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Search Results (784)

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30 pages, 1939 KiB  
Review
A Review on Anaerobic Digestate as a Biofertilizer: Characteristics, Production, and Environmental Impacts from a Life Cycle Assessment Perspective
by Carmen Martín-Sanz-Garrido, Marta Revuelta-Aramburu, Ana María Santos-Montes and Carlos Morales-Polo
Appl. Sci. 2025, 15(15), 8635; https://doi.org/10.3390/app15158635 (registering DOI) - 4 Aug 2025
Abstract
Digestate valorization is essential for sustainable waste management and circular economy strategies, yet large-scale adoption faces technical, economic, and environmental challenges. Beyond waste-to-energy conversion, digestate is a valuable soil amendment, enhancing soil structure and reducing reliance on synthetic fertilizers. However, its agronomic benefits [...] Read more.
Digestate valorization is essential for sustainable waste management and circular economy strategies, yet large-scale adoption faces technical, economic, and environmental challenges. Beyond waste-to-energy conversion, digestate is a valuable soil amendment, enhancing soil structure and reducing reliance on synthetic fertilizers. However, its agronomic benefits depend on feedstock characteristics, treatment processes, and application methods. This study reviews digestate composition, treatment technologies, regulatory frameworks, and environmental impact assessment through Life Cycle Assessment. It analyzes the influence of functional unit selection and system boundary definitions on Life Cycle Assessment outcomes and the effects of feedstock selection, pretreatment, and post-processing on its environmental footprint and fertilization efficiency. A review of 28 JCR-indexed articles (2018–present) analyzed LCA studies on digestate, focusing on methodologies, system boundaries, and impact categories. The findings indicate that Life Cycle Assessment methodologies vary widely, complicating direct comparisons. Transportation distances, nutrient stability, and post-processing strategies significantly impact greenhouse gas emissions and nutrient retention efficiency. Techniques like solid–liquid separation and composting enhance digestate stability and agronomic performance. Digestate remains a promising alternative to synthetic fertilizers despite market uncertainty and regulatory inconsistencies. Standardized Life Cycle Assessment methodologies and policy incentives are needed to promote its adoption as a sustainable soil amendment within circular economy frameworks. Full article
(This article belongs to the Special Issue Novel Research on By-Products and Treatment of Waste)
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25 pages, 2805 KiB  
Review
Cascade Processing of Agricultural, Forest, and Marine Waste Biomass for Sustainable Production of Food, Feed, Biopolymers, and Bioenergy
by Swarnima Agnihotri, Ellinor B. Heggset, Juliana Aristéia de Lima, Ilona Sárvári Horváth and Mihaela Tanase-Opedal
Energies 2025, 18(15), 4093; https://doi.org/10.3390/en18154093 - 1 Aug 2025
Viewed by 274
Abstract
An increasing global population, rising energy demands, and the shift toward a circular bioeconomy are driving the need for more resource-efficient waste management. The increase in the world population—now exceeding 8 billion as of 2024—results in an increased need for alternative proteins, both [...] Read more.
An increasing global population, rising energy demands, and the shift toward a circular bioeconomy are driving the need for more resource-efficient waste management. The increase in the world population—now exceeding 8 billion as of 2024—results in an increased need for alternative proteins, both human and feed grade proteins, as well as for biopolymers and bioenergy. As such, agricultural, forest, and marine waste biomass represent a valuable feedstock for production of food and feed ingredients, biopolymers, and bioenergy. However, the lack of integrated and efficient valorization strategies for these diverse biomass sources remains a major challenge. This literature review aims to give a systematic approach on the recent research status of agricultural, forest, and marine waste biomass valorization, focusing on cascade processing (a sequential combination of processes such as pretreatment, extraction, and conversion methods). Potential products will be identified that create the most economic value over multiple lifetimes, to maximize resource efficiency. It highlights the challenges associated with cascade processing of waste biomass and proposes technological synergies for waste biomass valorization. Moreover, this review will provide a comprehensive understanding of the potential of waste biomass valorization in the context of sustainable and circular bioeconomy. Full article
(This article belongs to the Special Issue Emerging Technologies for Waste Biomass to Green Energy and Materials)
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33 pages, 3561 KiB  
Article
A Robust Analytical Network Process for Biocomposites Supply Chain Design: Integrating Sustainability Dimensions into Feedstock Pre-Processing Decisions
by Niloofar Akbarian-Saravi, Taraneh Sowlati and Abbas S. Milani
Sustainability 2025, 17(15), 7004; https://doi.org/10.3390/su17157004 - 1 Aug 2025
Viewed by 208
Abstract
Natural fiber-based biocomposites are rapidly gaining traction in sustainable manufacturing. However, their supply chain (SC) designs at the feedstock pre-processing stage often lack robust multicriteria decision-making evaluations, which can impact downstream processes and final product quality. This case study proposes a sustainability-driven multicriteria [...] Read more.
Natural fiber-based biocomposites are rapidly gaining traction in sustainable manufacturing. However, their supply chain (SC) designs at the feedstock pre-processing stage often lack robust multicriteria decision-making evaluations, which can impact downstream processes and final product quality. This case study proposes a sustainability-driven multicriteria decision-making framework for selecting pre-processing equipment configurations within a hemp-based biocomposite SC. Using a cradle-to-gate system boundary, four alternative configurations combining balers (square vs. round) and hammer mills (full-screen vs. half-screen) are evaluated. The analytical network process (ANP) model is used to evaluate alternative SC configurations while capturing the interdependencies among environmental, economic, social, and technical sustainability criteria. These criteria are further refined with the inclusion of sub-criteria, resulting in a list of 11 key performance indicators (KPIs). To evaluate ranking robustness, a non-linear programming (NLP)-based sensitivity model is developed, which minimizes the weight perturbations required to trigger rank reversals, using an IPOPT solver. The results indicated that the Half-Round setup provides the most balanced sustainability performance, while Full-Square performs best in economic and environmental terms but ranks lower socially and technically. Also, the ranking was most sensitive to the weight of the system reliability and product quality criteria, with up to a 100% shift being required to change the top choice under the ANP model, indicating strong robustness. Overall, the proposed framework enables decision-makers to incorporate uncertainty, interdependencies, and sustainability-related KPIs into the early-stage SC design of bio-based composite materials. Full article
(This article belongs to the Special Issue Sustainable Enterprise Operation and Supply Chain Management)
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21 pages, 5409 KiB  
Article
Sustainable Rubber Solutions: A Study on Bio-Based Oil and Resin Blends
by Frances van Elburg, Fabian Grunert, Claudia Aurisicchio, Micol di Consiglio, Auke Talma, Pilar Bernal-Ortega and Anke Blume
Polymers 2025, 17(15), 2111; https://doi.org/10.3390/polym17152111 - 31 Jul 2025
Viewed by 281
Abstract
One of the most important challenges the tire industry faces is becoming carbon-neutral and using 100% sustainable materials by 2050. Utilizing materials from renewable sources and recycled substances is a key aspect of achieving this goal. Petroleum-based oils, such as Treated Distillate Aromatic [...] Read more.
One of the most important challenges the tire industry faces is becoming carbon-neutral and using 100% sustainable materials by 2050. Utilizing materials from renewable sources and recycled substances is a key aspect of achieving this goal. Petroleum-based oils, such as Treated Distillate Aromatic Extract (TDAE), are frequently used in rubber compounds, and a promising strategy to enhance sustainability is to use bio-based plasticizer alternatives. However, research has shown that the replacement of TDAE oil with bio-based oils or resins can significantly alter the glass transition temperature (Tg) of the final compound, influencing the tire properties. In this study, the theory was proposed that using a plasticizer blend, comprising oil and resin, in a rubber compound would result in similar Tg values as the reference compound containing TDAE. To test this, the cycloaliphatic di-ester oil Hexamoll DINCH, which can be made out of bio-based feedstock by the BioMass Balance approach, was selected and blended with the cycloaliphatic hydrocarbon resin Escorez 5300. Various oil-to-resin ratios were investigated, and a linear increase in the Tg of the vulcanizate was obtained when increasing the resin content and decreasing the oil content. Additionally, a 50/50 blend, consisting of 18.75 phr Hexamoll DINCH and 18.75 phr Escorez 5300, resulted in the same Tg of −19 °C as a compound containing 37.5 phr TDAE. Furthermore, this blend resulted in similar curing characteristics and cured Payne effect as the reference with TDAE. Moreover, a similar rolling resistance indicator (tan δ at 60 °C = 0.115), a slight deterioration in wear resistance (ARI = 83%), but an improvement in the stress–strain behavior (M300 = 9.18 ± 0.20 MPa and Ts = 16.3 ± 0.6 MPa) and wet grip indicator (tan δ at 0 °C = 0.427) were observed. The results in this work show the potential of finding a balance between optimal performance and sustainability by using plasticizer blends. Full article
(This article belongs to the Special Issue Exploration and Innovation in Sustainable Rubber Performance)
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37 pages, 1832 KiB  
Review
A Review of Biobutanol: Eco-Friendly Fuel of the Future—History, Current Advances, and Trends
by Victor Alejandro Serrano-Echeverry, Carlos Alberto Guerrero-Fajardo and Karol Tatiana Castro-Tibabisco
Fuels 2025, 6(3), 55; https://doi.org/10.3390/fuels6030055 - 29 Jul 2025
Viewed by 388
Abstract
Biobutanol is becoming more relevant as a promising alternative biofuel, primarily due to its advantageous characteristics. These include a higher energy content and density compared to traditional biofuels, as well as its ability to mix effectively with gasoline, further enhancing its viability as [...] Read more.
Biobutanol is becoming more relevant as a promising alternative biofuel, primarily due to its advantageous characteristics. These include a higher energy content and density compared to traditional biofuels, as well as its ability to mix effectively with gasoline, further enhancing its viability as a potential replacement. A viable strategy for attaining carbon neutrality, reducing reliance on fossil fuels, and utilizing sustainable and renewable resources is the use of biomass to produce biobutanol. Lignocellulosic materials have gained widespread recognition as highly suitable feedstocks for the synthesis of butanol, together with various value-added byproducts. The successful generation of biobutanol hinges on three crucial factors: effective feedstock pretreatment, the choice of fermentation techniques, and the subsequent enhancement of the produced butanol. While biobutanol holds promise as an alternative biofuel, it is important to acknowledge certain drawbacks associated with its production and utilization. One significant limitation is the relatively high cost of production compared to other biofuels; additionally, the current reliance on lignocellulosic feedstocks necessitates significant advancements in pretreatment and bioconversion technologies to enhance overall process efficiency. Furthermore, the limited availability of biobutanol-compatible infrastructure, such as distribution and storage systems, poses a barrier to its widespread adoption. Addressing these drawbacks is crucial for maximizing the potential benefits of biobutanol as a sustainable fuel source. This document presents an extensive review encompassing the historical development of biobutanol production and explores emerging trends in the field. Full article
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24 pages, 5054 KiB  
Article
Technology for the Production of Energy Briquettes from Bean Stalks
by Krzysztof Mudryk, Jarosław Frączek, Joanna Leszczyńska and Mateusz Krotowski
Energies 2025, 18(15), 4009; https://doi.org/10.3390/en18154009 - 28 Jul 2025
Viewed by 253
Abstract
Biomass is gaining increasing importance as a renewable energy source in the global energy mix, offering a viable alternative to fossil fuels and contributing to the decarbonization of the energy sector. Among various types of biomass, agricultural residues such as bean stalks represent [...] Read more.
Biomass is gaining increasing importance as a renewable energy source in the global energy mix, offering a viable alternative to fossil fuels and contributing to the decarbonization of the energy sector. Among various types of biomass, agricultural residues such as bean stalks represent a promising feedstock for the production of solid biofuels. This study analyzes the impact of particle size and selected briquetting parameters (pressure and temperature) on the physical quality of briquettes made from bean stalks. The experimental procedure included milling the raw material using #8, #12, and #16 mesh screens, followed by compaction under pressures of 27, 37, and 47 MPa. Additionally, the briquetting die was heated to 90 °C to improve the mechanical durability of the briquettes. The results showed that both particle size and die temperature significantly influenced the quality of the produced briquettes. Briquettes made from the 16 mm fraction, compacted at 60 °C and 27 MPa, exhibited a durability of 55.76%, which increased to 82.02% when the die temperature was raised to 90 °C. Further improvements were achieved by removing particles smaller than 1 mm. However, these measures did not enable achieving a net calorific value above 14.5 MJ·kg−1. Therefore, additional work was undertaken, involving the addition of biomass with higher calorific value to the bean stalk feedstock. In the study, maize straw and miscanthus straw were used as supplementary substrates. The results allowed for determining their minimum proportions required to exceed the 14.5 MJ·kg−1 threshold. In conclusion, bean stalks can serve as a viable feedstock for the production of solid biofuels, especially when combined with other biomass types possessing more favorable energy parameters. Their utilization aligns with the concept of managing local agricultural residues within decentralized energy systems and supports the development of sustainable bioenergy solutions. Full article
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14 pages, 1577 KiB  
Article
Determination of Acidity of Edible Oils for Renewable Fuels Using Experimental and Digitally Blended Mid-Infrared Spectra
by Collin G. White, Ayuba Fasasi, Chanda Swalley and Barry K. Lavine
J. Exp. Theor. Anal. 2025, 3(3), 20; https://doi.org/10.3390/jeta3030020 - 28 Jul 2025
Viewed by 159
Abstract
Renewable fuels produced from animal- and plant-based edible oils have emerged as an alternative to oil and natural gas. Burgeoning interest in renewables can be attributed to the rapid depletion of fossil fuels caused by the global energy demand and the environmental advantages [...] Read more.
Renewable fuels produced from animal- and plant-based edible oils have emerged as an alternative to oil and natural gas. Burgeoning interest in renewables can be attributed to the rapid depletion of fossil fuels caused by the global energy demand and the environmental advantages of renewables, specifically reduced emissions of greenhouse gases. An important property of the feedstock that is crucial for the conversion of edible oils to renewable fuels is the total acid number (TAN), as even a small increase in TAN for the feedstock can lead to corrosion of the catalyst in the refining process. Currently, the TAN is determined by potentiometric titration, which is time-consuming, expensive, and requires the preparation of reagents. As part of an effort to promote the use of renewable fuels, a partial least squares regression method with orthogonal signal correction to remove spectral information related to the sample background was developed to determine the TAN from the mid-infrared (IR) spectra of the feedstock. Digitally blended mid-IR spectral data were generated to fill in regions of the PLS calibration where there were very few samples. By combining experimental and digitally blended mid-IR spectral data to ensure adequate sample representation in all regions of the spectra–property calibration and better understand the spectra–property relationship through the identification of sample outliers in the original data that can be difficult to detect because of swamping, a PLS regression model for TAN (R2 = 0.992, cross-validated root mean square error = 0.468, and bias = 0.0036) has been developed from 118 experimental and digitally blended mid-IR spectra of commercial feedstock. Thus, feedstock whose TAN value is too high for refining can be flagged using the proposed mid-IR method, which is faster and easier to use than the current titrimetric method. Full article
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61 pages, 2268 KiB  
Review
Biodegradable Polymers: Properties, Applications, and Environmental Impact
by Rashid Dallaev, Nikola Papež, Mohammad M. Allaham and Vladimír Holcman
Polymers 2025, 17(14), 1981; https://doi.org/10.3390/polym17141981 - 18 Jul 2025
Viewed by 603
Abstract
The accelerating global demand for sustainable materials has brought biodegradable polymers to the forefront of scientific and industrial innovation. These polymers, capable of decomposing through biological processes into environmentally benign byproducts, are increasingly seen as viable alternatives to conventional plastics in sectors such [...] Read more.
The accelerating global demand for sustainable materials has brought biodegradable polymers to the forefront of scientific and industrial innovation. These polymers, capable of decomposing through biological processes into environmentally benign byproducts, are increasingly seen as viable alternatives to conventional plastics in sectors such as packaging, agriculture, and biomedicine. However, despite significant advancements, the field remains fragmented due to the diversity of raw materials, synthesis methods, degradation mechanisms, and application requirements. This review aims to provide a comprehensive synthesis of the current state of biodegradable polymer development, including their classifications, sources (natural, synthetic, and microbially derived), degradation pathways, material properties, and commercial applications. It highlights critical scientific and technological challenges—such as optimizing degradation rates, ensuring mechanical performance, and scaling up production from renewable feedstocks. By consolidating recent research findings and regulatory considerations, this review serves as a crucial reference point for researchers, material scientists, and policymakers. It strives to bridge knowledge gaps in order to accelerate the deployment of biodegradable polymers as integral components of a circular and low-impact material economy. Full article
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20 pages, 5397 KiB  
Article
Continuously Formed Fiber-Reinforced Thermoplastic Composite Rebar for Concrete Reinforcement
by Jacob C. Clark, William G. Davids, Roberto A. Lopez-Anido, Andrew P. Schanck and Cody A. Sheltra
J. Compos. Sci. 2025, 9(7), 378; https://doi.org/10.3390/jcs9070378 - 18 Jul 2025
Viewed by 445
Abstract
Despite the strength and ductility of steel reinforcing bars, their susceptibility to corrosion can limit the long-term durability of reinforced concrete structures. Fiber-reinforced polymer (FRP) reinforcing bars made with a thermosetting matrix offer corrosion resistance but cannot be field-bent, which limits flexibility during [...] Read more.
Despite the strength and ductility of steel reinforcing bars, their susceptibility to corrosion can limit the long-term durability of reinforced concrete structures. Fiber-reinforced polymer (FRP) reinforcing bars made with a thermosetting matrix offer corrosion resistance but cannot be field-bent, which limits flexibility during construction. FRP reinforcing bars made with fiber-reinforced thermoplastic polymers (FRTP) address this limitation; however, their high processing viscosity presents manufacturing challenges. In this study, the Continuous Forming Machine, a novel pultrusion device that uses pre-consolidated fiber-reinforced thermoplastic tapes as feedstock, is described and used to fabricate 12.7 mm nominal diameter thermoplastic composite rebars. Simple bend tests on FRTP rebar that rely on basic equipment are performed to verify its ability to be field-formed. The manual bending technique demonstrated here is practical and straightforward, although it does result in some fiber misalignment. Subsequently, surface deformations are introduced to the rebar to promote mechanical bonding with concrete, and tensile tests of the bars are conducted to determine their mechanical properties. Finally, flexural tests of simply-supported, 6 m long beams reinforced with FRTP rebar are performed to assess their strength and stiffness as well as the practicality of using FRTP rebar. The beam tests demonstrated the prototype FRTP rebar’s potential for reinforcing concrete beams, and the beam load–deformation response and capacity agree well with predictions developed using conventional structural analysis principles. Overall, the results of the research reported indicate that thermoplastic rebars manufactured via the Continuous Forming Machine are a promising alternative to both steel and conventional thermoset composite rebar. However, both the beam and tension test results indicate that improvements in material properties, especially elastic modulus, are necessary to meet the requirements of current FRP rebar specifications. Full article
(This article belongs to the Section Fiber Composites)
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17 pages, 796 KiB  
Article
From Waste to Energy: Cooking Oil Recycling for Biodiesel in Barranquilla, Colombia
by Marylin Santander-Bossio, Jorge Silva-Ortega, Ruben Cantero-Rodelo, Prince Torres-Salazar, Juan Rivera-Alvarado, Christian Moreno-Rocha and Celene Milánes-Batista
Sustainability 2025, 17(14), 6560; https://doi.org/10.3390/su17146560 - 18 Jul 2025
Viewed by 444
Abstract
The environmental impact of first-generation biodiesel production, particularly deforestation and soil degradation caused by palm and soybean cultivation, has raised concerns about sustainability. In contrast, second-generation biodiesel utilizes waste as feedstock, offering a more sustainable alternative. Used cooking oil (UCO), a significant waste [...] Read more.
The environmental impact of first-generation biodiesel production, particularly deforestation and soil degradation caused by palm and soybean cultivation, has raised concerns about sustainability. In contrast, second-generation biodiesel utilizes waste as feedstock, offering a more sustainable alternative. Used cooking oil (UCO), a significant waste stream, represents a viable feedstock for biodiesel production, reducing pollution and mitigating economic, environmental, and social challenges. While Europe has demonstrated successful UCO waste management strategies, many regions lack efficient systems, leading to improper disposal that causes water eutrophication, soil degradation, and increased wastewater treatment costs. This study develops a comprehensive strategy for UCO management to optimize its energy potential in biodiesel production, using Barranquilla, Colombia, as a case study. Transesterification, identified as the most efficient conversion method, achieves conversion rates of up to 90%. A pilot project in the Barranquilla area estimates that 963,070.95 kg of UCO is generated annually, with the potential to produce 902,108.56 kg of biodiesel. These findings contribute to the advancement of circular economy principles, offering an adaptable framework for sustainable biofuel production in other regions. Full article
(This article belongs to the Special Issue Sustainable Strategies for Food Waste Utilization)
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55 pages, 1120 KiB  
Review
An Overview of Biodiesel Production via Heterogeneous Catalysts: Synthesis, Current Advances, and Challenges
by Maya Yaghi, Sandra Chidiac, Sary Awad, Youssef El Rayess and Nancy Zgheib
Clean Technol. 2025, 7(3), 62; https://doi.org/10.3390/cleantechnol7030062 - 15 Jul 2025
Viewed by 446
Abstract
Biodiesel, a renewable and environmentally friendly alternative to fossil fuels, has attracted significant attention due to its potential to reduce greenhouse gas emissions. However, high production costs and complex processing remain challenges. Heterogeneous catalysts have shown promise in overcoming these barriers by offering [...] Read more.
Biodiesel, a renewable and environmentally friendly alternative to fossil fuels, has attracted significant attention due to its potential to reduce greenhouse gas emissions. However, high production costs and complex processing remain challenges. Heterogeneous catalysts have shown promise in overcoming these barriers by offering benefits, such as easy separation, reusability, low-cost raw materials, and the ability to reduce reaction times and energy consumption. This review evaluates key classes of heterogeneous catalysts, such as metal oxides, ion exchange resins, and zeolites, and their performance in transesterification and esterification processes. It highlights the importance of catalyst preparation methods, textural properties, including surface area, pore volume, and pore size, activation techniques, and critical operational parameters, like the methanol-to-oil ratio, temperature, time, catalyst loading, and reusability. The analysis reveals that catalysts supported on high surface area materials often achieve higher biodiesel yields, while metal oxides derived from natural sources provide cost-effective and sustainable options. Challenges, such as catalyst deactivation, sensitivity to feedstock composition, and variability in performance, are discussed. Overall, the findings underscore the potential of heterogeneous catalysts to enhance biodiesel production efficiency, although further optimization and standardized evaluation protocols are necessary for their broader industrial application. Full article
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20 pages, 3251 KiB  
Review
Chemical Functionalization of Camelina, Hemp, and Rapeseed Oils for Sustainable Resin Applications: Strategies for Tailoring Structure and Performance
by Elham Nadim, Pavan Paraskar, Emma J. Murphy, Mohammadnabi Hesabi and Ian Major
Compounds 2025, 5(3), 26; https://doi.org/10.3390/compounds5030026 - 10 Jul 2025
Viewed by 306
Abstract
This review examines the chemical functionalization of Camelina, hemp, and rapeseed oils for the development of sustainable bio-based resins. Key strategies, including epoxidation, acrylation, and click chemistry, are discussed in the context of tailoring molecular structure to enhance reactivity, compatibility, and material performance. [...] Read more.
This review examines the chemical functionalization of Camelina, hemp, and rapeseed oils for the development of sustainable bio-based resins. Key strategies, including epoxidation, acrylation, and click chemistry, are discussed in the context of tailoring molecular structure to enhance reactivity, compatibility, and material performance. Particular emphasis is placed on overcoming the inherent limitations of vegetable oil structures to enable their integration into high-performance polymer systems. The agricultural sustainability and environmental advantages of these feedstocks are also highlighted alongside the technical challenges associated with their chemical modification. Functionalized oils derived from Camelina, hemp, and rapeseed have been successfully applied in various resin systems, including protective coatings, pressure-sensitive adhesives, UV-curable oligomers, and polyurethane foams. These advances demonstrate their growing potential as renewable alternatives to petroleum-based polymers and underline the critical role of structure–property relationships in designing next-generation sustainable materials. Ultimately, the objective of this review is to distill the most effective functionalization pathways and design principles, thereby illustrating how Camelina, hemp, and rapeseed oils could serve as viable substitutes for petrochemical resins in future industrial applications. Full article
(This article belongs to the Special Issue Compounds–Derived from Nature)
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26 pages, 5399 KiB  
Article
Microwave-Assisted Pyrolysis of Polyethylene and Polypropylene from End-of-Life Vehicles: Hydrogen Production and Energy Valorization
by Grigore Psenovschi, Ioan Calinescu, Alexandru Fiti, Ciprian-Gabriel Chisega-Negrila, Sorin-Lucian Ionascu and Lucica Barbes
Sustainability 2025, 17(13), 6196; https://doi.org/10.3390/su17136196 - 6 Jul 2025
Viewed by 622
Abstract
Plastic waste is currently a major concern in Romania due to the annual increase in quantities generated from anthropogenic and industrial activities, especially from end-of-life vehicles (ELVs), and the need to reduce environmental impact. This study investigates an alternative valorization route for polypropylene [...] Read more.
Plastic waste is currently a major concern in Romania due to the annual increase in quantities generated from anthropogenic and industrial activities, especially from end-of-life vehicles (ELVs), and the need to reduce environmental impact. This study investigates an alternative valorization route for polypropylene (PP) and polyethylene (PE) plastic waste through microwave-assisted pyrolysis, aiming to maximize conversion into gaseous products, particularly hydrogen-rich gas. A monomode microwave reactor was employed, using layered configurations of plastic feedstock, silicon carbide as a microwave susceptor, and activated carbon as a catalyst. The influence of catalyst loading, reactor configuration, and plastic type was assessed through systematic experiments. Results showed that technical-grade PP, under optimal conditions, yielded up to 81.4 wt.% gas with a hydrogen concentration of 45.2 vol.% and a hydrogen efficiency of 44.8 g/g. In contrast, PE and mixed PP + PE waste displayed lower hydrogen performance, particularly when containing inorganic fillers. For all types of plastics studied, the gaseous fractions obtained have a high calorific value (46,941–55,087 kJ/kg) and at the same time low specific CO2 emissions (4.4–6.1 × 10−5 kg CO2/kJ), which makes these fuels very efficient and have a low carbon footprint. Comparative tests using conventional heating revealed significantly lower hydrogen yields (4.77 vs. 19.7 mmol/g plastic). These findings highlight the potential of microwave-assisted pyrolysis as an efficient method for transforming ELV-derived plastic waste into energy carriers, offering a pathway toward low-carbon, resource-efficient waste management. Full article
(This article belongs to the Special Issue Novel and Scalable Technologies for Sustainable Waste Management)
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31 pages, 4803 KiB  
Review
Advanced HVOF-Sprayed Carbide Cermet Coatings as Environmentally Friendly Solutions for Tribological Applications: Research Progress and Current Limitations
by Basma Ben Difallah, Yamina Mebdoua, Chaker Serdani, Mohamed Kharrat and Maher Dammak
Technologies 2025, 13(7), 281; https://doi.org/10.3390/technologies13070281 - 3 Jul 2025
Viewed by 526
Abstract
Thermally sprayed carbide cermet coatings, particularly those based on tungsten carbide (WC) and chromium carbide (Cr3C2) and produced with the high velocity oxygen fuel (HVOF) process, are used in tribological applications as environmentally friendly alternatives to electroplated hard chrome [...] Read more.
Thermally sprayed carbide cermet coatings, particularly those based on tungsten carbide (WC) and chromium carbide (Cr3C2) and produced with the high velocity oxygen fuel (HVOF) process, are used in tribological applications as environmentally friendly alternatives to electroplated hard chrome coatings. These functional coatings are especially prevalent in the automotive industry, offering excellent wear resistance. However, their mechanical and tribological performances are highly dependent on factors such as feedstock powders, spray parameters, and service conditions. This review aims to gain deeper insights into the above elements. It also outlines emerging advancements in HVOF technology—including in situ powder mixing, laser treatment, artificial intelligence integration, and the use of novel materials such as rare earth elements or transition metals—which can further enhance coating performance and broaden their applications to sectors such as the aerospace and hydro-machinery industries. Finally, this literature review focuses on process optimization and sustainability, including environmental and health impacts, critical material use, and operational limitations. It uses a life cycle assessment (LCA) as a tool for evaluating ecological performance and addresses current challenges such as exposure risks, process control constraints, and the push toward safer, more sustainable alternatives to traditional WC and Cr3C2 cermet coatings. Full article
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22 pages, 2943 KiB  
Review
Cacao in the Circular Economy: A Review on Innovations from Its By-Products
by Liliana Esther Sotelo-Coronado, William Oviedo-Argumedo and Armando Alvis-Bermúdez
Processes 2025, 13(7), 2098; https://doi.org/10.3390/pr13072098 - 2 Jul 2025
Viewed by 677
Abstract
Cacao is a food of global interest. Currently, the industry primarily utilizes the seed, which represents between 21% and 23% of the total fruit weight. In 2023, global production reached 5.6 million tons of fermented dry cacao beans, while approximately 25.45 million tons [...] Read more.
Cacao is a food of global interest. Currently, the industry primarily utilizes the seed, which represents between 21% and 23% of the total fruit weight. In 2023, global production reached 5.6 million tons of fermented dry cacao beans, while approximately 25.45 million tons corresponded to cacao residues. The objective of this review was to compile and analyze alternatives for the utilization of cacao by-products. The methodology involved technological surveillance conducted in specialized databases between 2015 and 2025. Metadata were analyzed using VOSviewer software version 1.6.20. Priority was given to the most recent publications in high-impact indexed journals. Additionally, 284 patent documents were identified, from which 15 were selected for in-depth analysis. The reviewed articles and patents revealed a wide range of industrial applications for cacao by-products. Technologies including ultrasonic and microwave-assisted extraction, phenolic microencapsulation, cellulose nanocrystal isolation and targeted microbial fermentations maximize the recovery of polyphenols and antioxidants, optimize the production of high-value bioproducts such as citric acid and ethanol, and yield biodegradable precursors for packaging and bioplastics. The valorization of lignocellulosic by-products reduces pollutant discharge and waste management costs, enhances economic viability across the cacao value chain, and broadens functional applications in the food industry. Moreover, these integrated processes underpin circular economy frameworks by converting residues into feedstocks, thereby promoting sustainable development in producer communities and mitigating environmental impact. Collectively, they constitute a robust platform for the comprehensive utilization of cacao residues, fully aligned with bioeconomy objectives and responsible resource stewardship. Full article
(This article belongs to the Section Environmental and Green Processes)
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