Automotive Emission Control Catalysts

A special issue of Catalysts (ISSN 2073-4344). This special issue belongs to the section "Environmental Catalysis".

Deadline for manuscript submissions: closed (31 January 2016) | Viewed by 62710

Special Issue Editors


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Guest Editor
Catalyst Development Center, Basic Materials & Chemicals R&D / LG Chem Research Park, 188, Munji-ro, Yuseong-gu, Daejeon 34122, Republic of Korea
Interests: environmental catalysis; automotive catalysis; lean NOx catalysts; biofuels; spatiotemporally resolved measurement of catalytic reactions

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Guest Editor
Department of Chemical Engineering, University of Chemistry and Technology, Prague, Technicka 5, CZ 166 28 Prague, Czech Republic
Interests: heterogeneous catalytic reactors; exhaust gas aftertreatment; reaction kinetics; mathematical modeling; diffusion in porous materials

Special Issue Information

Dear Colleagues,

Emission control catalysts constitute an essential part of today’s vehicles powered by internal combustion engines, mitigating the harmful effects of pollutants in the exhaust gas. Despite the impressive advances made since the introduction of the first catalytic converters in the 1970s, there is a continued need for more effective after-treatment systems. Indeed, besides the ever tightening emission regulations, the automotive catalysts are expected to perform at progressively lower exhaust temperatures. Driven by public concern on energy security and climate change, the efficiency of internal combustion engines is improving at a rapid pace entailing a significant reduction in the exhaust temperature. To address this so-called low-temperature challenge—achieve over 90% conversion at 150 °C or lower—without compromising the catalyst cost and vehicle fuel economy, enhanced catalysts and operating strategies need to be developed. It necessitates further research on novel catalytic materials, fundamental details of catalyst structure, reaction mechanisms, kinetics, and deactivation processes.

This Special Issue focuses on recent developments in automotive emission control catalysts, including: (1) novel catalytic materials and catalyst designs; (2) scientific understanding of reaction pathways, kinetics, and deactivation mechanisms; (3) strategies for mitigation of catalyst deactivation and/or for catalyst regeneration; and (4) mathematical modeling.

Dr. Jae-Soon Choi
Dr. Petr Kočí
Guest Editors

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Keywords

  • Automotive catalysts
  • Exhaust gas after-treatment
  • Three-way catalysts
  • Diesel oxidation catalysts
  • Selective catalytic reduction
  • NOx storage-reduction
  • Lean NOx traps
  • Particulate filters
  • Hydrocarbon traps
  • Passive NOx adsorbers

Published Papers (9 papers)

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Editorial

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160 KiB  
Editorial
Automotive Emission Control Catalysts
by Jae‐Soon Choi and Petr Kočí
Catalysts 2016, 6(10), 155; https://doi.org/10.3390/catal6100155 - 06 Oct 2016
Cited by 6 | Viewed by 5204
Abstract
Emission control catalysts constitute an essential part of today’s vehicles powered by internal combustion engines, mitigating the harmful effects of pollutants in the exhaust such as carbon monoxide, hydrocarbons, nitrogen oxides, and particulate matter [1].[...] Full article
(This article belongs to the Special Issue Automotive Emission Control Catalysts)

Research

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2728 KiB  
Article
Adsorption and Oxidation Investigations over Pt/Al2O3 Catalyst: A Microcalorimetric Study
by Oana Mihai, Derek Creaser and Louise Olsson
Catalysts 2016, 6(5), 73; https://doi.org/10.3390/catal6050073 - 17 May 2016
Cited by 7 | Viewed by 5231
Abstract
The differential adsorption heats of oxygen and NO, as well as catalytic oxidation behavior during NO oxidation and NO2 dissociation reactions over supported Pt-catalysts, were investigated by microcalorimetric measurements. The average heat of adsorption (∆H) of oxygen ranged from 310 kJ/mol at [...] Read more.
The differential adsorption heats of oxygen and NO, as well as catalytic oxidation behavior during NO oxidation and NO2 dissociation reactions over supported Pt-catalysts, were investigated by microcalorimetric measurements. The average heat of adsorption (∆H) of oxygen ranged from 310 kJ/mol at 200 °C to 289 kJ/mol at 400 °C. Over this temperature range formation of platinum oxides and coverage dependence caused variations in the apparent heat of adsorption. NO heat of adsorption from 50 to 150 °C was near constant with an average value of 202 kJ/mol over the temperature range. Full article
(This article belongs to the Special Issue Automotive Emission Control Catalysts)
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5728 KiB  
Article
Impact of Lubricant Additives on thePhysicochemical Properties and Activity of Three‐Way Catalysts
by Chao Xie, Todd J. Toops, Michael J. Lance, Jun Qu, Michael B. Viola, Samuel A. Lewis, Donovan N. Leonard and Edward W. Hagaman
Catalysts 2016, 6(4), 54; https://doi.org/10.3390/catal6040054 - 04 Apr 2016
Cited by 22 | Viewed by 6010
Abstract
As alternative lubricant anti‐wear additives are sought to reduce friction and improve overall fuel economy, it is important that these additives are also compatible with current emissions control catalysts. In the present work, an oil‐miscible phosphorous‐containing ionic liquid (IL), trihexyltetradecylphosphonium bis(2‐ethylhexyl) phosphate ([P [...] Read more.
As alternative lubricant anti‐wear additives are sought to reduce friction and improve overall fuel economy, it is important that these additives are also compatible with current emissions control catalysts. In the present work, an oil‐miscible phosphorous‐containing ionic liquid (IL), trihexyltetradecylphosphonium bis(2‐ethylhexyl) phosphate ([P66614][DEHP]), is evaluated for its impact on three‐way catalysts (TWC) and benchmarked against the industry standard zinc‐dialkyl‐dithio‐phosphate (ZDDP). The TWCs are aged in different scenarios: neat gasoline (no‐additive, or NA), gasoline+ZDDP, and gasoline+IL. The aged samples, along with the as‐received TWC, are characterized through various analytical techniques including catalyst reactivity evaluation in a bench‐flow reactor. The temperatures of 50% conversion (T50) for the ZDDP‐aged TWCs increased by 30, 24, and 25 °C for NO, CO, and C3H6, respectively, compared to the no‐additive case. Although the IL‐aged TWC also increased in T50 for CO and C3H6, it was notably less than ZDDP, 7 and 9 °C, respectively. Additionally, the IL‐aged samples had higher water‐gas‐shift reactivity and oxygen storage capacity than the ZDDP‐aged TWC. Characterization of the aged samples indicated the predominant presence of CePO4 in the ZDDP‐aged TWC aged by ZDDP, while its formation was retarded in the case of IL where higher levels of AlPO4 is observed. Thus, results in this work indicate that the phosphonium‐phosphate IL potentially has less adverse impact on TWC than ZDDP. Full article
(This article belongs to the Special Issue Automotive Emission Control Catalysts)
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1654 KiB  
Article
Mechanistic Investigation of the Reduction of NOx over Pt- and Rh-Based LNT Catalysts
by Lukasz Kubiak, Lidia Castoldi, Luca Lietti, Stanislava Andonova and Louise Olsson
Catalysts 2016, 6(3), 46; https://doi.org/10.3390/catal6030046 - 15 Mar 2016
Cited by 14 | Viewed by 4853
Abstract
The influence of the noble metals (Pt vs. Rh) on the NOx storage reduction performances of lean NOx trap catalysts is here investigated by transient micro-reactor flow experiments. The study indicates a different behavior during the storage in that the Rh-based [...] Read more.
The influence of the noble metals (Pt vs. Rh) on the NOx storage reduction performances of lean NOx trap catalysts is here investigated by transient micro-reactor flow experiments. The study indicates a different behavior during the storage in that the Rh-based catalyst showed higher storage capacity at high temperature as compared to the Pt-containing sample, while the opposite is seen at low temperatures. It is suggested that the higher storage capacity of the Rh-containing sample at high temperature is related to the higher dispersion of Rh as compared to Pt, while the lower storage capacity of Rh-Ba/Al2O3 at low temperature is related to its poor oxidizing properties. The noble metals also affect the catalyst behavior upon reduction of the stored NOx, by decreasing the threshold temperature for the reduction of the stored NOx. The Pt-based catalyst promotes the reduction of the adsorbed NOx at lower temperatures if compared to the Rh-containing sample, due to its superior reducibility. However, Rh-based material shows higher reactivity in the NH3 decomposition significantly enhancing N2 selectivity. Moreover, formation of small amounts of N2O is observed on both Pt- and Rh-based catalyst samples only during the reduction of highly reactive NOx stored at 150 °C, where NOx is likely in the form of nitrites. Full article
(This article belongs to the Special Issue Automotive Emission Control Catalysts)
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942 KiB  
Article
On the Effect of Preparation Methods of PdCe-MOR Catalysts as NOx CH4-SCR System for Natural Gas Vehicles Application
by Acácio Nobre Mendes, Maria Filipa Ribeiro, Carlos Henriques and Patrick Da Costa
Catalysts 2015, 5(4), 1815-1830; https://doi.org/10.3390/catal5041815 - 27 Oct 2015
Cited by 9 | Viewed by 5570
Abstract
In the present work, the effect of several parameters involved in the preparation of PdCe-HMOR catalysts active for NOx selective catalytic reduction with methane (NOx CH4-SCR) was studied. Results show that the catalytic performance of Pd-HMOR is better when [...] Read more.
In the present work, the effect of several parameters involved in the preparation of PdCe-HMOR catalysts active for NOx selective catalytic reduction with methane (NOx CH4-SCR) was studied. Results show that the catalytic performance of Pd-HMOR is better when palladium is introduced by ion-exchange, namely at room temperature. It was also shown that Pd loading does not influence the formation of cerium species, namely surface Ce4+ (CeO2) species and CeO2 species in interaction with Pd. However, when Ce is introduced before Pd, more surface CeO2 species are stabilized in the support and less CeO2 become in interaction with Pd, which results in a worse NOx CH4-SCR catalytic performance. Full article
(This article belongs to the Special Issue Automotive Emission Control Catalysts)
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887 KiB  
Article
Part II: Oxidative Thermal Aging of Pd/Al2O3 and Pd/CexOy-ZrO2 in Automotive Three Way Catalysts: The Effects of Fuel Shutoff and Attempted Fuel Rich Regeneration
by Qinghe Zheng, Robert Farrauto and Michel Deeba
Catalysts 2015, 5(4), 1797-1814; https://doi.org/10.3390/catal5041797 - 23 Oct 2015
Cited by 44 | Viewed by 8605
Abstract
The Pd component in the automotive three way catalyst (TWC) experiences deactivation during fuel shutoff, a process employed by automobile companies for enhancing fuel economy when the vehicle is coasting downhill. The process exposes the TWC to a severe oxidative aging environment with [...] Read more.
The Pd component in the automotive three way catalyst (TWC) experiences deactivation during fuel shutoff, a process employed by automobile companies for enhancing fuel economy when the vehicle is coasting downhill. The process exposes the TWC to a severe oxidative aging environment with the flow of hot (800 °C–1050 °C) air. Simulated fuel shutoff aging at 1050 °C leads to Pd metal sintering, the main cause of irreversible deactivation of 3% Pd/Al2O3 and 3% Pd/CexOy-ZrO2 (CZO) as model catalysts. The effect on the Rh component was presented in our companion paper Part I. Moderate support sintering and Pd-CexOy interactions were also experienced upon aging, but had a minimal effect on the catalyst activity losses. Cooling in air, following aging, was not able to reverse the metallic Pd sintering by re-dispersing to PdO. Unlike the aged Rh-TWCs (Part I), reduction via in situ steam reforming (SR) of exhaust HCs was not effective in reversing the deactivation of aged Pd/Al2O3, but did show a slight recovery of the Pd activity when CZO was the carrier. The Pd+/Pd0 and Ce3+/Ce4+ couples in Pd/CZO are reported to promote the catalytic SR by improving the redox efficiency during the regeneration, while no such promoting effect was observed for Pd/Al2O3. A suggestion is made for improving the catalyst performance. Full article
(This article belongs to the Special Issue Automotive Emission Control Catalysts)
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15426 KiB  
Article
Part I: A Comparative Thermal Aging Study on the Regenerability of Rh/Al2O3 and Rh/CexOy-ZrO2 as Model Catalysts for Automotive Three Way Catalysts
by Qinghe Zheng, Robert Farrauto, Michel Deeba and Ioannis Valsamakis
Catalysts 2015, 5(4), 1770-1796; https://doi.org/10.3390/catal5041770 - 23 Oct 2015
Cited by 43 | Viewed by 10753
Abstract
The rhodium (Rh) component in automotive three way catalysts (TWC) experiences severe thermal deactivation during fuel shutoff, an engine mode (e.g., at downhill coasting) used for enhancing fuel economy. In a subsequent switch to a slightly fuel rich condition, in situ catalyst regeneration [...] Read more.
The rhodium (Rh) component in automotive three way catalysts (TWC) experiences severe thermal deactivation during fuel shutoff, an engine mode (e.g., at downhill coasting) used for enhancing fuel economy. In a subsequent switch to a slightly fuel rich condition, in situ catalyst regeneration is accomplished by reduction with H2 generated through steam reforming catalyzed by Rh0 sites. The present work reports the effects of the two processes on the activity and properties of 0.5% Rh/Al2O3 and 0.5% Rh/CexOy-ZrO2 (CZO) as model catalysts for Rh-TWC. A very brief introduction of three way catalysts and system considerations is also given. During simulated fuel shutoff, catalyst deactivation is accelerated with increasing aging temperature from 800 °C to 1050 °C. Rh on a CZO support experiences less deactivation and faster regeneration than Rh on Al2O3. Catalyst characterization techniques including BET surface area, CO chemisorption, TPR, and XPS measurements were applied to examine the roles of metal-support interactions in each catalyst system. For Rh/Al2O3, strong metal-support interactions with the formation of stable rhodium aluminate (Rh(AlO2)y) complex dominates in fuel shutoff, leading to more difficult catalyst regeneration. For Rh/CZO, Rh sites were partially oxidized to Rh2O3 and were relatively easy to be reduced to active Rh0 during regeneration. Full article
(This article belongs to the Special Issue Automotive Emission Control Catalysts)
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385 KiB  
Article
VOx Surface Coverage Optimization of V2O5/WO3-TiO2 SCR Catalysts by Variation of the V Loading and by Aging
by Adrian Marberger, Martin Elsener, Davide Ferri and Oliver Kröcher
Catalysts 2015, 5(4), 1704-1720; https://doi.org/10.3390/catal5041704 - 14 Oct 2015
Cited by 82 | Viewed by 8625
Abstract
V2O5/WO3-TiO2 selective catalytic reduction (SCR) catalysts with a V2O5 loading of 1.7, 2.0, 2.3, 2.6, 2.9, 3.2 and 3.5 wt. % were investigated in the fresh state and after hydrothermal aging at 600 [...] Read more.
V2O5/WO3-TiO2 selective catalytic reduction (SCR) catalysts with a V2O5 loading of 1.7, 2.0, 2.3, 2.6, 2.9, 3.2 and 3.5 wt. % were investigated in the fresh state and after hydrothermal aging at 600 °C for 16 h. The catalysts were characterized by means of nitrogen physisorption, X-ray diffraction and X-ray absorption spectroscopy. In the fresh state, the SCR activity increased with increasing V loading. Upon aging, the catalysts with up to 2.3 wt. % V2O5 exhibited higher NOx reduction activity than in the fresh state, while the catalysts with more than 2.6 wt. % V2O5 showed increasing deactivation tendencies. The observed activation and deactivation were correlated with the change of the VOx and WOx surface coverages. Only catalysts with a VOx coverage below 50% in the aged state did not show deactivation tendencies. With respect to tungsten, above one monolayer of WOx, WO3 particles were formed leading to loss of surface acidity, sintering, catalyst deactivation and early NH3 slip. An optimal compromise between activity and hydrothermal aging resistance could be obtained only with V2O5 between 2.0 and 2.6 wt. %. Full article
(This article belongs to the Special Issue Automotive Emission Control Catalysts)
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834 KiB  
Article
Use of a µ-Scale Synthetic Gas Bench for Direct Comparison of Urea-SCR and NH3-SCR Reactions over an Oxide Based Powdered Catalyst
by Mickael Seneque, Fabien Can, Daniel Duprez and Xavier Courtois
Catalysts 2015, 5(3), 1535-1553; https://doi.org/10.3390/catal5031535 - 04 Sep 2015
Cited by 10 | Viewed by 6635
Abstract
The selective catalytic reduction (SCR) of NOx by NH3 has been extensively studied in the literature, mainly because of its high potential to remediate the pollution of diesel exhaust gases. The implementation of the NH3-SCR process into passenger cars [...] Read more.
The selective catalytic reduction (SCR) of NOx by NH3 has been extensively studied in the literature, mainly because of its high potential to remediate the pollution of diesel exhaust gases. The implementation of the NH3-SCR process into passenger cars requires the use of an ammonia precursor, provided by a urea aqueous solution in the conventional process. Although the thermal decomposition and hydrolysis mechanisms of urea are well documented in the literature, the influence of the direct use of urea on the NOx reduction over SCR catalysts may be problematic. With the aim to evaluate prototype powdered catalysts, a specific synthetic gas bench adjusted to powdered material was developed, allowing the use of NH3 or urea as reductant for direct comparison. The design of the experimental setup allows vaporization of liquid urea at 200 °C under 10 bar using an HPLC pump and a micro injector of 50 μm diameter. This work presents the experimental setup of the catalytic test and some remarkable catalytic results towards further development of new catalytic formulations specifically dedicated to urea-SCR. Indeed, a possible divergence in terms of DeNOx efficiency is evidenced depending on the nature of the reductant, NH3 or urea solution. Particularly, the evaluated catalyst may not allow an optimal NOx conversion because of a lack in ammonia availability when the urea residence time is shortened. This is attributed to insufficient activity of isocyanic acid (HNCO) hydrolysis, which can be improved by addition upstream of an active solid for the hydrolysis reaction such as ZrO2. Thus, this µ-scale synthetic gas bench adjusted to powdered materials enables the specific behaviour of urea use for NOx reduction to be demonstrated. Full article
(This article belongs to the Special Issue Automotive Emission Control Catalysts)
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