zinc-based anodes, providing pivotal theoretical insights and technical methodologies for designing highly stable electrode architectures. The findings are expected to promote the development of aqueous zinc batteries toward a high energy density and long cycle life. Full article
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16 pages, 1936 KiB  
Article
Electrocoagulation of Spent Coolant by Dissimilar Fe-Al Combination
by Shu Pei Ng, Weiyi Wu, Min Qian, Yuelong Preston Zhu, Xinying Deng, Shuyun Chng, Yi Jin Tan, Yi Qing Kek, Shi Jun Zachary Yong, Li Wei Low and Wenjin Yan
Electrochem 2025, 6(3), 26; https://doi.org/10.3390/electrochem6030026 - 11 Jul 2025
Viewed by 127
Abstract
Electrocoagulation is rapidly gaining prominence in wastewater treatment due to its capabilities and less reliance on additional chemicals. While a lot of research efforts have been focused on the influence of the anode material, power supply, and reactor design, the contribution of the [...] Read more.
Electrocoagulation is rapidly gaining prominence in wastewater treatment due to its capabilities and less reliance on additional chemicals. While a lot of research efforts have been focused on the influence of the anode material, power supply, and reactor design, the contribution of the cathode to contaminant removal has been less explored. In this study, we investigated the performance of stainless steel (SS-304) and aluminium (Al-6061) electrodes in both similar and dissimilar configurations for a 120 min electrocoagulation treatment of spent machinery coolant. The anode–cathode configurations, including SS-SS, Al-Al, SS-Al and Al-SS, have been investigated. Additionally, we examined the effects of the initial pH and agitation methods on the process performance. Our findings indicated that the type of cathode could significantly affect the floc formation and contaminant removal. Notably, the combination of an Al anode and SS cathode (Al(A)-SS(C)) demonstrated a synergistic improvement in the Chemical Oxygen Demand (COD), with a removal of 84.3% within a short treatment time (<20 min). The final COD removal of 91.4% was achieved with a turbidity level close to 12 Nephelometric Turbidity Units (NTU). The Al anode readily released the Al ions and formed light flocs at the early stage of electrocoagulation, while the SS cathode generated heavy Fe hydroxides that mitigated the flotation effect. These results demonstrated the cathode’s significant contribution in electrocoagulation, leading to potential savings in the treatment time required. Full article
(This article belongs to the Special Issue Feature Papers in Electrochemistry)
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20 pages, 6807 KiB  
Article
Enhancing Electrochemical Kinetics and Stability of Biodegradable Mg-Y-Zn Alloys with LPSO Phases via Strategic Micro-Alloying with Ca, Sr, Mn, and Zr
by Lisha Wang, Huiping Wang, Chenchen Zhang, Wei Sun, Yue Wang, Lijuan Wang and Xiaoyan Kang
Crystals 2025, 15(7), 639; https://doi.org/10.3390/cryst15070639 - 11 Jul 2025
Viewed by 188
Abstract
This study systematically investigated the effects of biologically relevant microalloying elements—calcium (Ca), strontium (Sr), manganese (Mn), and zirconium (Zr)—on the electrochemical behavior of Mg-Y-Zn alloys containing long-period stacking ordered (LPSO) phases. The alloys were prepared by casting and characterized using X-ray diffraction (XRD), [...] Read more.
This study systematically investigated the effects of biologically relevant microalloying elements—calcium (Ca), strontium (Sr), manganese (Mn), and zirconium (Zr)—on the electrochemical behavior of Mg-Y-Zn alloys containing long-period stacking ordered (LPSO) phases. The alloys were prepared by casting and characterized using X-ray diffraction (XRD), optical microscopy (OM), and scanning electron microscopy with energy-dispersive spectroscopy (SEM/EDS). Electrochemical properties were assessed through potentiodynamic polarization in Hank’s solution, and corrosion rates were determined by hydrogen evolution and weight loss methods. Microalloying significantly enhanced the corrosion resistance of the base Mg-Y-Zn alloy, with corrosion rates decreasing from 2.67 mm/year (unalloyed) to 1.65 mm/year (Ca), 1.36 mm/year (Sr), 1.18 mm/year (Zr), and 1.02 mm/year (Mn). Ca and Sr additions introduced Mg2Ca and Mg17Sr2, while Mn and Zr refined the existing LPSO structure without new phases. Sr refined the LPSO phase and formed a uniformly distributed Mg17Sr2 network, promoting uniform corrosion and suppressing deep localized attacks. Ca-induced Mg2Ca acted as a temporary sacrificial phase, with corrosion eventually propagating along LPSO interfaces. The Mn-containing alloy exhibited the lowest corrosion rate; this is attributed to the suppression of both anodic and cathodic reaction kinetics and the formation of a stable protective surface film. Zr improved general corrosion resistance but increased susceptibility to localized attacks due to dislocation-rich zones. These findings elucidate the corrosion mechanisms in LPSO-containing Mg alloys and offer an effective strategy to enhance the electrochemical stability of biodegradable Mg-based implants. Full article
(This article belongs to the Special Issue Advances in High-Performance Alloys)
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13 pages, 3561 KiB  
Article
Preparing Surface-Functionalized Polymer Films with Hierarchically Ordered Structure by a Combination of Nanoimprinting and Controlled Graft Polymerization
by Masahiko Minoda, Daichi Shimizu, Tatsuya Nohara and Jin Motoyanagi
Surfaces 2025, 8(3), 48; https://doi.org/10.3390/surfaces8030048 - 11 Jul 2025
Viewed by 158
Abstract
It is widely recognized that fine surface structures found in nature contribute to surface functionality, and studies on the design of functional materials based on biomimetics have been actively conducted. In this study, polymer thin films with hierarchically ordered surface structure were prepared [...] Read more.
It is widely recognized that fine surface structures found in nature contribute to surface functionality, and studies on the design of functional materials based on biomimetics have been actively conducted. In this study, polymer thin films with hierarchically ordered surface structure were prepared by combining both nanoimprinting using anodically oxidized porous alumina (AAO) as a template and surface-initiated atom transfer radical polymerization (SI-ATRP). To prepare such polymer films, we designed a new copolymer (poly{[2-(4-methyl-2-oxo-2H-chromen-7-yloxy)ethyl methacrylate]-co-[2-(2-bromo-2-methylpropionyloxy)ethyl methacrylate]}; poly(MCMA-co-HEMABr)) with coumarin moieties and α-haloester moieties in the pendants. The MCMA repeating units function to fix the pillar structure by photodimerization, and the HEMABr ones act as the polymerization initiation sites for SI-ATRP on the pillar surfaces. Surface structures consisting of vertically oriented multiple pillars were fabricated on the spin-coated poly(MCMA-co-HEMABr) thin films by nanoimprinting using an AAO template. Then, the coumarin moieties inside each pillar were crosslinked by UV light irradiation to fix the pillar structure. SEM observation confirmed that the internally crosslinked pillar structures were maintained even when immersed in organic solvents such as 1,2-dichloroethane and anisole, which are employed as solvents under SI-ATRP conditions. Finally, poly(2,2,2-trifluoroethyl methacrylate) and poly(N-isopropylacrylamide) chains were grafted onto the thin film by SI-ATRP, respectively, to prepare the hierarchically ordered surface structure. Furthermore, in this study, the surface properties as well as the thermoresponsive hydrophilic/hydrophobic switching of the obtained polymer films were investigated. The surface morphology and chemistry of the films with and without pillar structures were compared, especially the interfacial properties expressed as wettability. Grafting poly(TFEMA) increased the static contact angle for both flat and pillar films, and the con-tact angle of the pillar film surface increased from 104° for the flat film sample to 112°, suggesting the contribution of the pillar structure. Meanwhile, the pillar film surface grafted with poly(NIPAM) brought about a significant change in wettability when changing the temperature between 22 °C and 38 °C. Full article
(This article belongs to the Special Issue Surface Science: Polymer Thin Films, Coatings and Adhesives)
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13 pages, 3977 KiB  
Article
SiOx-Based Anode Materials with High Si Content Achieved Through Uniform Nano-Si Dispersion for Li-Ion Batteries
by Seunghyeok Jang and Jae-Hun Kim
Materials 2025, 18(14), 3272; https://doi.org/10.3390/ma18143272 - 11 Jul 2025
Viewed by 246
Abstract
Silicon alloy-based materials are widely studied as high-capacity anode materials to replace commercial graphite in lithium-ion batteries (LIBs). Among these, silicon suboxide (SiOx) offers superior cycling performance compared to pure Si-based materials. However, achieving a high initial Coulombic efficiency (ICE) remains [...] Read more.
Silicon alloy-based materials are widely studied as high-capacity anode materials to replace commercial graphite in lithium-ion batteries (LIBs). Among these, silicon suboxide (SiOx) offers superior cycling performance compared to pure Si-based materials. However, achieving a high initial Coulombic efficiency (ICE) remains a key challenge. To address this, previous studies have explored SixO composites (x ≈ 1, 2), where nano-Si is uniformly dispersed within a Si suboxide matrix to enhance ICE. While this approach improves reversible capacity and ICE compared to conventional SiO, it still falls short of the capacity achieved with pure Si. This study employs a high-energy mechanical milling approach with increased Si content to achieve higher reversible capacity and further enhance the ICE while also examining the effects of trace oxygen uniformly distributed within the Si suboxide matrix. Structural characterization via X-ray diffraction, Raman spectroscopy, and electron microscopy confirm that Si crystallites (<10 nm) are homogeneously embedded within the SiOx matrix, reducing crystalline Si size and inducing partial amorphization. Electrochemical analysis demonstrates an ICE of 89% and a reversible capacity of 2558 mAh g−1, indicating significant performance improvements. Furthermore, carbon incorporation enhances cycling stability, underscoring the material’s potential for commercial applications. Full article
(This article belongs to the Special Issue High-Performance Materials for Energy Conversion)
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18 pages, 5941 KiB  
Article
Non-Calcined Metal Tartrate Pore Formers for Lowering Sintering Temperature of Solid Oxide Fuel Cells
by Mehdi Choolaei, Mohsen Fallah Vostakola and Bahman Amini Horri
Crystals 2025, 15(7), 636; https://doi.org/10.3390/cryst15070636 - 10 Jul 2025
Viewed by 139
Abstract
This paper investigates the application of non-calcined metal tartrate as a novel alternative pore former to prepare functional ceramic composites to fabricate solid oxide fuel cells (SOFCs). Compared to carbonaceous pore formers, non-calcined pore formers offer high compatibility with various ceramic composites, providing [...] Read more.
This paper investigates the application of non-calcined metal tartrate as a novel alternative pore former to prepare functional ceramic composites to fabricate solid oxide fuel cells (SOFCs). Compared to carbonaceous pore formers, non-calcined pore formers offer high compatibility with various ceramic composites, providing better control over porosity and pore size distribution, which allows for enhanced gas diffusion, reactant transport and gaseous product release within the fuel cells’ functional layers. In this work, nanocrystalline gadolinium-doped ceria (GDC) and Ni-Gd-Ce-tartrate anode powders were prepared using a single-step co-precipitation synthesis method, based on the carboxylate route, utilising ammonium tartrate as a low-cost, environmentally friendly precipitant. The non-calcined Ni-Gd-Ce-tartrate was used to fabricate dense GDC electrolyte pellets (5–20 μm thick) integrated with a thin film of Ni-GDC anode with controlled porosity at 1300 °C. The dilatometry analysis showed the shrinkage anisotropy factor for the anode substrates prepared using 20 wt. The percentages of Ni-Gd-Ce-tartrate were 30 wt.% and 40 wt.%, with values of 0.98 and 1.01, respectively, showing a significant improvement in microstructural properties and pore size compared to those fabricated using a carbonaceous pore former. The results showed that the non-calcined pore formers can also lower the sintering temperature for GDC to below 1300 °C, saving energy and reducing thermal stresses on the materials. They can also help maintain optimal material properties during sintering, minimising the risk of unwanted chemical reactions or contamination. This flexibility enables the versatile designing and manufacturing of ceramic fuel cells with tailored compositions at a lower cost for large-scale applications. Full article
(This article belongs to the Section Materials for Energy Applications)
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21 pages, 4492 KiB  
Article
IrO2-Decorated Titania Nanotubes as Oxygen Evolution Anodes
by Aikaterini Touni, Effrosyni Mitrousi, Patricia Carvalho, Maria Nikopoulou, Eleni Pavlidou, Dimitra A. Lambropoulou and Sotiris Sotiropoulos
Molecules 2025, 30(14), 2921; https://doi.org/10.3390/molecules30142921 - 10 Jul 2025
Viewed by 206
Abstract
In this work, we have used both plain titania nanotubes, TNTs, and their reduced black analogues, bTNTs, that bear metallic conductivity (prepared by solid state reaction of TNTs with CaH2 at 500 °C for 2 h), as catalyst supports for the oxygen [...] Read more.
In this work, we have used both plain titania nanotubes, TNTs, and their reduced black analogues, bTNTs, that bear metallic conductivity (prepared by solid state reaction of TNTs with CaH2 at 500 °C for 2 h), as catalyst supports for the oxygen evolution reaction (OER). Ir was subsequently been deposited on them by the galvanic replacement of electrodeposited Ni by Ir(IV) chloro-complexes; this was followed by Ir electrochemical anodization to IrO2. By carrying out the preparation of the TNTs in either two or one anodization steps, we were able to produce close-packed or open-structure nanotubes, respectively. In the former case, larger than 100 nm Ir aggregates were finally formed on the top face of the nanotubes (leading to partial or full surface coverage); in the latter case, Ir nanoparticles smaller than 100 nm were obtained, with some of them located inside the pores of the nanotubes, which retained a porous surface structure. The electrocatalytic activity of IrO2 supported on open-structure bTNTs towards OER is superior to that supported on close-packed bTNTs and TNTs, and its performance is comparable or better than that of similar electrodes reported in the literature (overpotential of η = 240 mV at 10 mA cm−2; current density of 70 mA cm−2 and mass specific current density of 258 mA mgIr−1 at η = 300 mV). Furthermore, these electrodes demonstrated good medium-term stability, maintaining stable performance for 72 h at 10 mA cm−2 in acid. Full article
(This article belongs to the Special Issue Advances in Water Electrolysis Technology)
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