Development Trends in Surface Engineering Modification for Improving Tribological Properties of Alloys and Composite Polymer Materials

A special issue of Lubricants (ISSN 2075-4442).

Deadline for manuscript submissions: closed (25 December 2025) | Viewed by 4982

Special Issue Editors


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Guest Editor
1. Hubei Digital Textile Equipment Key Laboratory, Wuhan Textile University, Wuhan 430073, China
2. Laboratory of Physical Materials Science, Institute of Physical Materials Science, Russian Academy of Sciences, Siberian Branch, Ulan-Ude 670031, Russia
Interests: thermal–chemical treatment; boriding; boroaluminizing; electron-beam processing; wear
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Guest Editor
Department of Mechanical and Materials Engineering, Portland State University, Portland, OR 97201, USA
Interests: heat treatment; quenching; tribology and lubrication
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Guest Editor
Innovation Technology Consulting Inc., Glenview, IL 60026, USA
Interests: automotive lubricants; driveline lubrication; industrial lubricants; EV/hybrid components; thermal management coolants; tribological performance testing; nanofluids; energy storage materials; powertrain applications
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Special Issue Information

Dear Colleagues,

Surface engineering is one of the most promising areas of materials science due to its ability to develop high-performance surface coatings, films, or surface textures for various applications. These applications include automotive, electronics, manufacturing, gas turbines, biomedical, and aerospace components. Various methods have been applied to produce modified surface coatings and functional films, including physical vapor deposition (PVD), chemical vapor deposition (CVD), ion beam-assisted deposition (IBAD), thermal–chemical treatment (TCT), thermal-sprayed coatings by high-velocity oxygen flame (HVOF) or plasma-sprayed modification, and surface cladding using electron beam or laser processing techniques. Among these surface engineering methods, electron beam and laser processing techniques are commonly used for local surface modification of metals and alloys. These methods rapidly transfer a large amount of energy to the surface layer, causing ultrafast heating, melting, evaporation, and subsequent solidification. These effects provide improved tribological properties via heat treatment or thermal-chemical treatment. These effective methods have been integrated with other surface engineering techniques, such as diamond-like films, nitriding treatment, and multicomponent boriding treatments. These coatings can improve engineering applications, such as self-healing, self-cleaning, anticorrosion, photocatalytic activity, corrosion resistance, and electrical conductivity improvement.

Besides metal alloys for engineering applications, surface coatings can be fabricated by a substantial number of commonly applied polymers and composites, including epoxy, polyurethane, polyethylene, and nanocomposites because of their flexibility and durability. These materials can be improved with carbon nanoparticles to enhance their mechanical strength, electrical conductivity, and self-healing properties.

This Special Issue explores the impact of modified alloys and composites or polymer materials, obtained via surface engineering, on advanced engineering technologies for friction and wear control. This Special Issue focuses on the current development and future trends in surface engineering techniques to achieve superior tribological performance in a variety of tribo-systems. Specifically, this work addresses the impact of these emerging technologies on future engineering performance requirements using novel surface coatings or texture materials. The connection between surface engineering and tribological performance requirements will be illustrated by describing the surface engineering processes incorporating the emerging surface modification technologies.

For this Special Issue, we invite high-quality papers that focus on, but are not limited to, the following topics:

  • Tribology applications of surface coatings and surface textured materials;
  • High-performance coatings using laser treatment, self-healing, plasma technologies;
  • Nano-structuring processes for manufacturing applications;
  • Adaptive nanocomposite coatings;
  • Surface engineering applications for automotive engine components;
  • Surface engineering applications for electronic processes;
  • Surface engineering applications for manufacturing processes;
  • Surface engineering applications for gas turbines or propulsion components;
  • Surface engineering applications for biomedical applications;
  • Surface engineering applications for aerospace applications;
  • Surface engineering applications for drive train or bearing components;
  •  Emerging surface engineering development trends, including smart surface coatings and functionalized and multifunctional engineering materials.

Dr. Undrakh L. Mishigdorzhiyn
Dr. George E. Totten
Dr. Simon C. Tung
Guest Editors

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Keywords

  • surface modification
  • plasma modification
  • laser treatment
  • electron beam processing
  • alloys
  • polymers
  • coatings
  • thin films
  • tribo-systems
  • bearings
  • diffusion layers

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Published Papers (3 papers)

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Research

15 pages, 3850 KB  
Article
The Influence of Electron Beam Treatment on the Structure and Properties of the Surface Layer of the Composite Material AlMg3-5SiC
by Shunqi Mei, Roman Mikheev, Pavel Bykov, Igor Kalashnikov, Lubov Kobeleva, Andrey Sliva and Egor Terentyev
Lubricants 2026, 14(2), 50; https://doi.org/10.3390/lubricants14020050 - 25 Jan 2026
Viewed by 635
Abstract
The influence of electron beam treatment parameters (electron gun speed, electron beam current, scanning frequency, and sweep type) on the structure and properties of the surface layer of the composite material AlMg3-5SiC has been investigated. Composite specimens of AlMg3 alloy reinforced with [...] Read more.
The influence of electron beam treatment parameters (electron gun speed, electron beam current, scanning frequency, and sweep type) on the structure and properties of the surface layer of the composite material AlMg3-5SiC has been investigated. Composite specimens of AlMg3 alloy reinforced with 5 wt.% silicon carbide particles were manufactured via the stir casting process. Experimentally, processing modes with heat input from 120 to 240 J/mm yield a modified layer thickness from 74 to 1705 µm. Heat input should not exceed 150 J/mm to ensure a smooth and defect-free surface layer. The macro- and microstructure were examined using optical microscopy. Brinell hardness was measured. Friction and wear tests were performed under dry sliding friction conditions using the “bushing on plate” scheme. This evaluated the tribological properties of the composite material in its original cast state and after modifying treatment. Due to the matrix alloy structure refinement by 5–10 times, the surface layer’s hardness increases by 11% after treatment. The modified specimens have superior tribological properties to the initial ones. Wear rate reduces by 17.5%, the average friction coefficient reduces by 32%, and the root mean squared error of the friction coefficient, which measures friction process stability, reduces by 50% at a specific load of 2.5 MPa. Therefore, the electron beam treatment process is a useful method for producing high-quality and uniform wear-resistant aluminum matrix composite surface layers. Full article
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21 pages, 28838 KB  
Article
Tribological Performance of AlCrN, TiAlN, and Arc-DLC Coatings in Hot Forming of Aluminum Alloy
by Panuwat Soranansri, André Dubois, Philippe Moreau, Tatsuya Funazuka, Kuniaki Dohda and Laurent Dubar
Lubricants 2025, 13(10), 430; https://doi.org/10.3390/lubricants13100430 - 27 Sep 2025
Cited by 4 | Viewed by 1997
Abstract
This study aims to evaluate the tribological performance of commercial PVD coatings in alleviating material transfer under unlubricated contact in the hot forming of aluminum alloy. The commercial PVD coatings included AlCrN, TiAlN, and Arc-DLC coatings, deposited on the forming tool surface. The [...] Read more.
This study aims to evaluate the tribological performance of commercial PVD coatings in alleviating material transfer under unlubricated contact in the hot forming of aluminum alloy. The commercial PVD coatings included AlCrN, TiAlN, and Arc-DLC coatings, deposited on the forming tool surface. The warm and hot upsetting sliding test (WHUST) was used as a friction test in this study to reproduce the severe contact conditions from the hot forming process of AA6082-T6 aluminum alloy. The WHUST was performed at 300 °C, 400 °C, and 500 °C to investigate the effect of temperature on the tribological performance of each coating. The results found that the AlCrN and TiAlN coatings exhibited similar performance. They dominated the initial aluminum transfer by adhesive bonding. In contrast, the Arc-DLC coating mainly caused the initial aluminum transfer by mechanical plowing due to its lower chemical affinity to the aluminum alloy. In addition, the tribological performance of each coating highly depended on the temperature. Higher temperatures resulted in both stronger intermetallic bonding at the interface and lower yield strength of the aluminum alloy. These behaviors led to the variations in the coefficient of friction, the 3D topography and the SEM morphology along the wear track of the specimen, and the thickness of the adhered aluminum layer on the coating surface. In comparison, the Arc-DLC coating provided better tribological performance in mitigating the aluminum transfer than the others. Full article
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18 pages, 10596 KB  
Article
The Influence of Pulsed Electron Beam Processing on the Quality of Working Surfaces of Titanium Alloy Products
by Undrakh Mishigdorzhiyn, Aleksey Pyatykh, Andrey Savilov, Nikolay Ulakhanov, Ivan Galetsky, Kirill Demin, Alexander Tikhonov, Maxim Vorobyov, Elizaveta Petrikova and Shunqi Mei
Lubricants 2025, 13(5), 199; https://doi.org/10.3390/lubricants13050199 - 28 Apr 2025
Cited by 1 | Viewed by 1729
Abstract
Titanium alloys are widely used in medicine due to their unique properties, including inertness with respect to living tissues, light weight, high strength, and impact toughness. For successful implementation, titanium alloy implants should possess high wear resistance and hydrophilicity. This article investigates the [...] Read more.
Titanium alloys are widely used in medicine due to their unique properties, including inertness with respect to living tissues, light weight, high strength, and impact toughness. For successful implementation, titanium alloy implants should possess high wear resistance and hydrophilicity. This article investigates the surface modification process of VT-1 and VT-6 titanium alloys by electron-beam processing (EBP). The EBP effect on the modified surface′s wear resistance, roughness, and hydrophilicity was analyzed. The specimens were made by machining them at a CNC turning center. The specimen surfaces were modified at the SOLO facility by a submillisecond modulated electron beam with a controlled power density of thermal impact, allowing it to reach and stabilize 1400 °C in 400 µs and then maintain it on the surface for 600 µs. A friction machine with a counterbody was used to study the wear resistance of the specimen surface. The study revealed that EBP reduces the roughness parameters of the surface. EBP also decreases the contact angle of wetting, indicating an increase in hydrophilicity compared to the original surface. Experimentally, it was shown that the formation of a nanostructure consisting of needle-like α-strips induced by EBP improves the wear resistance of the surface layer. Full article
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