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Search Results (955)

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Keywords = TiN/TiAlN

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14 pages, 2336 KiB  
Article
Analog Resistive Switching Phenomena in Titanium Oxide Thin-Film Memristive Devices
by Karimul Islam, Rezwana Sultana and Robert Mroczyński
Materials 2025, 18(15), 3454; https://doi.org/10.3390/ma18153454 - 23 Jul 2025
Abstract
Memristors with resistive switching capabilities are vital for information storage and brain-inspired computing, making them a key focus in current research. This study demonstrates non-volatile analog resistive switching behavior in Al/TiOx/TiN/Si(n++)/Al memristive devices. Analog resistive switching offers gradual, controllable [...] Read more.
Memristors with resistive switching capabilities are vital for information storage and brain-inspired computing, making them a key focus in current research. This study demonstrates non-volatile analog resistive switching behavior in Al/TiOx/TiN/Si(n++)/Al memristive devices. Analog resistive switching offers gradual, controllable conductance changes, which are essential for mimicking brain-like synaptic behavior, unlike digital/abrupt switching. The amorphous titanium oxide (TiOx) active layer was deposited using the pulsed-DC reactive magnetron sputtering technique. The impact of increasing the oxide thickness on the electrical performance of the memristors was investigated. Electrical characterizations revealed stable, forming-free analog resistive switching, achieving endurance beyond 300 DC cycles. The charge conduction mechanisms underlying the current–voltage (I–V) characteristics are analyzed in detail, revealing the presence of ohmic behavior, Schottky emission, and space-charge-limited conduction (SCLC). Experimental results indicate that increasing the TiOx film thickness from 31 to 44 nm leads to a notable change in the current conduction mechanism. The results confirm that the memristors have good stability (>1500 s) and are capable of exhibiting excellent long-term potentiation (LTP) and long-term depression (LTD) properties. The analog switching driven by oxygen vacancy-induced barrier modulation in the TiOx/TiN interface is explained in detail, supported by a proposed model. The remarkable switching characteristics exhibited by the TiOx-based memristive devices make them highly suitable for artificial synapse applications in neuromorphic computing systems. Full article
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10 pages, 2670 KiB  
Article
High-Temperature-Resistant High-Entropy Oxide Protective Coatings for Piezoelectric Thin Films
by Huayong Hu, Jie Liu, Liqing Chao, Xiangdong Ma, Jun Zhang, Yanbing Zhang and Bing Yang
Coatings 2025, 15(8), 861; https://doi.org/10.3390/coatings15080861 - 22 Jul 2025
Viewed by 24
Abstract
By introducing oxygen doping, the structure of an AlCrNbSiTiN coating was optimized, and its high-temperature oxidation resistance was improved. As the oxygen content incorporated increases, the coating changes from an FCC structure to an amorphous or spinel structure. Meanwhile, stress relaxation occurred, and [...] Read more.
By introducing oxygen doping, the structure of an AlCrNbSiTiN coating was optimized, and its high-temperature oxidation resistance was improved. As the oxygen content incorporated increases, the coating changes from an FCC structure to an amorphous or spinel structure. Meanwhile, stress relaxation occurred, and the hardness of the coating dropped to 12 gpa. Oxygen-doped coatings exhibit excellent oxidation resistance; this is especially the case for oxidized coatings, whose structure remains stable up to 900 °C in an oxidizing environment. Full article
(This article belongs to the Special Issue Advanced Thin Films of High-Entropy Alloys)
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23 pages, 15718 KiB  
Article
Trace and Rare-Earth-Element Chemistry of Quartz from the Tuztaşı Low-Sulfidation Epithermal Au-Ag Deposit, Western Türkiye: Implications for Gold Exploration from Quartz Mineral Chemistry
by Fatih Özbaş, Essaid Bilal and Ahmed Touil
Minerals 2025, 15(7), 758; https://doi.org/10.3390/min15070758 - 19 Jul 2025
Viewed by 257
Abstract
The Tuztaşı low-sulfidation epithermal Au–Ag deposit (Biga Peninsula, Türkiye) records a multi-stage hydrothermal history that can be interpreted through the trace and rare-earth-element (REE) chemistry of quartz. High-precision LA-ICP-MS analyses of five representative quartz samples (23 ablation spots; 10 analytically robust) reveal two [...] Read more.
The Tuztaşı low-sulfidation epithermal Au–Ag deposit (Biga Peninsula, Türkiye) records a multi-stage hydrothermal history that can be interpreted through the trace and rare-earth-element (REE) chemistry of quartz. High-precision LA-ICP-MS analyses of five representative quartz samples (23 ablation spots; 10 analytically robust) reveal two fluid stages. Early fluids were cold, dilute meteoric waters (δ18O₍H2O₎ ≈ −6.8 to +0.7‰), whereas later fluids circulated deeper, interacted with felsic basement rocks, and evolved in composition. Mineralized quartz displays marked enrichment in As (raw mean = 2854 ± 6821 ppm; filtered mean = 70 ± 93 ppm; one spot 16,775 ppm), K (498 ± 179 ppm), and Sb (57.8 ± 113 ppm), coupled with low Ti/Al (<0.005) and elevated Ge/Si (0.14–0.65 µmol mol−1). Chondrite-normalized REE patterns show pronounced but variable LREE enrichment ((La/Yb)n ≤ 45.3; ΣLREE/ΣHREE up to 10.8) and strongly positive Eu anomalies (δEu ≤ 9.3) with slightly negative Ce anomalies (δCe ≈ 0.29); negligible Ce–Eu covariance (r2 ≈ 0.05) indicates discrete redox pulses. These signatures indicate chemically evolved, reducing fluids conducive to Au–Ag deposition. By contrast, barren quartz is characterized by lower pathfinder-element contents, less fractionated REE profiles, higher Ti/Al, and weaker Eu anomalies. A composite exploration toolkit emerges: As > 700 ppm, As/Sb > 25, Ti/Al < 0.005, Ge/Si > 0.15 µmol mol−1, and δEu ≫ 1 reliably identify ore-bearing zones when integrated with δ18O data and fluid-inclusion microthermometry from earlier studies on the same vein system. This study provides one of the first systematic applications of integrated trace-element and REE analysis of quartz to a Turkish low-sulfidation epithermal system, offering an applicable model for vectoring mineralization in analogous settings worldwide. Full article
(This article belongs to the Section Mineral Deposits)
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24 pages, 15762 KiB  
Article
Performance of TiSiN/TiAlN-Coated Carbide Tools in Slot Milling of Hastelloy C276 with Various Cooling Strategies
by Ly Chanh Trung and Tran Thien Phuc
Lubricants 2025, 13(7), 316; https://doi.org/10.3390/lubricants13070316 - 19 Jul 2025
Viewed by 256
Abstract
Nickel-based superalloy Hastelloy C276 is widely used in high-performance industries due to its strength, corrosion resistance, and thermal stability. However, these same properties pose substantial challenges in machining, resulting in high tool wear, surface defects, and dimensional inaccuracies. This study investigates methods to [...] Read more.
Nickel-based superalloy Hastelloy C276 is widely used in high-performance industries due to its strength, corrosion resistance, and thermal stability. However, these same properties pose substantial challenges in machining, resulting in high tool wear, surface defects, and dimensional inaccuracies. This study investigates methods to enhance machining performance and surface quality by evaluating the tribological behavior of TiSiN/TiAlN-coated carbide inserts under six cooling and lubrication conditions: dry, MQL with coconut oil, Cryo-LN2, Cryo-LCO2, MQL–Cryo-LN2, and MQL–Cryo-LCO2. Open-slot finishing was performed at constant cutting parameters, and key indicators such as cutting zone temperature, tool wear, surface roughness, chip morphology, and microhardness were analyzed. The hybrid MQL–Cryo-LN2 approach significantly outperformed other methods, reducing cutting zone temperature, tool wear, and surface roughness by 116.4%, 94.34%, and 76.11%, respectively, compared to dry machining. SEM and EDS analyses confirmed abrasive, oxidative, and adhesive wear as the dominant mechanisms. The MQL–Cryo-LN2 strategy also lowered microhardness, in contrast to a 39.7% increase observed under dry conditions. These findings highlight the superior performance of hybrid MQL–Cryo-LN2 in improving machinability, offering a promising solution for precision-driven applications. Full article
(This article belongs to the Special Issue High Performance Machining and Surface Tribology)
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13 pages, 3049 KiB  
Article
Preparation of Foamed Ceramic from Cr Slag and MSWI Fly Ash and Its Cr Leaching Inhibition
by Hesong Li, Cheng Liu, Yikun Tang and Shilin Zhao
Materials 2025, 18(14), 3372; https://doi.org/10.3390/ma18143372 - 18 Jul 2025
Viewed by 184
Abstract
The sustainable utilization of solid waste is crucial for environmental protection. This work investigates the fabrication of foamed ceramics from Cr slag and municipal solid waste incineration (MSWI) fly ash, focusing on the effects of three inhibitors—NH2SO3H, ZnO·TiO2 [...] Read more.
The sustainable utilization of solid waste is crucial for environmental protection. This work investigates the fabrication of foamed ceramics from Cr slag and municipal solid waste incineration (MSWI) fly ash, focusing on the effects of three inhibitors—NH2SO3H, ZnO·TiO2, and (NH4)2HPO4—on material properties and Cr leaching behavior. Experimental analysis, chemical thermodynamic calculations, and material characterization were all employed. Results show that the prepared foamed ceramics meet the JG/T 511-2017 standard for building materials, exhibiting excellent physical properties but significant Cr leaching. Among the inhibitors, (NH4)2HPO4 with a molar ratio of n(P)/n(Cr) = 1 shows the best performance, achieving a bulk density of 205 kg/m3, compressive strength of 0.850 MPa, Cr leaching concentration of 188 μg/L, and a 70.0% of Cr leaching inhibition rate. The improvement is attributed to the AlPO4 formation that enhancing the strength, and Ca2P2O7 that stabilizing Cr during sintering. This work provides a feasible method for the safe resource utilization of Cr-containing waste. Full article
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11 pages, 4974 KiB  
Article
Effect of Modulation Period on the Microstructure and Tribological Properties of AlCrTiVNbN/TiSiN Nano Multilayer Films
by Hongjuan Yan, Haoran Wang, Xiaona Li, Zhaoliang Dou and Fengbin Liu
Coatings 2025, 15(7), 839; https://doi.org/10.3390/coatings15070839 - 17 Jul 2025
Viewed by 195
Abstract
The impact of modulation periods on the microstructure, as well as the tribological and mechanical characteristics of the AlCrTiVNbN/TiSiN nano multilayer films, was investigated. The films were prepared with modulation periods ranging from 4 nm to 7 nm, and their properties were explored [...] Read more.
The impact of modulation periods on the microstructure, as well as the tribological and mechanical characteristics of the AlCrTiVNbN/TiSiN nano multilayer films, was investigated. The films were prepared with modulation periods ranging from 4 nm to 7 nm, and their properties were explored using X-ray diffraction (XRD), scanning electron microscope (SEM), nanoindentation, and a tribological tester. All nano multilayer films revealed a face-centered cubic (FCC) structure with a preferred planar direction of (200). As the modulation period increased, the XRD peak moved to higher angles, and the interplanar distance decreased. Also, the mechanical properties deteriorated, and the COF rose monotonically as a result. The nano multilayer film with a modulation period equal to 4 nm exhibited a smooth surface with minimal small particles, the highest hardness of 15.51 ± 0.16 GPa and elastic modulus of 182.89 ± 2.38 GPa, the highest values for the ratios of H/E and H3/E2, the lowest average friction coefficient of 0.73, and a wear rate equal to (8.2 9 ± 0.18) × 10−8 mm3·N−1·m−1. The improvement in the properties of the film was ascribed to the coherent growth and alternating stress field between the AlCrTiVNbN and TiSiN layers. Full article
(This article belongs to the Special Issue Surface Protection for Metal Materials)
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16 pages, 2566 KiB  
Article
Parameter Sensitivity Study of the Johnson–Cook Model in FEM Turning of Ti6Al4V Alloy
by Piotr Löschner, Piotr Niesłony and Szymon Kołodziej
Materials 2025, 18(14), 3351; https://doi.org/10.3390/ma18143351 - 17 Jul 2025
Viewed by 276
Abstract
The aim of this study was to analyse in detail the effect of varying the parameters of the Johnson–Cook (JC) material model on the results of a numerical simulation of the orthogonal turning process of the Ti6Al4V titanium alloy. The first step involved [...] Read more.
The aim of this study was to analyse in detail the effect of varying the parameters of the Johnson–Cook (JC) material model on the results of a numerical simulation of the orthogonal turning process of the Ti6Al4V titanium alloy. The first step involved an experimental study, including the recording of cutting force components and temperature, as well as the measurement of chip geometry, which was used to validate the FEM simulation. This was followed by a sensitivity analysis of the JC model with respect to five parameters, namely A, B, C, m, and n, each modified independently by ±20%. The effects of these changes on cutting forces, cutting zone temperature, stresses, and chip geometry were evaluated. The results showed that parameters A, B, and m had the greatest influence on the physical quantities analysed, while C and n are of secondary importance. The analysis highlighted the need for precise calibration of the JC model parameters, especially when modelling machining processes involving difficult-to-machine materials. The results provided practical guidance for optimising the selection of constitutive parameters in machining simulations. Full article
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31 pages, 8853 KiB  
Article
Atomistic-Based Fatigue Property Normalization Through Maximum A Posteriori Optimization in Additive Manufacturing
by Mustafa Awd, Lobna Saeed and Frank Walther
Materials 2025, 18(14), 3332; https://doi.org/10.3390/ma18143332 - 15 Jul 2025
Viewed by 264
Abstract
This work presents a multiscale, microstructure-aware framework for predicting fatigue strength distributions in additively manufactured (AM) alloys—specifically, laser powder bed fusion (L-PBF) AlSi10Mg and Ti-6Al-4V—by integrating density functional theory (DFT), instrumented indentation, and Bayesian inference. The methodology leverages principles common to all 3D [...] Read more.
This work presents a multiscale, microstructure-aware framework for predicting fatigue strength distributions in additively manufactured (AM) alloys—specifically, laser powder bed fusion (L-PBF) AlSi10Mg and Ti-6Al-4V—by integrating density functional theory (DFT), instrumented indentation, and Bayesian inference. The methodology leverages principles common to all 3D printing (additive manufacturing) processes: layer-wise material deposition, process-induced defect formation (such as porosity and residual stress), and microstructural tailoring through parameter control, which collectively differentiate AM from conventional manufacturing. By linking DFT-derived cohesive energies with indentation-based modulus measurements and a MAP-based statistical model, we quantify the effect of additive-manufactured microstructural heterogeneity on fatigue performance. Quantitative validation demonstrates that the predicted fatigue strength distributions agree with experimental high-cycle and very-high-cycle fatigue (HCF/VHCF) data, with posterior modes and 95 % credible intervals of σ^fAlSi10Mg=867+8MPa and σ^fTi6Al4V=1159+10MPa, respectively. The resulting Woehler (S–N) curves and Paris crack-growth parameters envelop more than 92 % of the measured coupon data, confirming both accuracy and robustness. Furthermore, global sensitivity analysis reveals that volumetric porosity and residual stress account for over 70 % of the fatigue strength variance, highlighting the central role of process–structure relationships unique to AM. The presented framework thus provides a predictive, physically interpretable, and data-efficient pathway for microstructure-informed fatigue design in additively manufactured metals, and is readily extensible to other AM alloys and process variants. Full article
(This article belongs to the Topic Multi-scale Modeling and Optimisation of Materials)
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24 pages, 8373 KiB  
Article
Simple Strain Gradient–Divergence Method for Analysis of the Nanoindentation Load–Displacement Curves Measured on Nanostructured Nitride/Carbonitride Coatings
by Uldis Kanders, Karlis Kanders, Artis Kromanis, Irina Boiko, Ernests Jansons and Janis Lungevics
Coatings 2025, 15(7), 824; https://doi.org/10.3390/coatings15070824 - 15 Jul 2025
Viewed by 349
Abstract
This study investigates the fabrication, nanomechanical behavior, and tribological performance of nanostructured superlattice coatings (NSCs) composed of alternating TiAlSiNb-N/TiCr-CN bilayers. Deposited via High-Power Ion-Plasma Magnetron Sputtering (HiPIPMS) onto 100Cr6 steel substrates, the coatings achieved nanohardness values of ~25 GPa and elastic moduli up [...] Read more.
This study investigates the fabrication, nanomechanical behavior, and tribological performance of nanostructured superlattice coatings (NSCs) composed of alternating TiAlSiNb-N/TiCr-CN bilayers. Deposited via High-Power Ion-Plasma Magnetron Sputtering (HiPIPMS) onto 100Cr6 steel substrates, the coatings achieved nanohardness values of ~25 GPa and elastic moduli up to ~415 GPa. A novel empirical method was applied to extract stress–strain field (SSF) gradient and divergence profiles from nanoindentation load–displacement data. These profiles revealed complex, depth-dependent oscillations attributed to alternating strain-hardening and strain-softening mechanisms. Fourier analysis identified dominant spatial wavelengths, DWL, ranging from 4.3 to 42.7 nm. Characteristic wavelengths WL1 and WL2, representing fine and coarse oscillatory modes, were 8.2–9.2 nm and 16.8–22.1 nm, respectively, aligning with the superlattice period and grain-scale features. The hyperfine structure exhibited non-stationary behavior, with dominant wavelengths decreasing from ~5 nm to ~1.5 nm as the indentation depth increased. We attribute the SSF gradient and divergence spatial oscillations to alternating strain-hardening and strain-softening deformation mechanisms within the near-surface layer during progressive loading. This cyclic hardening–softening behavior was consistently observed across all NSC samples, suggesting it represents a general phenomenon in thin film/substrate systems under incremental nanoindentation loading. The proposed SSF gradient–divergence framework enhances nanoindentation analytical capabilities, offering a tool for characterizing thin-film coatings and guiding advanced tribological material design. Full article
(This article belongs to the Section Ceramic Coatings and Engineering Technology)
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13 pages, 6820 KiB  
Article
An Exploration of SPS Fabrication and the Sliding Wear Properties of γ-TiAl-Ag Self-Lubrication Materials
by Na Xiao, Chenglong Yang, Shengfei Zhou, Yuliang Yin, Dian Zhao, Yulong Shi and Kang Yang
Surfaces 2025, 8(3), 45; https://doi.org/10.3390/surfaces8030045 - 30 Jun 2025
Viewed by 249
Abstract
To promote the optimization of the anti-friction and anti-wear behavior of lightweight TiAl alloys, γ-TiAl-10 wt.% Ag self-lubricating composites were fabricated, and their mechanical and tribological properties were tested. The results showed that the silver in TiAl-10 wt.% Ag slightly reduced its mechanical [...] Read more.
To promote the optimization of the anti-friction and anti-wear behavior of lightweight TiAl alloys, γ-TiAl-10 wt.% Ag self-lubricating composites were fabricated, and their mechanical and tribological properties were tested. The results showed that the silver in TiAl-10 wt.% Ag slightly reduced its mechanical properties compared with those of pure TiAl alloys. A silver-enriched lubrication film formed on a wear scar, which was helpful in improving the friction and wear behavior. It was found that a large amount of silver gathered at a wear scar, gradually spread out under the action of the sliding friction force, and then increased the silver distribution areas on the wear scar, leading to the good formation of a silver-rich film. Furthermore, an identification model was established to calculate the specific area η of the silver film. A quantitative relationship indicated that an increase in the Ag distribution area improved the tribological behavior of γ-TiAl-10 wt.% Ag. When the specific area η of a silver-rich film was maintained at 44–51%, the small friction coefficient (almost 0.28) and wear rate (about 2.25 × 10−4 mm3·N−1·m−1) were well stabilized. This provides a new research method to improve the tribological performance of TiAl-Ag samples. Full article
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18 pages, 4872 KiB  
Article
Computational Study of Catalytic Poisoning Mechanisms in Polypropylene Polymerization: The Impact of Dimethylamine and Diethylamine on the Deactivation of Ziegler–Natta Catalysts and Co-Catalysts
by Joaquín Alejandro Hernández Fernández, Katherine Liset Ortiz Paternina and Heidis Cano-Cuadro
Polymers 2025, 17(13), 1834; https://doi.org/10.3390/polym17131834 - 30 Jun 2025
Viewed by 279
Abstract
In this study, density functional theory (DFT) was used to analyze the processes that govern the interactions among triethylaluminum (TEAL), the Ziegler–Natta (ZN) catalyst, and the inhibitory compounds dimethylamine (DMA) and diethylamine (DEA) during olefin polymerization. The structural and charge characteristics of these [...] Read more.
In this study, density functional theory (DFT) was used to analyze the processes that govern the interactions among triethylaluminum (TEAL), the Ziegler–Natta (ZN) catalyst, and the inhibitory compounds dimethylamine (DMA) and diethylamine (DEA) during olefin polymerization. The structural and charge characteristics of these inhibitors were examined through steric maps and DFT calculations. Combined DFT calculations (D3-B3LYP/6-311++G(d,p)) and IR spectroscopic analysis show that the most efficient way to deactivate the ZN catalyst is via the initial formation of the TEAL·DMA complex. This step has a kinetic barrier of only 27 kcal mol−1 and a negative ΔG, in stark contrast to the >120 kcal mol−1 required to form TEAL·DEA. Once generated, TEAL·DMA adsorbs onto the TiCl4/MgCl2 cluster with adsorption energies of −22.9 kcal mol−1 in the gas phase and −25.4 kcal mol−1 in n-hexane (SMD model), values 5–10 kcal mol−1 more favorable than those for TEAL·DEA. This explains why, although dimethylamine is present at only 140 ppm, its impact on productivity (−19.6%) is practically identical to that produced by 170 ppm of diethylamine (−20%). The persistence of the ν(Al–N) band at ~615 cm−1, along with a >30% decrease in the Al–C/Ti–C bands between 500 and 900 cm−1, the downward shift of the N–H stretch from ~3300 to 3200 cm−1, and the +15 cm−1 increase in ν(C–N) confirm Al←N coordination and blockage of alkyl transfer, establishing the TEAL·DMA → ZN pathway as the dominant catalytic poisoning mechanism. Full article
(This article belongs to the Section Polymer Physics and Theory)
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19 pages, 11417 KiB  
Article
Microstructure and Mechanical Properties of Functionally Graded Materials on a Ti-6Al-4V Titanium Alloy by Laser Cladding
by Lanyi Liu, Xiaoyang Huang, Guocheng Wang, Xiaoyong Zhang, Kechao Zhou and Bingfeng Wang
Materials 2025, 18(13), 3032; https://doi.org/10.3390/ma18133032 - 26 Jun 2025
Viewed by 402
Abstract
Functionally graded materials (FGMs) are fabricated on Ti-6Al-4V alloy surfaces to improve insufficient surface hardness and wear resistance. Microstructure and mechanical properties and strengthening–toughening mechanisms of FGMs were investigated. The FGM cladding layer exhibits distinct gradient differentiation, demonstrating gradient variations in the nanoindentation [...] Read more.
Functionally graded materials (FGMs) are fabricated on Ti-6Al-4V alloy surfaces to improve insufficient surface hardness and wear resistance. Microstructure and mechanical properties and strengthening–toughening mechanisms of FGMs were investigated. The FGM cladding layer exhibits distinct gradient differentiation, demonstrating gradient variations in the nanoindentation hardness, wear resistance, and Al/V elemental composition. Molten pool dynamics analysis reveals that Marangoni convection drives Al/V elements toward the molten pool surface, forming compositional gradients. TiN-AlN eutectic structures generated on the FGM surface enhance wear resistance. Rapid solidification enables heterogeneous nucleation for grain refinement. The irregular wavy interface morphology strengthens interfacial bonding through mechanical interlocking, dispersing impact loads and suppressing crack propagation. FGMs exhibit excellent wear resistance and impact toughness compared with Ti-6Al-4V titanium alloy. The specific wear rate is 1.17 × 10−2 mm3/(N·m), dynamic compressive strength reaches 1701.6 MPa, and impact absorption energy achieves 189.6 MJ/m3. This work provides theoretical guidance for the design of FGM strengthening of Ti-6Al-4V surfaces. Full article
(This article belongs to the Section Metals and Alloys)
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22 pages, 8571 KiB  
Article
Optimization of Micro-Sandblasting Parameters for Enhanced Adhesion and Wear Resistance of AlTiSiN-Coated Tools
by Junlong Wang, Jiaxuan Du, Zhipeng Liu, Hongliang Qian and Qi Wang
Coatings 2025, 15(7), 757; https://doi.org/10.3390/coatings15070757 - 26 Jun 2025
Viewed by 348
Abstract
Micro-sandblasting pretreatment was applied to AlTiSiN-coated WC–Co tools to enhance cutting performance in 316 L stainless steel milling. An L9(33) Taguchi orthogonal array varied passivation pressure (0.1, 0.2, and 0.3 MPa), gun traverse speed (60, 80, and 100 m/min), [...] Read more.
Micro-sandblasting pretreatment was applied to AlTiSiN-coated WC–Co tools to enhance cutting performance in 316 L stainless steel milling. An L9(33) Taguchi orthogonal array varied passivation pressure (0.1, 0.2, and 0.3 MPa), gun traverse speed (60, 80, and 100 m/min), and tool rotation speed (20, 30, and 40 r/min). Coating thickness varied only from 0.93 to 1.19 μm, and surface roughness remained within 0.044–0.077 μm, confirming negligible thickness and roughness effects. Under optimized conditions, coating adhesion strength and nano-hardness both exhibited significant improvements. A weighted-scoring method balancing these two responses identified the optimal pretreatment parameters as 0.1 MPa, 80 m/min, and 20 r/min. Milling tests at 85 m/min—using flank wear VBₘₐₓ = 0.1 mm as the failure criterion—demonstrated a cutting distance increase from 4.25 m (untreated) to 12.75 m (pretreated), a 200% improvement. Wear progressed through three stages: rapid initial wear, extended steady wear due to Al2O3 protective-film formation and Si-induced oxygen-diffusion suppression, and accelerated wear. Micro-sandblasting further prolonged the steady-wear phase by removing residual cobalt binder, exposing WC grains, and offsetting tensile residual stresses. These findings establish a practical, cost-effective micro-sandblasting pretreatment strategy that significantly enhances coating adhesion, hardness, and tool life, providing actionable guidance for improving the durability and machining performance of coated carbide tools in difficult-to-cut applications. Full article
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20 pages, 6272 KiB  
Article
Experimental Investigation of the Interplay Between Al-, B-, and Ti-Nitrides in Microalloyed Steel and Thermodynamic Analysis
by Markus Führer, Sabine Zamberger, Christoph Seubert and Erwin Povoden-Karadeniz
Metals 2025, 15(7), 705; https://doi.org/10.3390/met15070705 - 25 Jun 2025
Viewed by 392
Abstract
Aluminum, boron, and titanium microalloyed into high-strength low-alloy boron steel exhibit a complex interplay, competing for nitrogen, with titanium demonstrating the highest affinity, followed by boron and aluminum. This competition affects the formation and distribution of nitrides, impacting the microstructure and mechanical properties [...] Read more.
Aluminum, boron, and titanium microalloyed into high-strength low-alloy boron steel exhibit a complex interplay, competing for nitrogen, with titanium demonstrating the highest affinity, followed by boron and aluminum. This competition affects the formation and distribution of nitrides, impacting the microstructure and mechanical properties of the steel. Titanium protects boron from forming BN and facilitates the nucleation of acicular ferrite, enhancing toughness. The segregation of boron to grain boundaries, rather than its precipitation as boron nitride, promotes the formation of martensite and thus the through-hardenability. Aluminum nitride is critical in controlling grain size through a pronounced pinning effect. In this study, we employ energy- and wavelength-dispersive X-ray spectroscopy and computer-aided particle analysis to analyze the phase content of 12 high-purity vacuum induction-melted samples. The primary objective of this study is to correctly describe the microstructural evolution in the Fe-Al-B-Ti-C-N system using the Calphad approach, with special emphasis on correctly predicting the dissolution temperatures of nitrides. A multicomponent database is constructed through the incorporation of available binary and ternary descriptions, employing the Calphad approach. The experimental findings regarding the solvus temperature of the involved nitrides are employed to validate the accuracy of the thermodynamic database. The findings offer a comprehensive understanding of the relative phase stabilities and the associated interplay among the involved elements Al, B, and Ti in the Fe-rich corner of the system. The type and size distribution of the stable nitrides in microalloyed steel have been demonstrated to exert a substantial influence on the properties of the material, thereby rendering accurate predictions of phase stabilities of considerable relevance. Full article
(This article belongs to the Special Issue Multi-scale Simulation of Metallic Materials (2nd Edition))
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11 pages, 1391 KiB  
Article
Influence of Thickness on the Structure and Properties of TiAl(Si)N Gradient Coatings
by Alexey Kassymbaev, Alexandr Myakinin, Gulzhas Uazyrkhanova, Farida Belisarova, Amangeldi Sagidugumar and Ruslan Kimossov
Coatings 2025, 15(6), 710; https://doi.org/10.3390/coatings15060710 - 13 Jun 2025
Viewed by 483
Abstract
Enhanced hard coatings with exceptional mechanical and thermal qualities have prompted substantial study into multicomponent nitride systems. TiAl(Si)N coatings have emerged as viable possibilities owing to their remarkable hardness, thermal stability, and oxidation resistance. This work involved the fabrication of thickness-varied TiAl(Si)N gradient [...] Read more.
Enhanced hard coatings with exceptional mechanical and thermal qualities have prompted substantial study into multicomponent nitride systems. TiAl(Si)N coatings have emerged as viable possibilities owing to their remarkable hardness, thermal stability, and oxidation resistance. This work involved the fabrication of thickness-varied TiAl(Si)N gradient coatings using reactive magnetron sputtering, employing a controlled modulation of aluminum and silicon content across the film thickness. Three samples, with thicknesses of ~400 nm, ~600 nm, and ~800 nm, were deposited under uniform Ar/N2 gas flow ratios, and their microstructural, mechanical, and tribological characteristics were rigorously examined. SEM investigation demonstrated a significant change across thicknesses. XRD results validated the emergence of a predominant cubic TiAl(Si)N phase alongside a secondary hexagonal AlN phase, signifying partial phase segregation. The nanoindentation results indicated that Sample 2 exhibited the maximum hardness (~38 GPa) and Young’s modulus (~550 GPa) due to an optimized equilibrium between solid solution strengthening and nanocomposite production. Tribological testing revealed that Sample 1 displayed the lowest and most consistent friction coefficient, corresponding to its superior H/E and H3/E2 ratios, which signify improved elasticity and resistance to plastic deformation. The findings emphasize that the implementation of a compositional gradient, especially in the distribution of Si and Al, markedly affects the microstructure and performance of TiAl(Si)N coatings. Gradient structures enhance the microstructure, optimize hardness, and increase the friction coefficient. Ongoing refinement of gradient profiles and deposition parameters may further improve the characteristics of TiAl(Si)N coatings, facilitating their wider industrial use. Full article
(This article belongs to the Section Surface Characterization, Deposition and Modification)
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