Search Results (29)

This study aims to evaluate and optimize the influences of operational factors, including the engine’s rotational speed, methane mass, diesel mass, and the duration of injected diesel fuel on the methane/diesel reactivity-controlled compression ignition (RCCI) light-duty engine’s performance and emissions by executing the Nondominated Sorting Genetic Algorithm-II (NSGAII). The optimizations aimed to minimize peak firing pressure simultaneously, decrease indicated specific fuel consumption, and reduce tailpipe emissions. It is found that the excess air ratios of (2.22 to 2.37) are the range of feasible results of the RCCI engine, and the power should be less than 0.89 from the maximum design load of the diesel engine when it works without it after treatment. The methane/diesel RCCI engine achieves an indicative thermal efficiency of 51%. The Pareto results from the NSGA algorithm occur on multiple fronts, and there is a tradeoff between power and nitrogen oxide (NOx) in addition to unburned hydrocarbons (UHCs) and carbon monoxide (CO) with NOx emissions. Moreover, EURO IV emissions regulations can occur when using a start of injection (SOI) of −35 CA, a diesel mass of 1.82 mg, a methane mass of 9.74 mg, a diesel injection duration of 2.63 CA, and a rotational speed of 2540 rpm. This accomplished a reduction in indicative specific fuel consumption by 27.8%, higher indicative efficiency by 21.9%, and emissions reductions compared to a conventional diesel engine. Full article

For computational fluid dynamic (CFD) modeling of advanced combustion engines, the cylinder is usually considered a closed system in which the initial conditions are estimated based on the experimental data. Most of these approximations hinder observing the effect of design parameters on engine performance and emissions accurately, and most studies are limited to a few design parameters. An approach is proposed based on the combination of a 1D gas dynamic and a 3D CFD model to simulate the whole engine with as few simplifications as possible. The impact of changing the in-cylinder initial conditions, injection strategy (dual direct injection or multiple pulse injections), and piston bowl geometry on a reactivity controlled compression ignition (RCCI) engine’s performance, emissions, and fuel stratification levels was investigated. It was found that applying the dual direct injection (DDI) strategy to the engine can be promising to reach higher load operations by reducing the pressure rise rate and causing stronger stratification levels. Increasing the number of injection pulses leads to lower Soot/NOx emissions. The best reduction in the pressure rise rate was found by the dual direct strategy (38.36% compared to the base experimental case) and higher exhaust gas recirculation (EGR) levels (41.83% reduction in comparison with the base experimental case). With the help of a novel piston bowl design, HC and CO emissions were reduced significantly. This resulted in a reduction of 54.58% in HC emissions and 80.22% in CO emissions. Full article

The Clean Propulsion Technologies (CPT) project, established in 2021, brought together 15 research partners and original equipment manufacturers. The goal was to create a common vision and sustainable business solutions so that the worldwide technological leadership of the Finnish powertrain industry is secured. With a EUR 15.5 M budget, CPT brought early-stage innovative concepts towards technology readiness level (TRL) 6. The project’s particular significance was its unique cross-coupling of marine and off-road sectors, which have similar emission reduction targets but which do not compete for similar customers. The project yielded 21 innovative solutions, from accelerated model-based design methodologies and progress in combustion and aftertreatment control to hybrid energy management solutions. These were encapsulated in four ground-breaking demonstrations, including a next-generation marine engine working in low-temperature, reactivity-controlled compression ignition (RCCI) mode and a hydrogen off-road engine. An advanced close-coupled selective catalyst reduction (SCR) system and a hybrid wheel-platform with digital hydraulics were also demonstrated. The University of Vaasa led the consortium and was responsible for coordinated model-based rapid prototyping. This report examines University of Vaasa’s achievements during the CPT in terms of 26 milestones, 13 deliverables, and 32 research papers. It focuses also on other aspects, including lessons learned from managing large-scale academic–industry research. Full article

A compression ignition engine generates power by using the auto-ignition characteristics of fuel injected into the cylinder. Although it has high fuel efficiency, it discharges a lot of exhaust emissions such as NO_X and PM. Therefore, there is much ongoing research aiming to reduce the exhaust emissions by using the technologies applied in this regard, such as PCCI, HCCI, etc. However, these methods still discharge large exhaust emissions. The RCCI method, which combines the spark ignition method and compression ignition method, is attracting attention. So, in this work, the objective of this study is to numerically investigate the effect of combustion phase according to the premixed ethanol ratio based on the same total heating value in-cylinder by changing the initial air composition on the formation and oxidation of exhaust emissions in the RCCI engine. The heating value of the premixed ethanol ratio varied from 0% to 40% based on the same total lower heating value in-cylinder in steps of 10%. It was assumed that the ethanol introduced into the cylinder through the premixing chamber was evaporated, and the initial air composition in the cylinder was changed and set. It was revealed that when the premixed ratio based on the same total lower heating value was increased, the introduced fuel amount into the crevice volume with advancing the start of energizing timing was decreased, which increased the peak cylinder pressure. In addition, the ignition delay was also longer due to the low cylinder temperature by the evaporation latent heat of the ethanol, which reduced the compression loss, so the IMEP value was increased. The rich equivalence ratio had a narrow distribution in the cylinder, which caused a reduction in cylinder temperature, so the NO formation amount was reduced. The ISCO value increased the increase in premixed ethanol ratio based on the same total lower heating value in-cylinder because the flame propagation of ethanol by combustion of diesel did not work well, and the CO formed by combustion was slowly oxidized due to the cylinder’s low temperature as a result of the evaporation latent heat of ethanol. From these results, the optimal operating conditions for simultaneously reducing the exhaust emissions and improving the combustion performance were judged such that the start of energizing timing was BTDC 23 deg, and the premixed ethanol ratio based on the same total lower heating value in-cylinder was 40%. Full article

Reactivity-controlled compression ignition (RCCI) is a promising new combustion technology for marine applications. It has offered the potential to achieve low NO_x emissions and high thermal efficiency, which are both important considerations for marine engines. However, the performance of RCCI engines is sensitive to a number of factors, including the start of injection. This study used computational fluid dynamics (CFD) to investigate the effects of start of ignition (SOI) on the performance of a marine RCCI engine. The CFD model was validated against experimental data, and the results showed that the SOI has a significant impact on the combustion process. In particular, the SOI affected the distribution of fuel and air in the combustion chamber, which in turn affected the rate of heat release and the formation of pollutants. Ten different SOIs were implemented on a validated closed-loop CFD model from 96 to 42 CAD bTDC (crank angle degree before top dead center) at six-degree intervals. A chemical kinetic mechanism of 54 species and 269 reactions tuned and used for simulation of in-cylinder combustion. The results show that in early injection, high-reactivity fuel was distributed close to the liner. This distribution was around the center of late injection angles. A homogeneity study was carried out to investigate the local equivalence ratio. It showed a more homogenous mixture in early injection until 66 CAD bTDC, after which point, earlier injection timing had no effect on homogeneity. Maximum indicated mean effective pressure (IMEP) was achieved at SOI 48 CAD bTDC, and minimum amounts of THC (total hydrocarbons) and NO_x were observed with middle injection timing angles around 66 CAD bTDC. Full article

Cylinder-pressure-based control is a key enabler for advanced pre-mixed combustion concepts. In addition to guaranteeing robust and safe operation, it allows for cylinder pressure and heat release shaping. This requires fast control-oriented combustion models. Over the years, mean-value models have been proposed that can predict combustion metrics (e.g., gross indicated mean effective pressure (${\mathrm{IMEP}}_{\mathrm{g}}$), or the crank angle where 50% of the total heat is released (CA50)) or models that predict the full in-cylinder pressure. However, these models are not able to capture cycle-to-cycle variations. The inclusion of the cycle-to-cycle variations is important in the control design for combustion concepts, like reactivity-controlled compression ignition, that can suffer from large cycle-to-cycle variations. In this study, the in-cylinder pressure and cycle-to-cycle variations are modelled using a data-based approach. The in-cylinder conditions and fuel settings are the inputs to the model. The model combines principal component decomposition and Gaussian process regression. A detailed study is performed on the effects of the different hyperparameters and kernel choices. The approach is applicable to any combustion concept, but is most valuable for advance combustion concepts with large cycle-to-cycle variation. The potential of the proposed approach is successfully demonstrated for a reactivity-controlled compression ignition engine running on diesel and E85. The average prediction error of the mean in-cylinder pressure over a complete combustion cycle is $0.051$ bar and of the corresponding mean cycle-to-cycle variation is $0.24$ bar². This principal-component-decomposition-based approach is an important step towards in-cylinder pressure shaping. The use of Gaussian process regression provides important information on cycle-to-cycle variation and provides next-cycle control information on safety and performance criteria. Full article

Reactivity-controlled compression ignition (RCCI) combustion is considered one of the most promising low-temperature combustion (LTC) concepts aimed at reducing greenhouse gases for the transportation and power generation sectors. RCCI combustion mode is achieved by combining different fuel types with low and high temperatures. The aim of this study is to investigate combustion characteristics and reduce nitrogen oxide (NO_x) and carbon dioxide (CO₂) emissions. In this experimental study, the effects of the RCCI strategy using methanol/diesel fuel on combustion characteristics (ignition delay, combustion duration), engine performance (brake-specific fuel consumption and brake-specific energy consumption), and emissions were examined in a four-cylinder, turbocharged, dual-fuel engine. The experiments were conducted at a constant speed of 1750 rpm at partial loads (40 Nm, 60 Nm, 80 Nm, and 100 Nm). The test results obtained with diesel fuel were compared with the test results obtained with methanol at different mass flow rates. When the results were examined, the minimum ignition delay (ID) occurred at 40 Nm torque, 5.63 crank angle (CA) with M12 fuel, while the maximum ID occurred with M26 fuel at 80 Nm torque, showing an increasing trend as engine load (EL) increased. The highest combustion time (CD) was achieved with M26 fuel at 100 Nm torque, whereas the lowest was achieved with the same fuel (M26) at 40 Nm. While the minimum brake-specific fuel consumption (bsfc) was 45.9 g/kWh for conventional diesel fuel at 40 Nm, the highest bsfc was 104.88 g/kWh for 100 Nm with M26 fuel. Generally, bsfc tends to increase with increasing load. Brake-specific energy consumption (bsec) had the lowest value of 1950.58 kJ/kWh with conventional diesel fuel at 40 Nm and the highest value of 4034.69 kJ/kWh with M26 fuel at 100 Nm. As the methanol content increased, significant improvements were observed in (NO_x) and (CO₂) emissions, while hydrocarbon (HC) and oxygen (O₂) emissions increased as well. Smoke emissions decreased at low loads but tended to increase at high loads. Full article

The increase of popularity of reactivity-controlled compression ignition (RCCI) is attributed to its capability of achieving ultra-low nitrogen oxides (NO_x) and soot emissions with high brake thermal efficiency (BTE). The complex and nonlinear nature of the RCCI combustion makes it challenging for model-based control design. In this work, a model-based control system is developed to control the combustion phasing and the indicated mean effective pressure (IMEP) of RCCI combustion through the adjustments of total fuel energy and blend ratio (BR) in fuel injection. A physics-based nonlinear control-oriented model (COM) is developed to predict the main combustion performance indicators of an RCCI marine engine. The model is validated against a detailed thermo-kinetic multizone model. A novel linear parameter-varying (LPV) model coupled with a model predictive controller (MPC) is utilized to control the aforementioned parameters of the developed COM. The developed system is able to control combustion phasing and IMEP with a tracking error that is within a 5% error margin for nominal and transient engine operating conditions. The developed control system promotes the adoption of RCCI combustion in commercial marine engines. Full article

Recently, studies have been carried out using environmentally sustainable technologies with more efficient energy conversion to fulfill emission requirements. One of these technologies, reactivity controlled compression ignition (RCCI), is a low-temperature combustion mode and has a dual fuel strategy. The controllability of combustion, high thermal efficiency and low nitrogen oxide (NO_x) and soot emissions are some of the most prominent advantages of this combustion mode. In this study, the effects of the premixed ratio (PR) and intake air temperature (IAT) on the operating range, combustion characteristics and emissions were investigated experimentally. In the experiments, iso-propanol and n-heptane were used as fuels. The experiments were carried out for two different case studies. In the first case, the experiments were performed at a 50 °C intake air temperature and three different premix ratios (PR25, PR50, PR75). The minimum brake-specific fuel consumption (BSFC) was 268 g/kWh and the widest operating range was obtained with PR25. In addition, the lowest emission values in NO_x, hydrocarbon (HC) and carbon monoxide (CO) emission formation were recorded with the use of PR25 fuel. In the other case, experiments were conducted at three different intake air temperatures (30 °C, 50 °C, 70 °C) with PR50. The minimum BSFC was measured as 268 g/kWh and the widest operating range was observed at a 70 °C intake air temperature. At the same time, the lowest NO_x emission values were obtained at a 30 °C intake air temperature. The maximum HC emission was determined as 586 ppm at a 30 °C intake air temperature. In addition, the minimum CO emission was measured as 0.142% by volume at a 70 °C intake air temperature. Full article

Reactivity-Controlled Compression Ignition (RCCI) combustion is considered one of the most promising Low-Temperature Combustion (LTC) concepts aimed at reducing greenhouse gases for the transportation and power generation sectors. Due to the spontaneous combustion of a lean, nearly homogeneous mixture of air and low-reactivity fuel (LRF), ignited through the direct injection of a small quantity of high-reactivity fuel (HRF), RCCI (dual-fuel) shows higher efficiency and lower pollutants compared to conventional diesel combustion (CDC) if run at very advanced injection timing. Even though a HRF is used, the use of advanced injection timing leads to high ignition delays, compared to CDC, and generates high cycle-to-cycle variability, limited operating range, and high pressure rise rates at high loads. This work presents an experimental analysis performed on a heavy-duty single-cylinder compression ignited engine in dual-fuel diesel–natural gas mode. The objective of the present work is to investigate and highlight the correlations between combustion behavior and pollutant emissions, especially unburned hydrocarbons (HC) and oxides of nitrogen (NOx). Based on the analysis of crank-resolved pollutants measurements performed through fast FID and fast NOx systems under different engine operating conditions, two correlations were found demonstrating a good accordance between pollutant production and combustion behavior: Net Cyclic Hydrocarbon emission—cyclic IMEP variations (R² = 0.86), and Cyclic NOx—maximum value of the Rate of Heat Released (R² = 0.82). Full article

In this numerical study, the effects of the premixed ratio, intake manifold pressure and intake air temperature on a four-cylinder, four-stroke, direct injection, low-compression-ratio gasoline engine, operated in reactivity-controlled compression ignition (RCCI) combustion mode at a constant engine speed of 1000 rpm, were investigated using Converge CFD software. The results of numerical analyses showed that the maximum in-cylinder pressure and heat release rate (HRR) increased and the combustion phase advanced depending on the rise in both intake manifold pressure and intake air temperature. The CA50 shifted by 18.5 °CA with an increment in the intake air temperature from 60 °C to 100 °C. It was observed that the combustion duration dropped from 44 °CA to 38 °CA upon boosting the intake manifold pressure from 103 kPa to 140 kPa. Moreover, a delay in the combustion phase occurred at a constant intake air temperature with an increasing premixed ratio. The maximum value of in-cylinder pressure was recorded as 36.15 bar (at 11 °CA aTDC) with the use of PRF20. Additionally, as the content of iso-octane in the fuel mixture was increased, combustion delay occurred, and the maximum value of in-cylinder temperature obtained was 11 °CA aTDC using PRF20 fuel at the earliest point. While HC and CO emissions reached the highest values at a 60 °C intake air temperature, NO_x and soot emission values were detected at quite low levels at this temperature. The values of all these emissions increased with rising intake manifold pressure and reached their highest values at 140 kPa. In addition, while the highest HC and CO emission values were observed with the use of PRF60 fuel, the results revealed that the control of the combustion phase in the RCCI strategy is notably affected by the premixed ratio, intake manifold pressure and intake air temperature. Full article

The objective of this study was to investigate the effect of a premixed ethanol ratio based on the same total heating value in a cylinder on the equivalence ratio distributions and the injected fuel droplet behavior in the cylinder of an RCCI engine. The spray simulation was conducted in two parts. First, we carried out spray validation simulations to determine the spray-influenced factor of the test injector. Next, engine simulations were performed with the spray-influenced factor obtained from the spray validation simulations to investigate the effect of the premixed ethanol ratio based on the same total heating value in a cylinder on the injected fuel atomization and the equivalence ratio distributions. The introduced total heating value was fixed at 595 J based on the lower heating value of diesel, 14 mg. The heating value of the premixed ethanol ratio varied from 0% to 40% based on the same total heating value in the cylinder in steps of 10%. It was revealed that when the premixed ethanol ratio based on the same total heating value in the cylinder was increased, the spray tip penetration value was reduced after 4 deg of diesel was injected because of the short injection duration and the small amount of diesel fuel used. The SMD value was also increased up to 32.58% with an increasing premixed ethanol ratio because of the low kinetic energy of the injected fuel, the short injection duration, the slow evaporation of the injected fuel and the low cylinder temperature. Full article

Environmental concerns over automotive exhaust emissions and consumer demand for higher fuel efficiency have led to the development of low-temperature combustion concepts. The reactivity-controlled compression ignition (RCCI) engine is one among them and has the potential to reduce NOx and smoke emissions simultaneously. In this concept, a low-reactivity fuel is injected into the intake port and another high-reactivity fuel is injected into the cylinder directly. This results in reactivity stratification and provides more control over the rate of heat release. However, operating parameters such as reactivity of fuels, premixing ratio, injection strategies, exhaust gas recirculation ratio, piston bowl geometry, and compression ratio influence emissions formation. The article reviews recent developments on the effect of the above operating parameters on the performance and emission characteristics of RCCI engines operated with alternative fuels. The combustion strategies used to extend the RCCI mode to higher loads are also reviewed. Applications of computational fluid dynamics (CFDs) to design the combustion chamber for RCCI engines are discussed. The need for further improvements in the CFD models for RCCI engines is explained. After presenting a thorough review of recent literature, directions for future research on RCCI engines are proposed. Full article

In this study, an innovative Low Temperature Combustion (LTC) system named Temperature Controlled Reactivity Compression Ignition (TCRCI) is presented, and a numerical optimization of the hardware and the operating parameters is proposed. The studied combustion system aims to reduce the complexity of the Reaction Controlled Compression Ignition engine (RCCI), replacing the direct injection of high reactivity fuel with a heated injection of low reactivity fuel. The combustion system at the actual state of development is presented, and its characteristics are discussed. Hence, it is clear that the performances are highly limited by the actual diesel-derived hardware, and a dedicated model must be designed to progress in the development of this technology. A Computational Fluid Dynamics (CFD) model suitable for the simulation of this type of combustion is proposed, and it is validated with the available experimental operating conditions. The Particle Swarm Optimization (PSO) algorithm was integrated with the Computational Fluid Dynamic (CFD) software to optimize the engine combustion system by means of computational simulation. The operating condition considered has a relatively high load with a fixed fuel mass and compression ratio. The parameters to optimize are the piston bowl geometry, injection parameters and the boosting pressure. The achieved system configuration is characterized by a wider piston bowl and injection angle, and it is able to increase the net efficiency of 3% and to significantly reduce CO emissions from 0.407 to 0.136 mg. Full article

The n-butanol/n-octanol fueled reactivity-controlled compression ignition engine was numerically studied based on the KIVA-CHEMKIN code. First, the knocking combustion characteristics were analyzed while functioning with a premixed n-butanol percentage of 20% (B20), since it exhibited the most severe knocking. Ten local regions were monitored to obtain local data, such as pressure and heat release rate. The local pressure oscillation was quantified by a band-pass filter. Second, the premixed n-butanol percentage and the intake valve close (IVC) timing were varied to investigate their effects on the combustion characteristics and emissions formations, as well as their potential for mitigating knocking. The results showed that a strong pressure oscillation was observed for B20 near the cylinder wall, which indicates severe knocking. This consequence is mainly caused by the low-temperature combustion of the n-octanol/n-butanol/air mixture near the cylinder-wall region. Increasing premixed n-butanol percentage and retarding IVC timing could result in an extended ignition delay, lowered peak pressure, and reduced maximum pressure rise rate (PRR). Condition B80 with an IVC timing of −126 °ATDC could improve the indicated mean effective pressure by 11.7% and reduce the maximum PRR by 63.4% when compared to condition B20. Full article