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Evaluation of the Surface Topography, Abrasive Processing, and Precision Machining Technology and Applications (Second Edition)

A special issue of Materials (ISSN 1996-1944). This special issue belongs to the section "Manufacturing Processes and Systems".

Deadline for manuscript submissions: 20 November 2026 | Viewed by 643

Special Issue Editors


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Guest Editor
Faculty of Mechanical Engineering and Energy, Koszalin University of Technology, 75-620 Koszalin, Poland
Interests: surface finishing; carbon-based coatings; new parameters for surface assessment; topography; adhesion; micromechanics; additive manufacturing; mechanical properties; 3D spatial scanning; surface metrology; metal machining; metal coatings; nanoparticles; advanced manufacturing; superalloys; surface engineering; tribology
Special Issues, Collections and Topics in MDPI journals

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Guest Editor
Laboratoire de Tribologie et Dynamique des Systemes (LTDS), Ecole Centrale de Lyon, Centre National de la Recherche Scientifique, 69134 Lyon, France
Interests: tribology; rheology; metrology; surface technology; nano-technology; machining; surface characterizations; surface topography; instrumentation design
Special Issues, Collections and Topics in MDPI journals

Special Issue Information

Dear Colleagues,

The success of our previous edition of the Special Issue, “Evaluation of the Surface Topography, Abrasive Processing, and Precision Machining Technology and Applications”, has encouraged us to create a second Special Issue under the same title that will further present state-of-the-art advances in Surface Topography, Abrasive Processing, and Precision Machining Technology.

The development of surface topography evaluation, along with advances in abrasive processing and precision machining technologies, essentially forms part of the backbone of modern manufacturing. This Special Issue will intend to explore recent innovations and research into these important areas. We invite submissions exploring new techniques for measuring surface characteristics, new abrasive materials and techniques, and state-of-the-art manufacturing processes for precision machining. This will include, but is not restricted to, techniques of high-accuracy surface measurement, analyses of abrasive processing, with regard to the surface integrity of work pieces, and machining-parameter optimization for higher performance and durability. In this respect, contributions can highlight how the developed technologies fare with regard to their application within industries such as aerospace, biomedicine, and the automotive industry. This Special Issue will focus on providing an authoritative review of present developments, best practises, and real-world applications that have emanated from the field.

Dr. Katarzyna Tandecka
Dr. Thomas G. Mathia
Guest Editors

Manuscript Submission Information

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Submitted manuscripts should not have been published previously, nor be under consideration for publication elsewhere (except conference proceedings papers). All manuscripts are thoroughly refereed through a single-blind peer-review process. A guide for authors and other relevant information for submission of manuscripts is available on the Instructions for Authors page. Materials is an international peer-reviewed open access semimonthly journal published by MDPI.

Please visit the Instructions for Authors page before submitting a manuscript. The Article Processing Charge (APC) for publication in this open access journal is 2600 CHF (Swiss Francs). Submitted papers should be well formatted and use good English. Authors may use MDPI's English editing service prior to publication or during author revisions.

Keywords

  • surface topography
  • abrasive processing
  • precision machining
  • surface integrity
  • machining optimization
  • high-precision measurement
  • advanced manufacturing technologies

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Published Papers (1 paper)

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Research

21 pages, 4058 KB  
Article
Comparative Studies of the Effectiveness of Rotational and Vibratory Machining
by Damian Bańkowski, Piotr Młynarczyk and Wojciech Depczyński
Materials 2026, 19(8), 1554; https://doi.org/10.3390/ma19081554 - 13 Apr 2026
Viewed by 427
Abstract
Container machining plays a key role in the finishing of workpieces. The aim of this article was to compare the effectiveness of vibratory and high-speed rotational machining. Mass loss and selected changes in surface geometric structure parameters were assessed. To obtain a porous [...] Read more.
Container machining plays a key role in the finishing of workpieces. The aim of this article was to compare the effectiveness of vibratory and high-speed rotational machining. Mass loss and selected changes in surface geometric structure parameters were assessed. To obtain a porous structure, the samples were prepared by sandblasting. The novelty of this work is the use of high rotational speeds for rotational machining and the use of a planned experiment to limit the number of samples. The innovative nature of the comparison of vibratory and high-speed rotational machining allowed the development of mathematical models of the influence of process parameters on the final results. A two-factor planned experiment with five levels of process variables was used to investigate a wide range of process input variables. Based on the RSM response surface, mathematical models of changes in mass losses MRR, arithmetic mean surface roughness Ra, maximum height of the highest elevation (peak) of the roughness profile Rp, and surface skewness Ssk as a function of input parameters were developed. Working containers with a volume of 25 dm3 were used for the tests, and the test material was samples made of PA38/EN AW 6060 aluminum. Studies have shown that, for similar machining times, greater MRR changes were achieved with rotary machining. Rotary machining using the same machining media and similar machining times was characterized by up to 15% greater MRR than vibratory machining after 75 min of container machining. The reason for this high efficiency is the use of high rotational speeds. Comparing the effectiveness of reducing surface geometric structure parameters between rotational and vibration machining processes depends primarily on the machining time. The work proves that the use of rotational machining and high rotational speeds allows for shorter machining times compared to vibration machining. Full article
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