Hardware

This project aimed to develop personal protective equipment (PPE) that provides full biological protection for the general public without the need for extensive training to use the equipment. With the proposal to develop a device guided by a smartphone monitoring application (to guide the user on the replacement of perishable components, ensuring their safety and biological protection in potentially contaminated places), the embedded electronics of this equipment were built, as well as their control system, including a smartphone app. Thus, a device was successfully developed to monitor and assist individuals in using an advanced PPE device. Full article

Robotic arms are used in a wide range of industrial and medical applications. However, for research and education, users often face a trade-off between costly commercial solutions with no adaptability and open-source alternatives that lack usability and functionality. In education, this problem is exacerbated by the prohibitive cost of commercial systems or simplifications that distort learning. Thus, we present HELENE, an open-source robot with six degrees of freedom, closed-loop position control, and robot operating system (ROS) integration. The modular design of the robot, printed on a commercial 3D printer, and its integrated custom electronics allow for easy customization for research purposes. The joints are driven by standard stepper motors with closed-loop position control using absolute encoders. The ROS integration guarantees widespread control options and integration into existing environments. Our prototype, tested in accordance with ISO 9283, has a small positional accuracy error of 8.4 mm and a repeatability error of only 0.87 mm with a load capacity of 500 g at a reach of 432 mm. Ten prototypes were built and used in various research and education applications, demonstrating the versatile applicability of this open-source robot, closing the gap between reliable commercial systems and flexible open-source solutions. Full article

The aim of this work was to design a coil for magnetic resonance imaging (MRI) and magnetic resonance spectroscopy (MRS) to analyze the morphology of cells in vitro. This newly developed hardware, due to compatibility to the 1.5-Tesla MRI scanner (GE Healthcare, Boston, MA, USA), allows for the characterization of cell cultures in vitro. To adapt a designed coil on the 1.5-Tesla MRI scanner, some changes in hardware and software were carried out. The advantage of the designed receiving circuit is the ability to perform MRI with a resolution of 80 μm × 80 μm pixel size. Additionally, this coil can be used to visualize cell cultures and tissue sections, which, due to their small dimensions, could not be imaged on standard MRS and MRI coils at 1.5 Tesla. Full article

Wave energy converters are a nascent energy generation technology that harnesses the power in ocean waves. To assist in communicating both fundamental and complex concepts of wave energy, a small-scale portable wave tank and wave energy converter have been developed. The system has been designed using commercial off-the-shelf components, and all design hardware and software are openly available for replication. This project builds on prior research conducted at Sandia National Laboratories, particularly in the areas of WEC device design and control systems. By showcasing the principles of causal feedback control and innovative device design, SIWEED not only serves as a practical demonstration tool but also enhances the educational experience for users. This paper presents the detailed system design of this tool. Furthermore, via testing and analysis, we demonstrate the basic functionality of the system. Full article

A novel temporally resolved settle-plate air sampler was developed using 3D printing technology to improve upon traditional passive air sampling methods. Conventional settle plates provide cumulative measurements of particle or microbial loads over an entire sampling period, lacking the temporal resolution necessary to identify specific contamination events. The described device integrates a petri plate within a 3D-printed housing featuring a narrow slit that exposes only a small portion of the plate to incoming particles. A rotary mechanism, driven by a mechanical clock motor, rotates the petri plate over 12 h, allowing for time-segmented sampling. Validation experiments demonstrated the device’s ability to accurately encode the temporal history of particle deposition using both aerosolized dyes and viable microbial spores. The device effectively correlated bioaerosol deposition with ambient wind conditions during outdoor sampling. The system is inexpensive (under USD 10), requires no specialized skills to assemble, and is compatible with existing settle plate methodologies. This innovation enhances the ability to conduct air quality assessments in critical environments, enabling data-driven decisions to mitigate contamination risks. Full article

The ability to respond swiftly and accurately to visual stimuli is critical for safe driving. The traditional Psychomotor Vigilance Test (PVT) primarily assesses response time (RT) using finger inputs, but these do not directly evaluate foot responses essential for vehicle control. This study introduces a novel Foot Psychomotor Vigilance Test (Foot PVT) designed to measure the RTs of the foot in response to simulated traffic lights. The Foot PVT integrates a traffic light display interface with a three-pedal system, simulating basic driving conditions. RTs are recorded for three colors (blue, yellow, red) displayed in a randomized order, and the response accuracy is evaluated based on the pedal input. The system also measures correction times for errors, offering insights into a driver’s ability to recover from mistakes. Validation experiments were conducted with eleven healthy younger (25 ± 3 years) and eleven healthy older adult participants (73 ± 4 years). The results showed that the older adult participants (818 ± 84 ms) exhibited significantly longer RTs than the younger participants (725 ± 74 ms, p = 0.016), consistent with age-related cognitive and motor decline. Interestingly, the older participants had fewer false starts, suggesting a compensatory cautious approach to responding. The Foot PVT has the potential to serve as a low-cost, efficient screening tool for evaluating driving fitness, particularly for older adult individuals and novice drivers. Full article

Additive manufacturing (AM), commonly known as 3D printing, is revolutionizing manufacturing, medicine, and engineering. This perspective explores recent breakthroughs that position AM as a disruptive technology. Innovations like volumetric additive manufacturing (VAM) enable rapid, high-resolution, layer-free fabrication, overcoming limitations of traditional methods. Multi-material printing allows the integration of diverse functionalities—fluid channels, structural elements, and possibly functional electronic circuits—within a single device. Advances in material science, such as biocompatible polymers, ceramics, and transparent silica glass, expand the applicability of AM across healthcare, aerospace, and environmental sectors. Emerging applications include custom implants, microfluidic devices, various sensors, and optoelectronics. Despite its potential, challenges such as scalability, material diversity, and process optimization remain active and critical research areas. Addressing these gaps through interdisciplinary collaboration over the coming decade will solidify AM’s transformative role in reshaping production and fostering innovation across many industries. Full article

Energy harvesting wireless sensor networks (EH-WSNs) appear as the fundamental backbone of research that attempts to expand the lifespan and efficiency of sensor networks positioned in resource-constrained environments. This review paper provides an in-depth examination of latest developments in this area, highlighting the important components comprising routing protocols, energy management plans, cognitive radio applications, physical layer security (PLS), and EH approaches. Across a well-ordered investigation of these features, this article clarifies the notable developments in technology, highlights recent barriers, and inquires avenues for future revolution. This article starts by furnishing a detailed analysis of different energy harvesting methodologies, incorporating solar, thermal, kinetic, and radio frequency (RF) energy, and their respective efficacy in non-identical operational circumstances. It also inspects state-of-the-art energy management techniques aimed at optimizing energy consumption and storage to guarantee network operability. Moreover, the integration of cognitive radio into EH-WSNs is acutely assessed, highlighting its capacity to improve spectrum efficiency and tackle associated technological problems. The present work investigates ground-breaking methodologies in PLS that uses energy-harvesting measures to improve the data security. In this review article, these techniques are explored with respect to classical encryption and discussed from network security points of view as well.The assessment furthers criticizes traditional routing protocols and their significance in EH-WSNs as well as the balance that has long been sought between energy efficiency and security in this space. This paper closes with the importance of continuous research to tackle existing challenges and to leverage newly available means as highlighted in this document. In order to adequately serve the increasingly changing requirements of EH-WSNs, future research will and should be geared towards incorporating AI techniques with some advanced energy storage solutions. This paper discusses the integration of novel methodologies and interdisciplinary advancements for better performance, security, and sustainability for WSNs. Full article

The evaluation of soft tissue biomechanical properties is of paramount importance not only for a comprehensive understanding of human physiology and physiopathology, but also in the research and development of bio-compatible artificial tissues with viscoelastic properties. Contrarily to standard tensile testing devices, a system intended for biomaterials testing should consider low stress and high strain ranges, characteristic of human tissues; moreover, such a system should enable the ex vivo simulation of biological environmental conditions. Commercial solutions address these challenges, although they are expensive for most academic and research institutions. This study presents a low-cost open-source design solution for soft tissue tensile testing, offering an affordable solution, yet without compromising the high quality and precision of the results. The proposed uniaxial tensile system allows for sample testing at room temperature as well as in a temperature-controlled liquid environment. Moreover, custom clamps ensure the fixation of tissue samples without slipping or tearing. System validation is performed using the tensile testing of springs and 3D-printed soft polymeric samples, demonstrating accurate results compared to the available data. The system is suitable for educational, research, and development applications. Full article

Visualizing magnetic fields is essential for studying the operation of electromagnetic systems and devices that use permanent magnets or magnetic particles. However, commercial devices for this purpose are often expensive due to their complex designs, which may not always be necessary for specific research needs. This work presents a method for designing an automated laboratory setup for magnetic cartography, utilizing a 3D printer to produce structural plastic components for the scanner. The assembly process is thoroughly described, covering both the hardware and software aspects. Spatial resolution and mapping parameters, such as the number of data points and the collection time, were configured through software. Multiple tests were conducted on samples featuring flat inductive coils on a printed circuit board, providing a reliable model for comparing calculated and measured results. The scanner offers several advantages, including a straightforward design, readily available materials and components, a large scanning area (100 mm × 100 mm × 100 mm), a user-friendly interface, and adaptability for specific tasks. Additionally, the integration of a pre-built macro enables connection to any PC running Windows, while the open-source microcontroller code allows users to customize the scanner’s functionality to meet their specific requirements. Full article

The probe was designed for the measurement of DC voltages of up to 30 kV from high impedance sources. It is based on a resistive divider with a total resistance of 200 GΩ and a step-down factor of 10’000. In order to allow the measurement of the stepped down voltage with a conventional multimeter without loading, the signal was buffered with an operational amplifier. The device was calibrated against a commercial probe using a low impedance high voltage source. A linear relationship was obtained for a high impedance resistive ladder for voltages between 3 and 30 kV, with a coefficient of determination (R²) of 0.9999. The low-cost device (ca. US $200) fills an application niche not addressed by commercial products. Full article

Tactile maps are widely recognized as useful tools for mobility training and the rehabilitation of visually impaired individuals. However, current tactile maps lack real-time versatility and are limited because of high manufacturing and design costs. In this study, we introduce a device (i.e., ClaySight) that enhances the creation of automatic tactile map generation, as well as a model for wearable devices that use low-cost laser imaging, detection, and ranging (LiDAR,) used to improve the immediate spatial knowledge of visually impaired individuals. Our system uses LiDAR sensors to (1) produce affordable, low-latency tactile maps, (2) function as a day-to-day wayfinding aid, and (3) provide interactivity using a wearable device. The system comprises a dynamic mapping and scanning algorithm and an interactive handheld 3D-printed device that houses the hardware. Our algorithm accommodates user specifications to dynamically interact with objects in the surrounding area and create map models that can be represented with haptic feedback or alternative tactile systems. Using economical components and open-source software, the ClaySight system has significant potential to enhance independence and quality of life for the visually impaired. Full article

Screws are a versatile method of fixation and are often used in orthopaedic surgery. Various specialised geometries are often used for bone screws to optimise their fixation strengths in limited spaces at the expense of manufacturing costs. Additionally, ongoing research is looking to develop systems/models to automatically optimise bone screw tightening torques. For both applications, it is desirable to have a test rig for inserting screws in a regulated, instrumented, and repeatable manner. This work presents such a test rig primarily used for the validation of optimal torque models; however, other applications like the above are easily foreseeable. Key features include controllable insertion velocity profiles, and a high rate measurement of screw torque, angular displacement, and linear displacement. The test rig is constructed from mostly inexpensive components, with the primary costs being the rotational torque sensor (approx. 2000 €), and the remainder being approximately 1000 €. This is in comparison to a biaxial universal testing machine which may exceed 100,000 €. Additionally, the firmware and interface software are designed to be easily extendable. The angular velocity profiling and linear measurement repeatability of the test rig is tested and the torque readings are compared to an off-the-shelf static torque sensor. Full article

Formula Student (FS) competitions aim to prepare and encourage engineering students to participate in the progression of automotive and motorsport industries. The built racing cars adhere to strict regulations set by competition guidelines to ensure the safety of both teams and spectators. For electric racing cars, the high-voltage (HV) battery system usually operates within a voltage range between 100 V to 600 V to supply the motor and its controller with the required electrical power. It is essential to ensure that these components are operating effectively to minimize battery and motor current as well as to ensure efficient and reliable performance throughout the race. A low-voltage control system (LVCS), usually operating at 12 V, is used to coordinate a wide array of critical operational and safety functions to control the HV system. These functions include: (1) turning on/off procedures, (2) monitoring speed, voltage, and current, (3) interfacing with pedals, (4) controlling dashboard features, (5) managing lighting, (6) facilitating data communication, and (7) implementing safety protocols. The design and operation of the LVCS are crucial for compliance with safety regulations and enhancing the FS electric racing car (FSERC) performance. This details and discusses the design procedures of the LVCS, using the Lancaster E-Racing (LER) FSERC as a case study. The LER car employs a 400 V battery system to power a 68-kW permanent manet synchronous motor (PMSM) using a three-phase voltage source inverter. Using mathematical analysis, SIMULINK/MATLAB^® computer simulations, and the experimental real-data results provided by the LER FSERC, this study seeks to offer valuable insights regarding the LVCS practical implementation and optimization. Full article

Air quality monitoring is performed by agencies using instrumentation based on extremely reliable technologies but characterized by high costs. An alternative gas sensing technology is the electrochemical gas sensor which, even though having a lower accuracy, offers some advantages, such as low costs and high miniaturization. Among the gas sensors designed for air quality monitoring, the most interesting are the ones based on electrochemical cells. To operate such sensors, it is necessary to have an electronic circuit typically implemented on electronic boards provided by the sensor manufacturer. The research described in this document regards the design and implementation of an electronic board to support the operation of the “B” series of the electrochemical gas sensors produced by Alphasense. This brand provides electronic boards that, on one side, are capable of offering excellent performances, but on the other side, are characterized by some limitations, such as the possibility of using only one sensor at a time. The experimental activities of our laboratory in the field of real-time air quality monitoring by using low-cost devices and technologies demand electronic boards to support the operation of such sensors having a higher grade of flexibility. To overcome this and other limitations, a new electronic board has been designed and implemented. In this document, its design and the implementation details are described. Full article

A variety of events such as high-altitude electromagnetic pulses, extreme solar storms, and coordinated cyber attacks could result in a catastrophic loss of infrastructure on a continental or global scale. The lengthy repair of critical infrastructure creates a need for alternative fuels such as wood gas. Wood gas is produced by heating wood in a low-oxygen environment and can be used to power combustion engines. This work investigates a novel wood chipper, designed as an energy-efficient tool for producing wood gas stock, wood chips, aiming to speed up the transition to alternative fuel. A prototype is built and tested to determine the energy efficiency and production rate of the device. The results suggest that the wood chipper could produce one cord of wood chips, 3.6 m³, in less than a day and is a viable alternative to other manual wood-processing methods. In addition, the global scaling up of production of the wood chipper is considered, indicating that the mass production of the wood chipper could accelerate the transition of wood gas production methods from manual to machine-driven immediately after a catastrophic event. Full article

Open-top chambers (OTCs) consist of semi-open enclosures used to investigate the impact of elevated carbon dioxide [CO₂] on crops and larger plant communities. OTCs have lower operational costs than alternatives such as controlled environment cabinets and Free Air Carbon Dioxide Enrichment (FACE). A low-cost design is presented for an OTC with a surface area of 1.2 m² and a target elevated CO₂ concentration [CO₂] of 650 µmol mol⁻¹ adequate for trials involving cereals or grain legumes. The elevated CO₂ chambers maintained an average concentration ± standard deviation of 652 ± 37 µmol mol⁻¹ despite wind and air turbulences, in comparison to 407 ± 10 µmol mol⁻¹ for non-enriched chambers. Relative to ambient (non-chamber) conditions, plants in the chambers were exposed to slightly warmer conditions (2.3 °C in daylight hours; 0.6 °C during night environment). The materials’ cost for constructing the chambers was USD 560 per chamber, while the CO₂ control system for four chambers dedicated to CO₂-enriched conditions cost USD 5388. To maintain the concentration of 650 µmol mol⁻¹ during daylight hours, each chamber consumed 1.38 L min⁻¹ of CO₂. This means that a size G CO₂ cylinder was consumed in 8–9 days in the operation of two chambers (at USD 40). Full article

This study presents the design, build, and evaluation of a laboratory cam profile measuring machine tailored to demonstrate the mechanical principles and applications of various cam shapes. Utilizing a diverse set of cam profiles, the machine effectively converts rotational motion into measurable linear motion, achieving a range of motion profiles, including rising, declining, steady, and instantaneous actions. Key components of the machine include an angle gauge for precise rotational measurements and a linear dial indicator for accurately gauging the cam-induced displacement. This setup facilitates the measuring of displacement, and computation of velocity and acceleration for each cam shape, offering a dynamic visual and numerical aid for engineering and design. Full article

Additive manufacturing has emerged as a transformative methodology in numerous engineering domains, with the fabrication of antennas and electromagnetic devices being a promising application area. This study presents a comprehensive review of the application of these technologies for manufacturing electromagnetic devices, offering a categorized analysis based on different types of additive manufacturing techniques. Each category is examined, and its characteristics are briefly described, highlighting not only the most innovative and significant devices fabricated using specific technologies, but also identifying their limitations and strengths. Through a dual analysis, this paper provides a deep understanding of the potential of and challenges associated with using different additive manufacturing technologies in the design and crafting of electromagnetic components. Moreover, this review offers recommendations for future studies, suggesting how the unique features of this new manufacturing paradigm could be further leveraged for breakthroughs in the electromagnetic field. Full article