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Search Results (447)

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Keywords = Al2O3 scale

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19 pages, 2654 KB  
Article
Fabrication and Evaluation of Ceramic-Based Hollow Fiber Membrane Modules for Hemodialysis Applications
by Jae Yeon Hwang, Sung Woo Han, Seung Hee Huh, So Hee Park, Sang Min Park and Jung Hoon Park
Membranes 2025, 15(9), 251; https://doi.org/10.3390/membranes15090251 - 26 Aug 2025
Viewed by 86
Abstract
The application of ceramic membranes in hemodialysis modules remains underexplored, as prior investigations have primarily concentrated on flat-sheet samples or small-scale assessments. This study advances the field by fabricating Al2O3 hollow fiber membranes, integrating them into a lab-scale module, and [...] Read more.
The application of ceramic membranes in hemodialysis modules remains underexplored, as prior investigations have primarily concentrated on flat-sheet samples or small-scale assessments. This study advances the field by fabricating Al2O3 hollow fiber membranes, integrating them into a lab-scale module, and systematically evaluating the influence of sintering temperature on their structural characteristics, hemocompatibility, and dialysis performance. Al2O3 hollow fiber membranes were prepared using a phase inversion method and then sintered at three different temperatures. All membranes exhibited superior protein adsorption behavior compared to conventional polymer-based membranes, which indicates higher biocompatibility. Furthermore, the amount of adsorbed protein decreased with increasing sintering temperature. This suggests that the amount of protein adsorption can be controlled by adjusting the heat treatment conditions. The lab-scale hemodialyzer integrated with a membrane sintered at 1200 °C achieved the fastest urea removal rate of approximately 90% in 2 h and reached a Kt/V value of 1.1 after 60 min, which is comparable to the performance of commercial polymer-based hemodialyzers. Full article
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44 pages, 2299 KB  
Review
A Comprehensive Review on Hydrogen Production via Catalytic Ammonia Decomposition
by Domenico Maccarrone, Cristina Italiano, Gianfranco Giorgianni, Gabriele Centi, Siglinda Perathoner, Antonio Vita and Salvatore Abate
Catalysts 2025, 15(9), 811; https://doi.org/10.3390/catal15090811 - 26 Aug 2025
Viewed by 117
Abstract
A comprehensive literature review highlights how the nature of active metals, support materials, promoters, and synthesis methods influences catalytic performance, with particular attention to ruthenium-based catalysts as the current benchmark. Kinetic models are presented to describe the reaction pathway and predict catalyst behavior. [...] Read more.
A comprehensive literature review highlights how the nature of active metals, support materials, promoters, and synthesis methods influences catalytic performance, with particular attention to ruthenium-based catalysts as the current benchmark. Kinetic models are presented to describe the reaction pathway and predict catalyst behavior. Various reactor configurations, including fixed-bed, membrane, catalytic membrane, perovskite-based, and microreactors, are evaluated in terms of their suitability for ammonia decomposition. While ruthenium remains the benchmark catalyst, alternative transition metals such as iron, nickel, and cobalt have also been investigated, although they typically require higher operating temperatures (≥500 °C) to achieve comparable conversion levels. At the industrial scale, catalyst development must balance performance with cost. Inexpensive and scalable materials (e.g., MgO, Al2O3, CaO, K, Na) and simple preparation techniques (e.g., wet impregnation, incipient wetness) may offer lower performance than more advanced systems but are often favored for practical implementation. From a reactor engineering standpoint, membrane reactors emerge as the most promising technology for combining catalytic reaction and product separation in a single unit operation. This review provides a critical overview of current advances in ammonia decomposition for hydrogen production, offering insights into both catalytic materials and reactor design strategies for sustainable energy applications. Full article
(This article belongs to the Special Issue Feature Review Papers in Catalysis for Sustainable Energy)
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10 pages, 241 KB  
Protocol
Pre-Exposure Prophylaxis Uptake, Implementation and Barriers in Africa: A Scoping Review Protocol
by Silingene Joyce Ngcobo and Tracy Zhandire
Int. J. Environ. Res. Public Health 2025, 22(8), 1300; https://doi.org/10.3390/ijerph22081300 - 20 Aug 2025
Viewed by 414
Abstract
Background: Despite significant advancements in HIV prevention, Africa continues to bear a disproportionately high burden of new infections. Pre-exposure prophylaxis (PrEP) has demonstrated over 90% efficacy in preventing HIV acquisition when taken consistently; however, its implementation and uptake across African countries remain suboptimal. [...] Read more.
Background: Despite significant advancements in HIV prevention, Africa continues to bear a disproportionately high burden of new infections. Pre-exposure prophylaxis (PrEP) has demonstrated over 90% efficacy in preventing HIV acquisition when taken consistently; however, its implementation and uptake across African countries remain suboptimal. Objective: This scoping review aims to systematically map existing literature on PrEP uptake and implementation in Africa, identify key barriers and facilitators influencing access and adherence, examine targeted population groups, and explore policy and programmatic approaches to PrEP delivery across diverse African contexts. Methods: The review will follow the methodological framework proposed by Arksey and O’Malley, refined by Levac et al., and will include comprehensive searches of electronic databases, grey literature, and official reports. Data will be thematically synthesized to identify research trends, gaps, and contextual variations. Expected Outcomes: The findings will provide a comprehensive overview of the current landscape of PrEP implementation in Africa, highlighting research trends, contextual variations across countries, and gaps in service delivery and policy frameworks. This will inform future implementation strategies, guide evidence-based approaches to enhance PrEP uptake, and support policymaking to scale up effective interventions across diverse African settings, ultimately contributing to HIV prevention efforts on the continent. Full article
22 pages, 3484 KB  
Article
Investigation of the Mixed Super-Early-Strength Agent of Mechanical and Hydration Properties of Concrete
by Huanqin Liu, Nuoqi Shi, Zhifa Yu, Yonglin Zhu and Xu Fu
Coatings 2025, 15(8), 960; https://doi.org/10.3390/coatings15080960 - 18 Aug 2025
Viewed by 258
Abstract
This paper discusses the potential of adding a self-made super-early-strength agent to produce quick-setting, quick-hardening, and high-strength concrete. A super-early-strength agent is prepared by mixing triethanolamine (TEA), aluminum sulfate (Al2(SO4)3·18H2O), formic acid (HCOOH), and sodium [...] Read more.
This paper discusses the potential of adding a self-made super-early-strength agent to produce quick-setting, quick-hardening, and high-strength concrete. A super-early-strength agent is prepared by mixing triethanolamine (TEA), aluminum sulfate (Al2(SO4)3·18H2O), formic acid (HCOOH), and sodium fluoride (NaF) with a water-reducing agent in different proportions. In this paper, the effects of super-early-strength agent ratio and dosage, water–binder ratio, silica fume content, and cementitious material content on the setting time and compressive strength of high-strength concrete were studied. The hydration characteristics were evaluated by X-ray diffraction (XRD) and TG-DSC thermal analysis. The results show that the high-strength concrete prepared by 42.5R ordinary Portland cement mixed with appropriate amount of silica fume and self-made super-early-strength agent has a compressive strength of 10 MPa in 6 h, a compressive strength of 40 MPa in 1 day, a compressive strength of not less than 80 MPa in 28 days, and a compressive strength of not shrinking in 180 days. Using conventional raw materials and general process methods, the concrete prepared according to the preparation method of this experiment can significantly shorten the setting time and improve the compressive strength. However, it is difficult to form concrete when the amount of super-early-strength agent is too large. Nevertheless, this study provides a theoretical basis for large-scale and high-value utilization of the potential of super-early-strength agents and development to improve efficiency. At the same time, it provides a reference for the application of coating technology in rapid repair engineering. Full article
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18 pages, 6124 KB  
Article
Extraction of Alumina and Alumina-Based Cermets from Iron-Lean Red Muds Using Carbothermic Reduction of Silica and Iron Oxides
by Rita Khanna, Dmitry Zinoveev, Yuri Konyukhov, Kejiang Li, Nikita Maslennikov, Igor Burmistrov, Jumat Kargin, Maksim Kravchenko and Partha Sarathy Mukherjee
Sustainability 2025, 17(15), 6802; https://doi.org/10.3390/su17156802 - 26 Jul 2025
Viewed by 551
Abstract
A novel strategy has been developed for extracting value-added resources from iron-lean, high-alumina- and -silica-containing red muds (RMs). With little or no recycling, such RMs are generally destined for waste dumps. Detailed results are presented on the carbothermic reduction of 100% RM (29.3 [...] Read more.
A novel strategy has been developed for extracting value-added resources from iron-lean, high-alumina- and -silica-containing red muds (RMs). With little or no recycling, such RMs are generally destined for waste dumps. Detailed results are presented on the carbothermic reduction of 100% RM (29.3 wt.% Fe2O3, 22.2 wt.% Al2O3, 20.0 wt.% SiO2, 1.2 wt.% CaO, 12.2 wt.% Na2O) and its 2:1 blends with Fe2O3 and red mill scale (MS). Synthetic graphite was used as the reductant. Carbothermic reduction of RM and blends was carried out in a Tamman resistance furnace at 1650 °C for 20 min in an Ar atmosphere. Reduction residues were characterized using scanning electron microscopy (SEM), energy dispersive spectroscopy (EDS), elemental mapping and X-ray diffraction (XRD). Small amounts of Fe3Si alloys, alumina, SiC and other oxide-based residuals were detected in the carbothermic residue of 100% RM. A number of large metallic droplets of Fe–Si alloys were observed for RM/Fe2O3 blends; no aluminium was detected in these metallic droplets. A clear segregation of alumina was observed as a separate phase. For the RM/red MS blends, a number of metallic Fe–Si droplets were seen embedded in an alumina matrix in the form of a cermet. This study has shown the regeneration of alumina and the formation of alumina-based cermets, Fe–Si alloys and SiC during carbothermic reduction of RM and its blends. This innovative recycling strategy could be used for extracting value-added resources from iron-lean RMs, thereby enhancing process productivity, cost-effectiveness of alumina regeneration, waste utilization and sustainable developments in the field. Full article
(This article belongs to the Special Issue Sustainable Materials, Waste Management, and Recycling)
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14 pages, 2825 KB  
Article
Effects of Pressure on Hydrogen Diffusion Behaviors in Corundum
by Shun-Feng Yan, Lin Li, Xiao Dong, Xiao-Wei Li, Mao-Wen Yuan and Sheng-Rong Li
Crystals 2025, 15(8), 672; https://doi.org/10.3390/cryst15080672 - 23 Jul 2025
Viewed by 256
Abstract
Hydrogen, as the smallest atom and a key component of water, can penetrate minerals in various forms (e.g., atoms, molecules), significantly influencing their properties. The hydrogen diffusion behavior in corundum (α-Al2O3) under high pressure was systematically investigated using the [...] Read more.
Hydrogen, as the smallest atom and a key component of water, can penetrate minerals in various forms (e.g., atoms, molecules), significantly influencing their properties. The hydrogen diffusion behavior in corundum (α-Al2O3) under high pressure was systematically investigated using the DFT + NEB method. The results indicate that H atoms tend to aggregate into H2 molecules within corundum under both ambient and high-pressure conditions. However, hydrogen predominantly migrates in its atomic form (H) under both low- and high-pressure environments. The energy barriers for H and H2 diffusion increase with pressure, and hydrogen diffusion weakens the chemical bonds nearby. Using the Arrhenius equation, we calculated the diffusion coefficient of H in corundum, which increases with temperature but decreases with pressure. On geological time scales, hydrogen diffusion is relatively slow, potentially resulting in a heterogeneous distribution of water in the lower mantle. These findings provide novel insights into hydrogen diffusion mechanisms in corundum under extreme conditions, with significant implications for hydrogen behavior in mantle minerals at high pressures. Full article
(This article belongs to the Section Inorganic Crystalline Materials)
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20 pages, 2411 KB  
Article
Influencing Factors of Hexavalent Chromium Speciation Transformation in Soil from a Northern China Chromium Slag Site
by Shuai Zhu, Junru Chen, Yun Zhu, Baoke Zhang, Jing Jia, Meng Pan, Zhipeng Yang, Jianhua Cao and Yating Shen
Molecules 2025, 30(15), 3076; https://doi.org/10.3390/molecules30153076 - 23 Jul 2025
Viewed by 410
Abstract
Chromium slag sites pose severe environmental risks due to hexavalent chromium (Cr(VI)) contamination, characterized by high mobility and toxicity. This study focused on chromium-contaminated soil from a historical chromium slag site in North China, where long-term accumulation of chromate production residues has led [...] Read more.
Chromium slag sites pose severe environmental risks due to hexavalent chromium (Cr(VI)) contamination, characterized by high mobility and toxicity. This study focused on chromium-contaminated soil from a historical chromium slag site in North China, where long-term accumulation of chromate production residues has led to serious Cr(VI) pollution, with Cr(VI) accounting for 13–22% of total chromium and far exceeding national soil risk control standards. To elucidate Cr(VI) transformation mechanisms and elemental linkages, a combined approach of macro-scale condition experiments and micro-scale analysis was employed. Results showed that acidic conditions (pH < 7) significantly enhanced Cr(VI) reduction efficiency by promoting the conversion of CrO42− to HCrO4/Cr2O72−. Among reducing agents, FeSO4 exhibited the strongest effect (reduction efficiency >30%), followed by citric acid and fulvic acid. Temperature variations (−20 °C to 30 °C) had minimal impact on Cr(VI) transformation in the 45-day experiment, while soil moisture (20–25%) indirectly facilitated Cr(VI) reduction by enhancing the reduction of agent diffusion and microbial activity, though its effect was weaker than chemical interventions. Soil grain-size composition influenced Cr(VI) distribution unevenly: larger particles (>0.2 mm) in BC-35 and BC-36-4 acted as main Cr(VI) reservoirs due to accumulated Fe-Mn oxides, whereas BC-36-3 showed increased Cr(VI) in smaller particles (<0.074 mm). μ-XRF and correlation analysis revealed strong positive correlations between Cr and Ca, Fe, Mn, Ni (Pearson coefficient > 0.7, p < 0.01), attributed to adsorption–reduction coupling on iron-manganese oxide surfaces. In contrast, Cr showed weak correlations with Mg, Al, Si, and K. This study clarifies the complex factors governing Cr(VI) behavior in chromium slag soils, providing a scientific basis for remediation strategies such as pH adjustment (4–6) combined with FeSO4 addition to enhance Cr(VI) reduction efficiency. Full article
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15 pages, 3645 KB  
Article
PVP-Regulated Self-Assembly of High-Strength Micrometer-Scale Al/CuO/AP Energetic Microspheres with Enhanced Reactivity
by Xuyang Wu, Hongbao Wang, Chenglong Jiao, Benbo Zhao, Shixiong Sun and Yunjun Luo
Polymers 2025, 17(14), 1994; https://doi.org/10.3390/polym17141994 - 21 Jul 2025
Viewed by 364
Abstract
Al-based nanocomposite energetic materials have broad application prospects in explosives and propellants, owing to their excellent energy release efficiency. However, their insufficient reliability, poor stability, and difficulty of formation limit their practical application. This study employed self-assembly using a hydrophilic polymer polyvinylpyrrolidone (PVP) [...] Read more.
Al-based nanocomposite energetic materials have broad application prospects in explosives and propellants, owing to their excellent energy release efficiency. However, their insufficient reliability, poor stability, and difficulty of formation limit their practical application. This study employed self-assembly using a hydrophilic polymer polyvinylpyrrolidone (PVP) together with nano-aluminum powder (Al), copper oxide (CuO), and ammonium perchlorate (AP) to obtain high-strength and high-activity composite micrometer-sized microspheres. The influence of PVP concentration on the mechanical behavior of Al/AP composite microspheres was systematically investigated, and Al was replaced with ultrasonically dispersed Al/CuO to explore the mechanism of action of PVP in the system and the catalytic behavior of CuO. PVP significantly enhanced the interfacial bonding strength. The Al/AP/5%PVP microspheres achieved a strength of 8.4 MPa under 40% compressive strain, representing a 365% increase relative to Al/AP. The Al/CuO/AP/5%PVP microspheres achieved a strength of 10.2 MPa, representing a 309% increase relative to Al/CuO. The mechanical properties of the composite microspheres were improved by more than threefold, and their thermal reactivities were also higher. This study provides a new method for the controlled preparation of high-strength, high-activity, micrometer-sized energetic microspheres. These materials are expected to be applied in composite solid propellants to enhance their combustion efficiency. Full article
(This article belongs to the Special Issue Eco-Friendly Polymeric Coatings and Adhesive Technology, 2nd Edition)
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23 pages, 6254 KB  
Article
Cleaner Production of Metallurgical-Grade Iron from High-Iron Bauxite Residue via Smelting Reduction: Thermodynamic Control, Industrial Application Potential, and Slag Utilization Strategy
by Kun Wang, Ting-An Zhang, Zhi-He Dou, Yan Liu and Guo-Zhi Lv
Materials 2025, 18(14), 3288; https://doi.org/10.3390/ma18143288 - 11 Jul 2025
Viewed by 332
Abstract
Iron-rich bauxite residue (red mud) is a hazardous alkaline solid waste produced during the production of alumina from high-iron bauxite, which poses severe environmental challenges due to its massive stockpiling and limited utilization. In this study, metallic iron was recovered from high-iron red [...] Read more.
Iron-rich bauxite residue (red mud) is a hazardous alkaline solid waste produced during the production of alumina from high-iron bauxite, which poses severe environmental challenges due to its massive stockpiling and limited utilization. In this study, metallic iron was recovered from high-iron red mud using the smelting reduction process. Thermodynamic analysis results show that an increase in temperature and sodium oxide content, along with an appropriate mass ratio of Al2O3 to SiO2 (A/S) and mass ratio of CaO to SiO2 (C/S), contribute to the enhancement of the liquid phase mass fraction of the slag. During the smelting reduction process of high-iron red mud, iron recoveries for low-alkali high-iron red mud and high-alkali high-iron red mud under optimal conditions were 98.14% and 98.36%, respectively. The metal obtained through reduction meets the industrial standard for steel-making pig iron, which is also confirmed in the pilot-scale experiment. The smelting reduction process of high-iron red mud can be divided into two stages, where the reaction is predominantly governed by interfacial chemical reaction and diffusion control, respectively. The apparent activation energy of high-alkali high-iron red mud is lower than that observed for low-alkali high-iron red mud. The reduced slag can be used as a roadside stone material or cement clinker. This proposed method represents a sustainable process for the comprehensive utilization of high-iron red mud, which also promotes the minimization of red mud. Full article
(This article belongs to the Special Issue Advances in Efficient Utilization of Metallurgical Solid Waste)
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14 pages, 3449 KB  
Article
Superhydrophobic Coating on 6061 Aluminum Alloy Fabricated by Femtosecond Laser Etching and Anodic Oxidation
by Quanlv Liu and Yuxin Wang
Coatings 2025, 15(7), 816; https://doi.org/10.3390/coatings15070816 - 11 Jul 2025
Viewed by 595
Abstract
A superhydrophobic surface with hierarchical micro/nano-array structures was successfully fabricated on 6061 aluminum alloy through a combination of femtosecond laser etching and anodic oxidation. Femtosecond laser etching formed a regularly arranged microscale “pit-protrusion” array on the aluminum alloy surface. After modification with a [...] Read more.
A superhydrophobic surface with hierarchical micro/nano-array structures was successfully fabricated on 6061 aluminum alloy through a combination of femtosecond laser etching and anodic oxidation. Femtosecond laser etching formed a regularly arranged microscale “pit-protrusion” array on the aluminum alloy surface. After modification with a fluorosilane ethanol solution, the surface exhibited superhydrophobicity with a contact angle of 154°. Subsequently, the anodic oxidation process formed an anodic oxide film dominated by an array of aluminum oxide (Al2O3) nanopores at the submicron scale. Scanning electron microscopy (SEM) and X-ray diffraction (XRD) analyses revealed that the nanopore structures uniformly and continuously covered the laser-ablated layer. This hierarchical structure significantly increased the surface water contact angle to 162°. Wettability analysis showed that the prepared composite coating formed an air layer accounting for 91% of the surface area. Compared with the sample only treated by femtosecond laser etching, the presence of the Al2O3 nanopore structure significantly enhanced the mechanical durability, superhydrophobic durability, and corrosion resistance of the superhydrophobic surface. The proposed multi-step fabrication strategy offers an innovative method for creating multifunctional, durable superhydrophobic coatings and has important implications for their large-scale industrial use. Full article
(This article belongs to the Special Issue Superhydrophobic Coatings, 2nd Edition)
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15 pages, 3237 KB  
Article
A Simple Fabrication of Tourmaline-Supported Ni-NiAl2O4 Nanocomposites for Enhanced Methane Dry Reforming Activity
by Jin Wang, Xianku Wang, Pengfei Zhou, Liang Bian and Fei Wang
Catalysts 2025, 15(7), 658; https://doi.org/10.3390/catal15070658 - 6 Jul 2025
Viewed by 423
Abstract
Ni-based catalysts have been widely used in catalytic reactions by researchers due to their advantages such as abundant resources, high catalytic activity and lower prices than precious metals. However, the problems of easy agglomeration and poor dispersion of Ni-based catalysts have hindered their [...] Read more.
Ni-based catalysts have been widely used in catalytic reactions by researchers due to their advantages such as abundant resources, high catalytic activity and lower prices than precious metals. However, the problems of easy agglomeration and poor dispersion of Ni-based catalysts have hindered their large-scale application. Therefore, it is necessary to select a suitable preparation method to reduce the agglomeration of the catalyst and improve its dispersion. In this paper, the Ni-NiAl2O4/tourmaline composite material was prepared by using the microwave hydrothermal reduction method. The most favorable conditions for preparing NiAl2O4/tourmaline are as follows: using TEOA as the additive, the microwave hydrothermal temperature is 220 °C, the calcination temperature is 800 °C, and the addition amount of tourmaline is 7.4 wt.%. NiAl2O4 has a good dispersion over the surface of tourmaline support and the optimal NiAl2O4/tourmaline catalyst exhibits a specific surface area of 106.5 m2/g. Metallic nickel was reduced at 650 °C to further obtain Ni-NiAl2O4/tourmaline composites. Finally, the Ni-NiAl2O4/tourmaline composites showed significantly improved catalytic dry reforming of methane (DRM) activity compared to Ni-NiAl2O4 sample under low-temperature conditions (500–600 °C), meaning that the tourmaline carrier could effectively optimize the low-temperature catalytic performance of Ni-NiAl2O4. Full article
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13 pages, 2079 KB  
Article
Preparation and Properties of a Composite Glass Protective Lubricating Coating for the Forging of Ti-6Al-4V Alloy
by Zunqi Xiao, Qiuyue Xie, Bin Zhang, Bing Ren and Shujian Tian
Coatings 2025, 15(7), 792; https://doi.org/10.3390/coatings15070792 - 5 Jul 2025
Viewed by 424
Abstract
A SiO2-Al2O3-B2O3-CaO-MgO-Na2O glass-based protective lubricant coating was developed for Ti-6Al-4V alloy forging, featuring a fully non-toxic formulation. The coating consisted of a composite glass matrix formed by blending two phases with [...] Read more.
A SiO2-Al2O3-B2O3-CaO-MgO-Na2O glass-based protective lubricant coating was developed for Ti-6Al-4V alloy forging, featuring a fully non-toxic formulation. The coating consisted of a composite glass matrix formed by blending two phases with distinct softening temperatures, extending its operational window to 700–950 °C. The composite glass showed initial softening at 700 °C and complete melting at 800 °C, with contact angle measurements confirming superior wettability (θ < 90°) across the forging range (800~950 °C). With an increase in temperature, the surface tension of the composite glass melt decreased, and subsequently, the wettability of the composite glass melt was significantly improved. XRD revealed that the uncoated Ti-6Al-4V formed a 22 μm thick rutile TiO2 scale with a porous structure and interfacial cracks, while the coated sample retained an amorphous glass layer with no TiO2. Cross-sectional SEM showed a crack-free, poreless interface with strong metallurgical bonding, in contrast to the uncoated sample’s spalled oxide layer. EDS showed minimal oxygen diffusion of the glass coating into the substrate. Ring upsetting tests showed that the coating reduced friction from 0.5–0.7 to 0.3 (50–57% decrease). Collectively, the glass protective lubricant coating showed good performance in terms of protection and lubrication. Full article
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22 pages, 2989 KB  
Article
Preparation and Screening of Ni-Based Catalysts for the Olive Oil Mill Wastewater Steam Reforming Process
by Cláudio Rocha, Miguel A. Soria and Luís M. Madeira
Catalysts 2025, 15(7), 654; https://doi.org/10.3390/catal15070654 - 4 Jul 2025
Viewed by 411
Abstract
Olive mill wastewater (OMW) is a highly polluting effluent rich in organic pollutant compounds derived from olive oil production. In this work, the steam reforming reaction of OMW (OMWSR) was performed in a traditional reactor at 400 °C and different pressures (1–4 bar) [...] Read more.
Olive mill wastewater (OMW) is a highly polluting effluent rich in organic pollutant compounds derived from olive oil production. In this work, the steam reforming reaction of OMW (OMWSR) was performed in a traditional reactor at 400 °C and different pressures (1–4 bar) to treat and valorize this effluent. A commercial catalyst (Rh/Al2O3) was used as a reference sample and several new catalysts were prepared (Ni-Ru/Ce-SiO2) using different preparation methods to study their effect on the activity and stability. The best-performing catalysts were also subjected to long-term operation experimental tests (24 h). It was observed that the preparation method used for the catalysts synthesis influenced the catalytic performance of the samples. In addition, temperature-programmed oxidation (TPO) analysis of the used catalyst showed the presence of carbon deposits: the results showed that periodic oxidative regeneration improved the catalyst stability and sustained H2 production. Finally, it was verified that the Ni-Ru/Ce3 catalyst stood out during the experimental tests, exhibiting high catalytic activity along the stability test at 400 °C and 1 bar: H2 yield always over 7 molH2·molOMW−1 and total organic carbon (TOC) conversion always higher than 94%. Despite these promising results, further research is needed to assess the economic feasibility of scaling up the process. Additionally, future work could explore the development of catalysts with enhanced resistance to deactivation by carbon deposition. Full article
(This article belongs to the Special Issue Green Chemistry and Catalysis)
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20 pages, 4923 KB  
Article
Effect of Oxygen and Zirconium on Oxidation and Mechanical Behavior of Fully γ Ti52AlxZr Alloys
by Michal Kuris, Maria Tsoutsouva, Marc Thomas, Thomas Vaubois, Pierre Sallot, Frederic Habiyaremye and Jean-Philippe Monchoux
Metals 2025, 15(7), 745; https://doi.org/10.3390/met15070745 - 2 Jul 2025
Viewed by 352
Abstract
This work provides a comprehensive investigation into the synergistic effects of zirconium and oxygen on the microstructural evolution, high-temperature oxidation resistance, and mechanical properties of γ-phase Ti52AlxZr alloys (x = 0, 0.5, 1, and 2 at.%) under systematically controlled oxygen concentrations. Unlike prior [...] Read more.
This work provides a comprehensive investigation into the synergistic effects of zirconium and oxygen on the microstructural evolution, high-temperature oxidation resistance, and mechanical properties of γ-phase Ti52AlxZr alloys (x = 0, 0.5, 1, and 2 at.%) under systematically controlled oxygen concentrations. Unlike prior studies that have examined these alloying elements in isolation, this study uniquely decouples the contributions of interstitial (oxygen) and substitutional (zirconium) solutes by employing low (LOx) and high (HOx) oxygen levels. Alloys were synthesized via vacuum arc melting and subsequently subjected to homogenization annealing at 1250 °C for 100 h to ensure phase and microstructural stability. Characterization techniques including scanning electron microscopy (SEM), X-ray diffraction (XRD), and electron backscatter diffraction (EBSD) were employed to elucidate phase constitution and grain morphology. Zirconium addition was found to stabilize the γ-TiAl matrix, suppress α2-phase formation, and promote grain coarsening in LOx specimens. Conversely, elevated oxygen concentrations led to α2-phase precipitation along grain boundaries. Mechanical testing, comprising Vickers hardness and uniaxial compression at ambient and elevated temperatures (800 °C), revealed that both zirconium and oxygen significantly enhanced strength and hardness, with Ti52Al2Zr delivering optimal mechanical performance. Moreover, zirconium substantially improved oxidation resistance by promoting the formation of a thinner, adherent Al2O3 scale while simultaneously inhibiting TiO2 growth. Collectively, the findings demonstrate the critical role of zirconium in engineering advanced γ-TiAl-based intermetallics with superior high-temperature structural integrity and oxidation resistance. Full article
(This article belongs to the Section Crystallography and Applications of Metallic Materials)
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20 pages, 14981 KB  
Article
Multi-Scale Modelling of Residual Stress on Arbitrary Substrate Geometry in Atmospheric Plasma Spray Process
by Jose Martínez-García, Venancio Martínez-García and Andreas Killinger
Coatings 2025, 15(6), 723; https://doi.org/10.3390/coatings15060723 - 17 Jun 2025
Viewed by 674
Abstract
This work presents an exhaustive parametric study of the multi-scale residual stress analysis on arbitrary substrate geometry based on a one-way-coupled thermo-mechanical model in an Atmospheric Plasma Spray process. It was carried out by modifying key process parameters, such as substrate surface geometry, [...] Read more.
This work presents an exhaustive parametric study of the multi-scale residual stress analysis on arbitrary substrate geometry based on a one-way-coupled thermo-mechanical model in an Atmospheric Plasma Spray process. It was carried out by modifying key process parameters, such as substrate surface geometry, substrate pre-heating temperature, and coating thickness, in an Al2O3 coating process on an aluminium substrate. The relationship of these parameters to the generation of quenching stress, thermal stress and residual stress was analysed at three different sub-modelling scales, from the macroscopic dimension of the substrate to the microscopic dimension of the splats. The thermo-mechanical phenomena occurring during the deposition process at the microscopic level were discussed in the proposed cases. Understanding these phenomena helps to optimise the parameters of the coating process by identifying the underlying mechanisms responsible for the generation of residual stresses. The simulated residual stresses of the 200 μm Al2O3 outer coated aluminium cylinder were experimental validated using the incremental high-speed micro-hole drilling and milling method. Full article
(This article belongs to the Special Issue Advances in Surface Coatings for Wear and Corrosion Protection)
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