Optical and Laser Material Processing, 2nd Edition

A special issue of Micromachines (ISSN 2072-666X). This special issue belongs to the section "D:Materials and Processing".

Deadline for manuscript submissions: 30 September 2025 | Viewed by 702

Special Issue Editors


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Guest Editor
1. Department of Physics, University of North Texas, Denton, TX 76203, USA
2. Department of Electrical Engineering, University of North Texas, Denton, TX 76203, USA
Interests: nanophotonics; laser holographic fabrication; 2D materials
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
Department of Physics, University of North Texas, Denton, TX 76203, USA
Interests: nanophotonics; ultra-fast laser; quantum plasmonics
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

Products and services based on nanotechnology are becoming increasingly important to our economy, as is the optical and laser processing and manufacturing technology that produces them. Two- and three-dimensional nanofabrication can be addressed using both top-down and bottom-up approaches. Bottom-up approaches have enabled large-scale additive and selective laser manufacturing. Top-down methods (including EUV lithography) have resulted in computer chip manufacturing. Combining top-down and bottom-up approaches can facilitate the integration of different dimensions and scales in optical and laser material processing, including the direct laser writing of 2D-layered materials in a pattern. Thus, this Special Issue aims to showcase research papers and reviews on new developments in optical and laser material processing for micro- and nano-scale manufacturing.

We look forward to receiving your submissions.

Prof. Dr. Yuankun Lin
Dr. Yuzhe Xiao
Guest Editors

Manuscript Submission Information

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Keywords

  • material-based micro/nanostructures and devices
  • optical and laser material processing
  • optical- and laser-based nano/micro-fabrication
  • two-dimensional and bulk material processing

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Related Special Issue

Published Papers (2 papers)

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Research

17 pages, 12485 KiB  
Article
Research and Experimentation on Acoustic Monitoring Technology for Laser Drilling Penetration
by Bowen Lian, Kewen Pan, Liqun Wang, Liwu Shi, Jianhua Yao and Wei Guo
Micromachines 2025, 16(4), 475; https://doi.org/10.3390/mi16040475 - 16 Apr 2025
Viewed by 246
Abstract
To prevent back wall damage in cavity workpieces during laser drilling, it is crucial to monitor hole penetration status in real time. This study proposes a laser drilling penetration monitoring method based on acoustic principles. First, the acoustic module parameters of the system [...] Read more.
To prevent back wall damage in cavity workpieces during laser drilling, it is crucial to monitor hole penetration status in real time. This study proposes a laser drilling penetration monitoring method based on acoustic principles. First, the acoustic module parameters of the system were simulated and calibrated using COMSOL Multiphysics (version 6.1) software, resulting in an optimal sound source frequency of 35 kHz and an incident angle of 30° for the acoustic waves. Next, a nickel-based alloy laser drilling acoustic monitoring platform was designed and constructed, and the system’s upper computer control software was developed. Subsequent drilling trials were performed on the validated platform. During the experiments, the threshold for hole penetration signals under the specified experimental parameters was determined, enabling the acquisition of acoustic signals and the identification of hole penetration status. Furthermore, a correlation between the intensity of the acoustic signals and the exit aperture of the drilled holes was established. The results demonstrate the feasibility of using acoustic principles to monitor hole penetration status and measure machining aperture, providing both theoretical and experimental foundations for active laser drilling to prevent back wall damage. Full article
(This article belongs to the Special Issue Optical and Laser Material Processing, 2nd Edition)
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26 pages, 21993 KiB  
Article
Improvement of Micro-Hole Processing in SiCf/SiC Ceramic Matrix Composite Using Efficient Two-Step Laser Drilling
by Yue Cao, Bin Wang, Zhehang Li, Jiajia Wang, Yinan Xiao, Qingyang Zeng, Xinfeng Wang, Wenwu Zhang, Qunli Zhang and Liyuan Sheng
Micromachines 2025, 16(4), 430; https://doi.org/10.3390/mi16040430 - 2 Apr 2025
Viewed by 355
Abstract
SiCf/SiC ceramic matrix composite (CMC), a hard and brittle material, faces significant challenges in efficient and high-quality processing of small-sized shapes. To address these challenges, the nanosecond laser was used to process micro-holes in the SiCf/SiC CMC using a [...] Read more.
SiCf/SiC ceramic matrix composite (CMC), a hard and brittle material, faces significant challenges in efficient and high-quality processing of small-sized shapes. To address these challenges, the nanosecond laser was used to process micro-holes in the SiCf/SiC CMC using a two-step drilling method, including laser pre-drilling in air and laser final-drilling with a water jet. The results of the single-parameter variation and optimized orthogonal experiments reveal that the optimal parameters for laser pre-drilling in air to process micro-holes are as follows: 1000 processing cycles, 0.7 mJ single-pulse energy, −4 mm defocus, 15 kHz pulse-repetition frequency, and 85% overlap rate. With these settings, a micro-hole with an entrance diameter of 343 μm and a taper angle of 1.19° can be processed in 100 s, demonstrating high processing efficiency. However, the entrance region exhibits spattering slags with oxidation, while the sidewall is covered by the recast layer with a wrinkled morphology and attached oxides. These effects are primarily attributed to the presence of oxygen, which enhances processing efficiency but promotes oxidation. For the laser final-drilling with a water jet, the balanced parameters for micro-hole processing are as follows: 2000 processing cycles, 0.6 mJ single-pulse energy, −4 mm defocus, 10 kHz pulse-repetition frequency, 85% overlap rate, and a 4.03 m/s water jet velocity. Using these parameters, the pre-drilled micro-hole can be finally processed in 96 s, yielding an entrance diameter of 423 μm and a taper angle of 0.36°. Due to the effective elimination of spattering slags and oxides by the water jet, the final micro-hole exhibits a clean sidewall with microgrooves, indicating high-quality micro-hole processing. The sidewall morphology could be ascribed to the different physical properties of SiC fiber and matrix, with steam explosion and cavitation erosion. This two-step laser drilling may provide new insights into the high-quality and efficient processing of SiCf/SiC CMC with small-sized holes. Full article
(This article belongs to the Special Issue Optical and Laser Material Processing, 2nd Edition)
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