Search Results (2,155)

H13 steel, which was used as the material for shield machine cutter rings, required tempering to attain superior mechanical properties. The Cr-rich carbide that precipitated during the tempering process definitely decreased the corrosion resistance of the steel. Here, we added rare earth Yttrium to enhance the corrosion resistance of H13 steel. It was found that the inclusions were modified by adding yttrium in the steel, and the formation of Cr₂₃C₆ at the grain boundaries during tempering was suppressed. Furthermore, SKPFM measurements demonstrated that the surface potential of yttrium-containing inclusion was comparable to that of the surrounding matrix, thereby reducing the pitting susceptibility of H13 steel. Further investigation showed that yttrium decreased the normal stress range at grain boundaries during the tempering process, and effectively prevented C segregation. Thus, the number of Cr-depleted zones was decreased, and grain boundaries with active Cr atoms were increased. These active Cr atoms effectively sealed the ion channels between the matrix and NaCl solution within the Cr-rich oxide layer, thus improving localized corrosion resistance in the NaCl solution. On the other hand, the electrochemical test and SKPFM exhibited that yttrium reduced the potential loss during tempering, minimized the potential degradation of the matrix, and improved the corrosion resistance of H13 steel with yttrium. Accordingly, the corrosion loss of Y-bearing H13 steel was reduced by 46.6%. Full article

Stuffing sand, as a critical auxiliary material, plays an important role in ladle teeming during the continuous casting process and is closely related to steel cleanliness. Based on thermodynamic calculations, a melting test in a vacuum induction furnace, and industrial statistical data analysis, the reoxidation of IF steel caused by conventional Cr₂O₃-based stuffing sand was investigated. The results show that Cr₂O₃-based stuffing sand is one of the main factors resulting in the reoxidation of IF steel. [Al] and [Ti] in IF steel can be oxidized by FeO, Cr₂O₃, and SiO₂ from the Cr₂O₃-based stuffing sand, which leads to the mass burning loss of [Al] and [Ti], thus resulting in the deterioration of steel cleanliness. After reoxidation caused by Cr₂O₃-based stuffing sand, the [Cr] content in IF steel increases by 70 ppm on average. To avoid reoxidation pollution by conventional Cr₂O₃-based stuffing sand, a new kind of Al₂O₃-based stuffing sand with low reactivity was developed and applied in industrial production. After adopting this new kind of stuffing sand, the burning loss of [Al] and [Ti] decreases by 41.3% and 24.2%, respectively, and the total oxygen content (T.[O]) of the steel in the tundish decreases by 35.2% compared with the conventional Cr₂O₃-based stuffing sand. Full article

Introduction: Despite the increasingly rare use of metal-on-metal articulation, in many countries, there is a large group of patients after hip arthroplasty using this method. The operation of the dysfunctional hip joint using metal-on-metal articulation can be performed by resurfacing or total, stemmed arthroplasty. The aim of this study was to compare the metaphyseal and resurfacing methods in metal-on-metal articulation and its impact on clinical status and variability of oxidative stress parameters, as well as the concentration of chromium and cobalt ions in blood. Materials and methods: The first group operated using BHR (Smith & Nephew) and Biomet ReCap-Magnum metal-on-metal hip resurfacing implants. The second group operated using Biomet ReCap-Magnum with a Microplasty metaphyseal stem. Two clinical evaluations were conducted in each patient with the use of SF-12, HHS, and WOMAC-hip examination scale systems. The concentrations of metal ions in blood and their impacts on the antioxidant system were also determined twice using various oxidative stress markers. Results: The study included 61 males. The mean values of the Cr (p = 0.019) and Co (p = 0.009) ion concentrations were higher in patients after resurfacing arthroplasty. A higher intensity of oxidative stress (activities of sulphydryl groups, malondialdehyde, and lipofuscin) was observed in the resurfacing group compared with the metaphyseal group. Conclusions: The resurfacing hip implant in the metal-on-metal articulation, to a greater extent than the metaphyseal one, elevates the concentration of Cr and Co ions in the blood and is associated with oxidative stress and the functioning of the antioxidant system. Full article

Despite aesthetic trends, metal–ceramic restorations continue to be widely accepted due to their durability, and variations in surface preparation process can significantly influence bond strength outcomes. The purpose of this study was to determine whether there are differences in the bond strength depending on three surface treatment protocols for veneering ceramics on Ni-Cr alloys. The following surface treatments were used: (1) control (C) (no treatment), (2) airborne-particle abrasion (APA) with 50 µm Al₂O₃ (G1-APA), (3) APA followed by oxidation (G2-APA-O), and (4) APA-O, with a second APA (G3-APA-O-APA). Subsequently surface roughness (R_a and R_z) was evaluated using profilometry, hardness was measured through Leeb’s hardness dynamic test (HLD), morphology was investigated through scanning electron microscopy (SEM), and the chemical composition of the alloy surface was evaluated using energy-dispersive spectroscopy (EDS). After surface treatments, veneering ceramic was applied, the debonding crack initiation strength (DCIS) was investigated through the three-point bending test, failure mode was classified using a stereoscopic microscope, and chemical characterization of the fractured surfaces was performed using Raman spectroscopy (RS). For DCIS, G2-APA-O demonstrated the highest value 63.97 ± 44.40 (MPa) (p < 0.05). The results of this study indicate that oxidation treatment has a positive effect on the bonding strength between veneering ceramic and Ni-Cr alloys. Full article

This study investigated the influence of Cr, Mo, and W alloying elements incorporated into ferritic stainless steel on the characteristics of passive films formed under acidic chloride conditions. Electrochemical assessments demonstrated that increasing the amounts of Cr, Mo, and W reduces passive current density and enhances polarization resistance. Through XPS analysis, it was determined that the passive film exhibits a double-layer structure, consisting of an inner layer rich in metal oxides and an outer layer containing metal oxy-anions. Mott–Schottky analysis indicated the presence of both p-type and n-type semiconducting properties. To clarify the effect of these alloying elements on the passive films at the surface of stainless steel, this work introduces a new parameter termed the “Bipolar Index,” defined as |p-type slope| + |n-type slope|. With higher Cr, Mo, and W contents, the bipolar index increases, reflecting modifications in the semiconductive behavior. Consequently, the point defect concentration within the passive film decreases, causing a reduction in passive current density and a rise in polarization resistance. Full article

In this study we report on the structural, mechanical, and electrical characterization of different structures of vertically aligned zinc oxide (ZnO) nanowires (NWs) synthesized using hydrothermal methods. By optimizing the growth conditions, scanning electron microscopy (SEM) micrographs show that the ZnO NWs could reach an astounding 51.9 ± 0.82 µm in length, 0.7 ± 0.08 µm in diameter, and 3.3 ± 2.1 µm⁻² density of the number of NWs per area within 24 h of growth time, compared with a reported value of ~26.8 µm in length for the same period. The indentation modulus of the as-grown ZnO NWs was determined using contact resonance (CR) measurements using atomic force microscopy (AFM). An indentation modulus of 122.2 ± 2.3 GPa for the NW array sample with an average diameter of ~690 nm was found to be close to the reference bulk ZnO value of 125 GPa. Furthermore, the measurement of the piezoelectric coefficient (d₃₃) using the traceable ESPY33 tool under cyclic compressive stress gave a value of 1.6 ± 0.4 pC/N at 0.02 N with ZnO NWs of 100 ± 10 nm and 2.69 ± 0.05 µm in diameter and length, respectively, which were embedded in an S1818 polymer. Current–voltage (I-V) measurements of the ZnO NWs fabricated on an n-type silicon (Si) substrate utilizing a micromanipulator integrated with a tungsten (W) probe exhibits Ohmic behavior, revealing an important phenomenon which can be attributed to the generated electric field by the tungsten probe, dielectric residue, or conductive material. Full article

Plasma Electrolytic Polishing (PEP) is an advanced anodic process that enhances stainless steel surfaces through controlled electrochemical dissolution and plasma-mediated modification. This study demonstrates that PEP treatment of AISI 304 SS at 300 V in aqueous urea solution (3.0 wt.%)/NH₄NO₃ (0.25 wt.%) achieves remarkable improvements: surface roughness decreases by 54.6% (from 0.197 ± 0.023 μm to 0.0895 ± 0.0205 μm) with minimal mass loss (0.0035 g·cm⁻²) in just 20 min. Tafel analysis showed a 99% reduction in corrosion rate (0.00497 mm yr⁻¹) compared to untreated AISI 304 SS (0.094 mm yr⁻¹). Cyclic Potentiodynamic Polarization (CPDP) measurements indicated superior pitting resistance (E_pit = +0.423 vs. +0.486 V for PEP processing). XPS analysis elucidates the underlying mechanisms, showing a 91% increase in the Cr/Fe ratio (0.44 to 0.84) and complete transformation of surface oxides to protective Cr₂O₃ (57.34 wt.%) and Fe₃O₄ (55.88 wt.%), which collectively explain the enhanced corrosion resistance. Full article

A key issue with lead-cooled fast reactors is the corrosion vulnerability of fuel cladding and core components, which will endanger the structural materials’ integrity and the operational safety of the reactor system. The FeCrAlTi-ODS (Oxide Dispersion Strengthened) alloy coatings are prepared by the Magnetron Sputtering technique under different bias voltages to shield structural elements in lead-cooled fast reactors from corrosion caused by lead-bismuth eutectic (LBE). A comprehensive study examines their mechanical attributes and resistance to LBE-induced corrosion. Compared to the bare substrate of austenitic 316L steel, the FeCrAlTi-ODS alloy coatings exhibit significantly improved binding force and hardness. The hardness (H) reaches 11.52 GPa (twice that of the bare substrate), and the elastic modulus (E) reaches 172.89 GPa. After the corrosion of bare substrate 316L steel by LBE, the oxygen element penetrated was obvious, and the Nickel element underwent selective migration. The FeCrAlTi-ODS alloy coatings show promising LBE corrosion resistance, and the FeCrAlTi-ODS alloy coating prepared under different bias can effectively protect the substrate material, which is attributed to the formation of protective FeCr₂O₄ film on the surface. The compact oxide film significantly prevents the further infiltration of the oxygen element and the migration of metal elements. Full article

In the present work, the influence of technological parameters of detonation sputtering, in particular the degree of barrel filling, on the properties of chromium oxide (Cr₂O₃) coatings was investigated. Coatings were obtained under different sputtering conditions and analyzed comprehensively using X-ray phase analysis, optical and electron microscopy, and measurements of microhardness, porosity, and tribological characteristics. The results showed that the degree of barrel filling significantly affects the microstructure, thickness, porosity, and mechanical properties of the coatings. The sample obtained at 58% barrel filling showed the lowest porosity (0.01%), uniform distribution of chromium oxide, and the best adhesion, which makes it possible to consider this mode as optimal for the formation of wear-resistant coatings by detonation spraying. Full article

The oxidation behaviors of varying Cr-alloyed automotive beam steels—0.015 wt.% Cr, 0.15 wt.% Cr, and 1 wt.% Cr—were investigated using isothermal oxidation experiments. The morphologies of the oxide scale were characterized, and the formation mechanisms were analyzed to understand the change in the oxidation kinetics of the investigated steels. The results show that a small amount of Cr, up to 0.15 wt.%, can reduce oxidation kinetics; the addition of Cr at 1 wt.% causes the oxidation rate to decline at a low isothermal temperature, but the hindrance effect expires when the oxidation temperature is above 1050 °C. The oxidation scale, including the inner FeO layer, the intermediate Fe₃O₄ layer, and the outer Fe₂O₃ layer, exhibits a morphological evolution from marble-like to pore-like, then whisker-like, flocculation-like, fine oxide grains, and finally coarse oxide grains. With increasing Cr addition, the thickness of the FeO layer decreases significantly, leading to a reduction in the total thickness of the oxidation scale. During the oxidation process of the investigated steel with 0.15 wt.% Cr, a Cr-rich layer and FeO-(Cr, Fe, Mn)₃O₄ eutectic form; meanwhile, FeO-(Cr, Fe)₂O₃ eutectic and Si-rich oxides, as well as a (Cr, Si)-rich layer, occur in the oxidation scale when 1 wt.% Cr is added to the steel. The occurrence of voids in the (Cr, Si)-rich layer is responsible for the increasing oxidation kinetics of the 1 wt.% Cr steel when the isothermal temperature is above 1050 °C, and the optimal Cr concentration in automotive beam steel is 0.15 wt.%, considering both oxidation resistance and cost. Full article

ZrB₂-HfB₂ composites allow us to obtain materials characterized by the high chemical resistance characteristic of HfB₂ while reducing density and improving sinterability due to the presence of ZrB₂. Since boride composites are difficult-to-sinter materials. One way to achieve high density during sintering is to add phases that activate mass transport processes and, after sintering, remain as composite components that do not degrade and even improve some properties of the borides. The following paper is a comprehensive review of the effects of various and the most commonly used sintering aids, i.e., SiC, B₄C, WC, MoSi₂, and CrSi₂, on the thermo-chemical properties of the ZrB₂-HfB₂ composites. High-density composites with a complex phase composition dominated by (Zr,Hf)B₂ solid solutions were obtained using a hot pressing method. The tests showed differences in the properties of the composites due to the type of sintering additives used. From the point of view of the thermo-chemical properties, the best additive was silicon carbide. The composites containing SiC, when compared to the initial, pure borides, were characterized by high thermal conductivity λ (80–150 W/m·K at 20–1000 °C), a significantly reduced thermal expansion coefficient (CTE ~6.20 × 10⁻⁶ 1/K at 20–1000 °C), and considerably improved oxidation resistance (up to 1400 °C). Full article

This study presents an environmentally benign composite hydrogel system by combining polyvinyl alcohol (PVA) with carboxymethyl cellulose derived from jackfruit peel waste (JCMC), subsequently reinforced with graphene oxide (GO) and Kaolin nanoparticles for enhanced Congo red (CR) adsorption. The structural properties of the synthesized hydrogels were comprehensively characterized using Fourier transform infrared spectroscopy (FTIR), X-ray diffraction (XRD), and scanning electron microscopy (SEM). FTIR analysis confirmed hydrogel formation through hydrogen bonding interactions, while XRD and SEM revealed the uniform dispersion of GO and Kaolin within the polymer matrix, resulting in an improved adsorption performance. Furthermore, the adsorption efficiency of the composite hydrogels was systematically evaluated under varying conditions, including solution pH, contact time, temperature, and initial CR concentration. Optimal CR removal (92.3%) was achieved at pH 8.0, with equilibrium attained within 90 min. The adsorption kinetics were best fitted by the pseudo-second-order model (R² = 0.9998), confirming a chemisorption-dominated process. The equilibrium adsorption data were accurately described by the Langmuir isotherm model, indicating monolayer coverage with an exceptional maximum capacity of 200.80 mg/g. These findings highlight the superior adsorption performance of the PVA/JCMC/GO/Kaolin hydrogels, attributed to their tailored physicochemical properties and synergistic interactions among components. This study offers both sustainable jackfruit peel waste valorization and an effective solution for anionic dye removal in wastewater treatment. Full article

The microstructure, phase composition, and high-temperature oxidation resistance of Fe-free AlCoCrNiNb_0.2 and AlCoCr_0.5NiNb_0.2 high-entropy alloys (HEAs) were investigated. In the as-cast HEAs, niobium was found to mainly release as a Laves phase in the interdendritic region, and its solubility in the dendrites of the BCC solid solution was about 2 at.%. Both samples exhibited parabolic behavior during 100 h oxidation at 1000 °C and 1100 °C. The AlCoCrNiNb_0.2 alloy demonstrated higher resistance to high-temperature oxidation compared to AlCoCr_0.5NiNb_0.2. The specific weight changes after 100 h of isothermal holding at 1000 °C and 1100 °C were 0.65 mg/cm² and 1.31 mg/cm², respectively, which are superior compared to the Fe-containing HEAs. Cr was revealed to play an important role in the oxidation behavior of the HEAs, decreasing the parabolic oxidation rate constant and increasing the activation energy of the oxidation process in the alloys. Full article

In the process of producing ferroalloys, a large amount of secondary raw materials is formed, including slag, aspiration dusts and sludge. The recycling of secondary raw materials can create resources and bring environmental and economic benefits. Wet secondary raw materials (WSRMs) are characterized by a high chromium oxide content (averaging 24%), but due to their high moisture levels, they cannot be directly used in arc furnaces. As a strategic approach, mixing WSRMs with drier, more chromium-rich dusts (up to 45% Cr₂O₃) has been proposed. This not only reduces the overall moisture content of the mixture but also enhances the metallurgical value of the charge material. This paper presents the results of laboratory studies on the agglomeration of secondary wet raw materials using briquetting, extrusion and pelletizing methods. The main factors influencing the quality of the resulting product were analyzed, including the method of agglomeration, the composition of the mixture, as well as the type and dosage of the binder component. The strength characteristics of the finished agglomerated samples were evaluated in terms of resistance to splitting, impact loads and falling. Notably, the selected binders are organic and polymer substances capable of complete combustion under metallurgical smelting conditions. Full article

This study synthesized FeNiCuAlX high-entropy alloys (HEAs) (where X = Cr, Co, Mn) using arc melting and investigated their high-temperature oxidation behavior in air at 900 °C. The oxidation kinetics of all alloys followed a parabolic rate, with the oxidation rate constants (kp) of FeNiCuAlCr, FeNiCuAlCo, and FeNiCuAlMn being approximately two to three orders of magnitude lower than that of the FeNiCu alloy. Specifically, FeNiCuAlCr exhibited the lowest kp value of 1.72 × 10⁻⁶ mg²·cm⁴/s, which is significantly lower than those of FeNiCuAlCo (3.29 × 10⁻⁶ mg²·cm⁴/s) and FeNiCuAlMn (1.71 × 10⁻⁵ mg²·cm⁴/s). This suggests that the addition of chromium promotes the formation of a dense Al₂O₃/Cr₂O₃ oxide layer, significantly enhancing the oxidation resistance. Furthermore, corrosion resistance was assessed through potentiodynamic polarization and electrochemical impedance spectroscopy in a 3.5% NaCl solution. FeNiCuAlCr demonstrated exceptional resistance to localized corrosion, as indicated by its low corrosion current density (45.7 μA/cm²) and high pitting potential (−0.21 V), highlighting its superior corrosion performance. Full article