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10 August 2019

Scour at Bridge Foundations in Supercritical Flows: An Analysis of Knowledge Gaps

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1
Department of Civil Engineering, University of Concepción, Edmundo Larenas 215, Concepción 4030000, Chile
2
University of Lyon, INSA de Lyon, LMFA, 20 avenue Einstein, 69621 Villeurbanne CEDEX, France
3
Centre d’Analyse Comportementale des Ouvrages Hydrauliques (CACOH), Compagnie Nationale du Rhône, 69007 Lyon, France
4
Irstea, UR RiverLy, centre de Lyon-Villeurbanne, 5 Rue de la Doua, CS 20244, F-69625 Villeurbanne CEDEX, France

Abstract

The scour at bridge foundations caused by supercritical flows is reviewed and knowledge gaps are analyzed focusing on the flow and scour patterns, available measuring techniques for the laboratory and field, and physical and advanced numerical modeling techniques. Evidence suggests that the scour depth caused by supercritical flows is much smaller than expected, by an order of magnitude compared to that found in subcritical flows, although the reasons for this behavior remain still unclear. Important questions on the interaction of the horseshoe vortex with the detached hydraulic-jump and the wall-jet flow observed in supercritical flows arise, e.g., does the interaction between the flow structures enhance or debilitate the bed shear stresses caused by the horseshoe vortex? What is the effect of the Froude number of the incoming flow on the flow structures around the foundation and on the scour process? Recommendations are provided to develop and adapt research methods used in the subcritical flow regime for the study of more challenging supercritical flow cases.

1. Introduction

A vast amount of research on scour at bridge piers and abutments (referred here to as bridge foundations) has been conducted in the past, mostly focusing on results obtained from flume experiments with subcritical flow conditions, i.e., with a Froude number smaller than 1 and sand as a bed material. Even though some issues are still unresolved, the current knowledge has enabled the development of a number of guidelines for bridge design in different countries, e.g., HEC-18 in the US [1], in New Zealand [2], DWA-M529 in Germany [3], and the Ministry of Public Works in Chile [4], among others. However, there is an important lack of knowledge in transferring these methodologies and theories to bridge foundation design when they are placed in rivers with supercritical flow conditions.
Large-scale supercritical free-surface flows can occur in different environments. Some examples can be found in cases of flooded urban streets, fish-ways, tsunami inland flows, coastal channels, and mountain rivers. This paper focuses on the flow and scouring patterns at bridge foundations in rivers with supercritical conditions. The occurrence of supercritical flows in rivers is defined by high longitudinal slopes (>1%) and/or rapid flood waves. Commonly, steep rivers present gravel beds or mixtures of fine and coarse sediments, containing all possible sizes, from clay and silt up to boulders tens of centimeters in size. In dentritic networks, streams with a low Strahler’s order (i.e., <3) are steep and produce flash floods but normally possess a small cross-sectional width. Therefore, deck bridges without foundations in these riverbeds are usually selected. At piedmont, however, rivers widen and it is common to observe cross sections with widths over 50 m, where bridge foundations may have to be included. Salient examples of such configurations are often encountered in steep watersheds subjected to heavy rains, such as on the Panamericana Route along Perú and Chile, La Réunion Island (Indian Ocean) in Taiwan or Japan, and also in a few European Alpine piedmont rivers (Figure 1). The examples in Figure 1 clearly highlight that supercritical flows are associated with a significant amount of energy for scouring and dynamic loading of the superstructure. Wood debris can also enhance the risk of pier stability. Such flows thus produce among the worst hydraulic conditions for bridge design. A recent bridge collapse due to scour in a supercritical flow occurred at the Rivière Saint Etienne in the La Réunion island due to cyclone Gamède. This bridge, which connected a road with traffic of 65,000 vehicles per day, collapsed and modified the terrestrial transport route for a long time (Figure 1f,g), thereby producing large economic losses. This event motivated, in France, the funding of specific experimental studies on flow and scour patterns around bridge foundations in supercritical flows, thus opening a new line of research. This event also evidenced an important lack of knowledge, with implications for the hydraulic design of bridge foundations in many regions of the world where supercritical conditions occur. Indeed, high flow velocities, along with high sediment transport and turbidity, rapid changes in the local morphology, and air entrainment make it complex and sometimes impossible to perform flow and scour measurements in the field [5] or even in laboratory facilities [6].
Figure 1. Photographs of supercritical flows at bridge piers in the Biobío River, Chile (a), La Rivière des Galets, La Réunion island (b), The Choshui River, Taiwan ((c) [7]), and the Arc-en-Maurienne River, France ((d) and (e) [8]). Photographs of the bridge at Rivière St-Etienne (La Réunion island) before (f) and after (g) the 2007 collapse ((g) [9]). Red arrows indicate the flow direction.
In this paper, we identify the knowledge gaps in scour at bridge foundations in rivers with supercritical flows. These problem areas can be summarized as knowledge gaps in flow dynamics, past obstacles in flat and scoured beds, and scour patterns and mechanisms. This paper also reviews the applicability and limitations of the existing methodological approaches typically used in subcritical flows and sand beds, including field and laboratory measuring techniques for flow and scour, as well as physical and numerical modeling techniques. The link between experimental or numerical work at the local process scale and the long-term river dynamics that finally determine bridge failures is also highlighted. In most cases, we are forced to start with a well-studied case of scour in sand caused by a subcritical flow to provide a referential basis. The paper concludes with final remarks on the results of our analysis.

2. Flow Patterns around Bridge Foundations

Scour at bridge foundations involves complex interactions between the three-dimensional, unsteady, and turbulent flow, and the movable riverbed. The flow patterns around foundations have been described for cylinders mounted on plane beds, as well as for cylinders in scoured holes in both sub and supercritical flows. Important differences in the flow field around bridge foundations can be highlighted between these two flow regimes.

2.1. Surface Mounted Emerging Obstacles on Flat Beds

2.1.1. Subcritical Flows

Because of the adverse pressure gradient induced by an obstacle mounted on a flat surface, the incoming flow separates at the upstream junction of the obstacle and the bed, reorganizing into a complex large-scale dynamically-rich coherent structure, known as a horseshoe vortex (HSV) system, which wraps around the front and the flanks of the obstacle [10,11]. The turbulent HSV system presents a bi-modality of the probability density functions of velocity and pressure fluctuations with two dominant modes called the backflow and the zero–flow modes [11,12]. The study in [13] documented the presence of a third mode, the intermediate mode, which is described as a mode close to the zero-flow mode, but with less intensity in the vertical velocity component of the near-wall jet [14,15,16]. The main HSV interacts with larger structures, impinging the separated region from upstream, as well as with hairpin vortices that develop underneath the horseshoe vortices [12,17,18]. The stagnation pressure causes an additional bow wave at the upstream free surface, adjacent to the obstacle, which, in the upstream symmetry plane, rotates in a direction opposite to the HSV. The stagnation pressure also causes a sideward acceleration of the flow at the sides of the cylinder [19].

2.1.2. Supercritical Flows

The study in [20] recently showed that the flow pattern around an obstacle in a supercritical flow varies as a function of the obstacle width (D) to flow depth (h) ratio, distinguishing the following patterns:
The detached hydraulic jump pattern: at high ratios of obstacle width to flow depth, i.e., D/h > 0.5–2.0 a bow-wave like, detached, hydraulic jump takes place in front of the obstacle [21]. From up to downstream, the flow first slows down to pass from the supercritical to subcritical regime and eventually stops at the upstream face of the obstacle. This transition from the super- to sub-critical regime takes place through the detached hydraulic jump wrapping around the obstacle (Figure 2a). The foot of the hydraulic jump then follows a hyperbolic curve in the horizontal plane. Near the obstacle, the flow is in the subcritical regime, so a horseshoe vortex occurs in the near-bed region at the foot of the foundation. The foot of the horseshoe vortex then follows an elliptic curve [21]. Moreover, the separation distance between the obstacle and both the detached jump and the horseshoe vortex appears to increase with the non-dimensional flow depth (h/D) and decreases with the Froude number of the incoming flow [22].
Figure 2. Flow patterns upstream of a rectangular emerging foundation in supercritical flow: (a) detached hydraulic jump and (b) wall jet pattern (adapted from [20]). HSV, horseshoe vortex.
The wall jet pattern: at small ratios of foundation width to flow depth (i.e., D/h < 0.5–2.0) a so-called wall-jet-like bow wave develops (Figure 2b; [20]). The flow remains in the supercritical regime (unaffected by the presence of the obstacle) until reaching the foot of the obstacle. There, it deviates and goes up along the upstream face of the obstacle and slightly towards its sides, where it is evacuated and falls down in the flow further downstream. Part of the up-going flow rolls backward and falls down at the foot of the obstacle in periodic reverse spillage.

2.2. Foundations with Scour Hole

2.2.1. Subcritical Flows

The HSV system around a scoured foundation presents similar patterns to systems around a cylinder on a plane bed, namely bimodal near wall velocity distributions, sizess, and frequencies that scale with the Reynolds number [18,23,24]. Turbulence properties are also reported by [25,26].

2.2.2. Supercritical Flows

To the best of our knowledge, no velocity measurements have been carried out in the scour hole of a foundation in a supercritical flow. The only available information are flow depths measured under laboratory conditions by [27]. These measurements were obtained using a clear-water turbulent inflow with mobile bed conditions and D/h ≈ 10. In the presence of a scour hole, a detached hydraulic jump wrapping around the abutment was observed, as in the plane bed case, but with the detached hydraulic jump closer to the obstacle. Additionally, two parallel bow waves smaller elevations were also visible downstream from the obstacle (Figure 3).
Figure 3. 2D field of water level around a scoured rectangular abutment in a clear-water supercritical flow by [27]. (a) Photograph at initial stage of scour, and (b) measured flow depth field at the quasi equilibrium stage of scour.

3. Scour around Bridge Foundations

Comprehensive studies on the variables controlling the maximum scour depth have been conducted since the state-of-the-art paper by [28]. The available information mostly corresponds to the case of scour in sand, with few exceptions for cases of scour in fine sediments [29,30,31,32] and gravel bed rivers [33,34,35,36,37,38]). Further, researchers have concentrated on the dynamics of scour [39,40,41,42]. A detailed description of the functional relationships between scour and its controlling variables [43,44] are out of the scope of the present paper. In this section, we focus on scour patterns.

3.1. Subcritical Flows

The researchers in [45] conducted an experimental study of clear water scouring around a circular cylinder, identifying the HSV as the main scour mechanism, due to the enhanced bed shear stress under the horseshoe vortices. The authors in [46] used numerical simulations of the flow field in the scour hole around a cylinder to show the importance of side slides in the scouring process. The study in [47] showed differences in the scour mechanism, depending on the flow intensity (I), i.e., the ratio between the flow velocity and the critical velocity for the incipient motion of sediment particles. From the minimum scour formation threshold at I ≈ 0.4 to 0.6, to the incipient motion condition at I = 1, clear-water conditions dominate, and the HSV and downflow produce sediment entrainment and landslides, which enlarge the scour hole over time. For intensities of 1.0 < I < ≈ 4.0, a bedload occurs, and fluctuations of the scour depth in time can be observed due to the bedforms entering the scour hole. For I > 4.0, entrainment into suspension occurs at the undisturbed bed, and refilling of the scour hole due to deposition is expected during the falling stage of floods. The study in [48] described the morphological evolution of dune-like bed forms downstream of bridge piers and abutments that are generated by local scour. Recently, the authors in [49] conducted experiments that clearly distinguished two different scour modes: one, at the onset of erosion arising at the base of the cylinder and usually ascribed to the wrapping horseshoe vortex, which was determined and rationalized by a flow contraction effect, and another one, visible downstream of the cylinder, which consists of two side-by-side elongated holes. This pattern is observed for flow regimes close to the horseshoe scour onset, whose growth usually inhibits its spatio-temporal development.

3.2. Supercritical Flows

The study in [50] measured the maximum scour depths at piers in live-bed experiments for several flow configurations, including seven flows in the supercritical regime (Figure 4). For these flow conditions, no major increase in the maximum scour depth was reported as the Froude number exceeds 1.
Figure 4. Measured maximum scour depth for flows in the supercritical regime: available configurations in the literature, with Fr as the Froude number.
The authors in [27] reported on scour at an abutment (h/D = 0.095) in a supercritical flow with clear-water conditions. The flow pattern was of the detached hydraulic jump type. The scour hole extended far downstream from the abutment sides (Figure 5a). Two symmetric deposition zones were observed downstream, separated by a streamwise valley of almost zero deposition elevation, with a magnitude of maximum deposition elevation about half the maximum erosion measured in the scour hole. The maximum scour depth at equilibrium was observed along the nose and the upstream part of the lateral faces of the abutment (see Figure 5b). Interestingly, the temporal evolution of the maximum scour depth agreed well with the scour formula in [51] for subcritical flows, when considering the conjugate depth and velocity downstream the straight hydraulic jump (see Figure 5c) as input flow parameters. More experimental evidence for the extrapolation of the results in [27] is needed, as the researchers in [27] investigated only a single flow configuration, with a low Reynolds number (Figure 4).
Figure 5. Clear-water scour at bridge foundations in experiments with a supercritical flow. Photograph of the clear water scour from [27] (a), with the corresponding normalized topography (zb being the bed elevation) at equilibrium (b) and the measured time evolution of normalized maximum scour depth zmax (symbols) along with the prediction (plain line) obtained with the scour formula for subcritical flows [51] (c); live bed scour experiments from [6] (d), the flow pattern seen from downstream the pile (e), the metal rod comb used to measure the scour hole during the experiment (f), the scour shape at quasi-equilibrium after 2 hours at a pile of 6 cm in diameter in a 1.4 m/s flow condition (g, h), and the maximum normalized scour depth measured at the foot of the piles as a function of the flow intensity, I (i).
The study in [6] investigated scour at a pier or abutment in a supercritical flow using a 1:50 physical model of the projected bridge on the Rivière des Galets, located in the CNR (Compagnie Nationale du Rhône) laboratory (Figure 5d) to assess the shape and depth of the scour hole for different foundation diameters and approaching flow conditions. The ratio between the flow depth and pile diameter ranged between 0.4 and 1.8 (Figure 4), resulting in a wall-jet or detached jump flow patterns. Incoming velocities ranged from 1 to 2 m/s under a steady flow regime. The model sediment was scaled geometrically and consisted of a non-uniform mixture of sand and gravel, with a mean diameter of 1.8 mm. Around 20 tons of sand were supplied during running experiments to keep the sediment bed in equilibrium. Unfortunately, experimental conditions (turbidity of water, bed load displacement, high flow velocity) did not allow the researchers to measure the hydrodynamics in the scour hole. The measurements of the scour depth during the test were carried out using three rows of metal rods in a comb arrangement (see Figure 5f), while the equilibrium scour (see Figure 5g) was measured using an automatic tacheometer after drying the bed (Figure 5h). Figure 5i shows the maximum scour depths for a range of pier diameters and approaching flow velocities, with a flow intensity I up to 4. The maximum scour depth after the experiments appears to vary between 0.9 and 2.5 times the pier diameter, demonstrating that the scour is not as high as expected from the extrapolation of the results from subcritical flows, even though the flow velocities are much higher.

5. Discussion and Conclusions

Bridges with foundations in river beds with supercritical flow regimes are frequent and can be found worldwide. Handling the scouring process that takes place in this type of flow (e.g., with bed sills [106]) is crucial for the structural integrity of bridges, transportation systems, and the safety of users. Scour around piers overlaps with several processes occurring at different spatial and temporal scales, such as bed degradation and aggradation, dynamic braiding or meandering, and the formation/destruction of antidunes, large woody debris [69], barbs [107,108,109], or spur dikes for preserving the desired water depth [110]. Moreover, extreme flood events produce rapid changes of the local riverbed morphology, affecting the scouring process at bridge foundations. The temporal dynamics of scour, then, are intimately linked with sediment transport. This paper focused on the knowledge, gaps, and open questions related to local scour at bridge foundations in supercritical flows. From our review, the controlling mechanisms of scour in supercritical flows differ from those controlling scour in subcritical flows, due to the appearance of a detached hydraulic jump or vertical wall-jet patterns [20]. Interactions with the horseshoe and wake vortex systems (and also with the sediment motion) remain nearly unexplored (except for the work in [21]). The unexpected scour depth in the available experiments [6,27] suggests that the maximum scour depth in supercritical flows might be of comparable magnitude to that occurring in subcritical flows, even though the flow intensity is much higher. Further research is needed to understand the controlling parameters of the scour in supercritical flows.

5.1. Measuring Techniques for Flow in the Laboratory

Laboratory scour experiments with supercritical flows should avoid intrusive measuring techniques due to their important effect on the flow field (especially creating surface waves). Efforts should be made to transfer some widely used optical techniques from fluid mechanics to the hydraulics of supercritical flows, such as high speed image based velocimetry, including two dimensional and stereo PIV/PTV, or even the use of tomographic velocimetry, taking advantage of techniques like index matching to access the flow field in the scour hole.

5.2. Measuring Techniques for Scour in the Laboratory

Scour hole geometry might be best measured with precision ultrasonic or optic distance sensors. However, important constraints appear for intrusive instruments, such as sonars, especially at the laboratory scale because the size of the instrument can alter the flow field and create surface waves. Thus, the use of video cameras placed inside transparent bridge elements is recommended to record the maximum scour depth at the front of the bridge foundation over time.

5.3. Measuring Techniques for Flow in the Field

Field measurements of the supercritical flow at bridges might provide a good idea of the flow velocity upstream of the impacted foundations. Accessibility is, by far, identified as the main constraint in the use of intrusive equipment, so radar velocimeters [70] and video analysis, such as LSPIV [71], are recommended. As these methods provide only the surface velocity, further research is needed to correlate this data with the corresponding flow field and features.

5.4. Measuring Techniques for Scour in the Field

A major issue for river engineers dealing with bridge foundation design is to evaluate all the processes that could affect erosion for a better assessment of the scouring intensity and, consequently, a better optimization of the bridge foundation cost. Three main processes affecting the bed level generally include (i) the overall long-term bed evolution linked to the river equilibrium (indeed, many rivers in the world suffers from erosion due to gravel mining or damming [111]); (ii) the natural river breath during a flood, leading to global erosion during the rising part of the flood and global deposition during the ebb part of the flood; and (iii) local erosion at the bridge foundation. Eventually, long term evolution should be tackled by being able to estimate the maximum erosion during an event but also to estimate the refilling of the scour after this event. Monitoring of very dynamic rivers remains quite difficult but obviously needs some investment to be able to verify the upscaling limits from laboratory experiments. The measurement of the local scour depth at real bridges in supercritical flows or during floods has succeeded until now by only using the numbered brick method [5,75]. Further research is needed to develop methods using the structural behavior of the bridge for scour measurement. These kinds of indirect methods would allow for scour monitoring in complex hydro-sedimentary conditions.

5.5. Physical Modeling of Scour in Supercritical Flows

Given the constraints of knowledge transfer from sub to supercritical scour, and the important difficulties for laboratory and field measurements of flow and scour at bridge foundations, the use of physical scale models appears to be a reasonable alternative for the analysis and design of particular cases. Important requirements include a wide set-up to prevent lateral confinement effects, high water and sediment discharges, and innovative measuring techniques in line with the involved rapid velocities. Moreover, important scale effects are expected in the case of model sediments with mean diameters smaller than 0.2 mm.

5.6. Numerical Modeling of Scour in Supercritical Flows

Classical coupled Navier-Stokes-Exner models have had some success in predicting the scour around bridge piles under subcritical flow conditions, even though some open questions remain to be answered. However, to the best of the authors’ knowledge, no simulation of scour under supercritical flow conditions has ever been reported in the literature. Such simulations would be very challenging, particularly because of the very energetic flow conditions encountered in supercritical flows, the strong free surface dynamics, the multiple feedback mechanisms between the free surface dynamics, the flow hydrodynamics (e.g., HSV), and the sediment dynamics or the air entrainment. Some important breakthroughs can be expected in the near future by using multi-phase flow approaches in conjunction with high-resolution experimental data. From a numerical modeling standpoint, capturing the dynamics of a free surface is a critical prerequisite for numerical simulations of supercritical flows. To resolve the coupled flow field and interactions between the large-scale coherent structures of the HSV system and the free-surface, LES, or hybrid URANS–LES turbulence models should be tested to understand the flow physics and unsteady scour mechanisms. Eulerian–Lagrangian approaches seems unrealistic due to their very high computational cost. However, turbulence-resolving Eulerian–Eulerian simulations coupled with a free surface resolving capability will probably be possible in the near future.

Author Contributions

All eight authors (O.L., E.M., S.R., B.C., C.E., J.C., W.B. and S.M.) contributed to all aspects of present work in the framework of a one-week workshop at the University of Concepcion, Chile.

Funding

Financial support by the Chilean research council CONICYT through grants Fondecyt 1150997 and REDES 170021 is greatly acknowledged. C.E. acknowledges the support of Conicyt/Fondap grant 15110017.

Acknowledgments

The authors would like to thank Nicolas Rivière (University of Lyon) for his scientific advice.

Conflicts of Interest

The authors declare no conflict of interest.

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