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Machine Learning for the Development of 3D Printing Process/Materials

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Manufacturing Processes and Systems".

Deadline for manuscript submissions: closed (20 April 2024) | Viewed by 1884

Special Issue Editors


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Guest Editor
1. Léonard de Vinci Pôle Universitaire, Research Center, 92916 Paris La Défense, France
2. Arts et Métiers Institute of Technology, CNAM, LIFSE, HESAM University, 75013 Paris, France
Interests: additive manufacturing; 3D printing of polymers; 3D bioprinting; rheology of materials; mechanics of materials
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
Arts et Métiers Institute of Technology, CNAM, LIFSE, HESAM University, 75013 Paris, France
Interests: CFD; computational aeroacoustics; complex fluid flows
Special Issues, Collections and Topics in MDPI journals

E-Mail Website
Guest Editor
Arts et Métiers Institute of Technology, CNRS, CNAM, PIMM, HESAM University, 75013 Paris, France
Interests: polymers and composites; polymer processing; mechanical properties; solid mechanics; fracture mechanics; material characterization; additive manufacturing
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

In recent years, the convergence of machine learning (ML) and 3D printing has revolutionized the manufacturing landscape. Three-dimensional printing is a transformative technology that enables the creation of intricate and complex objects layer by layer. However, the process is not without challenges, including the material properties, structural integrity, and production speed. ML, with its ability to analyze vast datasets and generate insights, has emerged as a powerful tool for enhancing the efficiency, accuracy, and overall optimization of 3D printing processes. ML algorithms are capable of analyzing and predicting how different materials will behave during the 3D printing process and in the final product. This predictive capability enables manufacturers to optimize material selection, ensuring the desired properties of the printed objects. ML models can simulate the interactions between materials and printing conditions, leading to the development of innovative materials with enhanced strength, flexibility, and heat resistance. This, in turn, expands the range of applications for 3D-printed products, from aerospace components to medical implants. Three-dimensional printing involves a myriad of parameters such as layer height, print speed, temperature, and cooling rates, which directly influence the quality of the printed object. ML algorithms can process data from sensors embedded within the printing process, identifying patterns and correlations that are beyond human perception. By analyzing these data, ML models can optimize the printing process in real-time, reducing defects, minimizing material wastage, and enhancing the overall efficiency of production. This Special Issue is aimed at providing selected contributions on advances in the application of ML in 3D printing.

Dr. Hamid Vanaei
Prof. Dr. Sofiane Khelladi
Prof. Dr. Abbas Tcharkhtchi
Guest Editors

Manuscript Submission Information

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Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • machine learning
  • artificial intelligence
  • 3D printing
  • additive manufacturing
  • optimization

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Published Papers (1 paper)

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Research

21 pages, 2822 KiB  
Article
Genetic Algorithm-Based Data-Driven Process Selection System for Additive Manufacturing in Industry 4.0
by Bader Alwomi Aljabali, Joseph Shelton and Salil Desai
Materials 2024, 17(18), 4544; https://doi.org/10.3390/ma17184544 - 16 Sep 2024
Cited by 5 | Viewed by 1299
Abstract
Additive manufacturing (AM) has impacted the manufacturing of complex three-dimensional objects in multiple materials for a wide array of applications. However, additive manufacturing, as an upcoming field, lacks automated and specific design rules for different AM processes. Moreover, the selection of specific AM [...] Read more.
Additive manufacturing (AM) has impacted the manufacturing of complex three-dimensional objects in multiple materials for a wide array of applications. However, additive manufacturing, as an upcoming field, lacks automated and specific design rules for different AM processes. Moreover, the selection of specific AM processes for different geometries requires expert knowledge, which is difficult to replicate. An automated and data-driven system is needed that can capture the AM expert knowledge base and apply it to 3D-printed parts to avoid manufacturability issues. This research aims to develop a data-driven system for AM process selection within the design for additive manufacturing (DFAM) framework for Industry 4.0. A Genetic and Evolutionary Feature Weighting technique was optimized using 3D CAD data as an input to identify the optimal AM technique based on several requirements and constraints. A two-stage model was developed wherein the stage 1 model displayed average accuracies of 70% and the stage 2 model showed higher average accuracies of up to 97.33% based on quantitative feature labeling and augmentation of the datasets. The steady-state genetic algorithm (SSGA) was determined to be the most effective algorithm after benchmarking against estimation of distribution algorithm (EDA) and particle swarm optimization (PSO) algorithms, respectively. The output of this system leads to the identification of optimal AM processes for manufacturing 3D objects. This paper presents an automated design for an additive manufacturing system that is accurate and can be extended to other 3D-printing processes. Full article
(This article belongs to the Special Issue Machine Learning for the Development of 3D Printing Process/Materials)
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