Micro, Volume 5, Issue 2 (June 2025) – 12 articles

Electromagnetic interference (EMI) shielding is critical for maintaining signal integrity in high-speed electronic packaging. However, conventional shielding approaches face limitations in process complexity and spatial efficiency. In this study, an EMI shielding film based on trimodal silver (Ag) ink and low-dielectric polyimide (PI) resin was developed and comprehensively evaluated. The fabricated film exhibited an average shielding effectiveness (SE) of −99.7 dB in the 6–18 GHz frequency range and demonstrated a 50% increase in electrical conductivity after lamination (from 0.752 × 10⁵ S/m to 1.13 × 10⁵ S/m). The horizontal thermal conductivity reached 34.614 W/m·K, which was 3.4 times higher than the vertical value (10.249 W/m·K). Signal integrity simulations showed significant reductions in near-end crosstalk (NEXT, 77.8%) and far-end crosstalk (FEXT, 65%). Moreover, cyclic bending tests confirmed excellent mechanical durability, with a normalized resistance change below 0.6 after 1000 cycles at a bending radius of 4 mm. Notably, the film enabled a 50% reduction in signal line spacing while maintaining signal integrity, even without strict compliance with the 3W Rule. These results demonstrate the potential of the proposed EMI shielding film as a high-performance solution for advanced packaging applications requiring high-frequency operation, thermal management, and mechanical flexibility. Full article

Microfluidic devices are tiny tools used to manipulate small volumes of liquids in various fields. However, these devices frequently require additional equipment to control fluid flow, increasing the cost and complexity of the systems and limiting their potential for widespread use in low-resource biomedical applications. Here, we present a cost-effective and simple fabrication method for PMMA microfluidic chips using laser cutting technology, along with a low-cost and open-source peristaltic pump constructed with common hardware. The pump, programmed with an Arduino microcontroller, offers precise flow control in microfluidic devices for small volume applications. The developed application for controlling the peristaltic pump is user-friendly and open source. The microfluidic chip and pump system was tested using Jurkat cells. The cells were cultured for 24 h in conventional cell culture and a microfluidic chip. The LDH assay indicated higher cell viability in the microfluidic chip (111.99 ± 7.79%) compared to conventional culture (100 ± 15.80%). Apoptosis assay indicated 76.1% live cells, 18.7% early apoptosis in microfluidic culture and 99.2% live cells, with 0.5% early apoptosis in conventional culture. The findings from the LDH and apoptosis analyses demonstrated an increase in both cell proliferation and cellular stress in the microfluidic system. Despite the increased stress, the majority of cells maintained membrane integrity and continued to proliferate. In conclusion, the chip fabrication method and the pump offer advantages, including design flexibility and precise flow rate control. This study promises solutions that can be tailored to specific needs for biomedical applications. Full article

Understanding the mechanical properties of three-dimensional (3D)-printed ceramics while keeping the parts intact is crucial for advancing their application in high-performance and biocompatible fields, such as biomedical and aerospace engineering. This study uses non-destructive nanoindentation techniques to investigate the mechanical performance of 3D-printed zirconia across pre-conditioned and sintered states. Vat photopolymerization-based additive manufacturing (AM) was employed to fabricate zirconia samples. The structural and mechanical properties of the printed zirconia samples were explored, focusing on hardness and elastic modulus variations influenced by printing orientation and post-processing conditions. Nanoindentation data, analyzed using the Oliver and Pharr method, provided insights into the elastic and plastic responses of the material, showing the highest hardness and elastic modulus in the 0° print orientation. The microstructural analysis, conducted via scanning electron microscopy (SEM), illustrated notable changes in grain size and porosity, emphasizing the influencing of the printing orientation and thermal treatment on material properties. This research uniquely investigates zirconia’s mechanical evolution at the nanoscale across different processing stages—pre-conditioned and sintered—using nanoindentation. Unlike prior studies, which have focused on bulk mechanical properties post-sintering, this work elucidates how nano-mechanical behavior develops throughout additive manufacturing, bridging critical knowledge gaps in material performance optimization. Full article

This study presents the development of a modified polyimide (MPI) with low dielectric properties and low-temperature curing capability for high-frequency flexible printed circuit boards (FPCBs). MPI was cured using dicumyl peroxide (DCP) at 80–140 °C through a radical process optimized via DSC analysis, while Fourier-transform infrared (FT-IR) confirmed the elimination of C=C bonds and the formation of imide structures. The MPI film exhibited low dielectric constants (D_k) of 1.759 at 20 GHz and 1.734 at 28 GHz, with ultra-low dissipation factors (D_f) of 0.00165 and 0.00157. High-frequency S-parameter evaluations showed an excellent performance, with S11 of −32.92 dB and S21 of approximately −1 dB. Mechanical reliability tests demonstrated a strong peel strength of 0.8–1.2 kgf/mm (IPC TM-650 2.4.8 standard) and stable electrical resistance during bending to ~6 mm radius, with full recovery after severe deformation. These results highlight MPI’s potential as a high-performance dielectric material for next-generation FPCBs, combining superior electrical performance, mechanical flexibility, and compatibility with low-temperature processing. Full article

Microneedles (MNs) have emerged as a promising tool for pain-free drug delivery, offering an alternative to traditional syringe-based methods. Among various types of MNs, dissolving microneedles fabricated from hyaluronic acid (HA) have gained attention due to their biocompatibility and ability to deliver drugs with minimal discomfort. However, conventional HA MN fabrication techniques often limit needle lengths to a few hundred micrometers, which is insufficient for deeper drug penetration. This study introduces a novel fabrication method using bidirectional drawing lithography to extend the length of HA-based MNs. By adjusting the viscosity of HA solutions and employing a controlled pulling process, we demonstrate the feasibility of producing MNs with lengths ranging from millimeters to micrometers. An average height of 15 mm and tip diameters of approximately 80 μm were successfully produced. This advancement enhances the potential of HA MNs for transdermal drug delivery and interstitial fluid sampling. Full article

The heat generation characteristics of magnetic nanoparticles (NPs) induced by an alternating magnetic field (AMF) while simultaneously exposed to a DC magnetic field are crucial for the clinical application of magnetic fluid hyperthermia integrated with magnetic particle imaging. In this study, we investigated the dependence of the specific absorption rate (SAR) of magnetite and cobalt (Co) ferrite NP suspensions on a static transverse DC magnetic field under an applied AMF. The results showed that the SAR of Co ferrite NPs remained unaffected by the DC magnetic field, whereas that of magnetite NPs gradually decreased as the DC magnetic field increased. Furthermore, the SAR of magnetite NPs dispersed in high-viscosity solvents was somewhat lower than that of particles dispersed in water, while the SAR of Co ferrite NPs was significantly reduced. These findings can be explained by differences in the Néel relaxation time, which arise from variations in magnetic anisotropy. Full article

The objective of this research was to fine-tune the surface properties of printed ink layers by incorporating TiO₂ and ZnO nanoparticles into conventional flexographic ink. This modification aimed to improve print quality while simultaneously providing protection against counterfeiting. The presence of nanoparticles in the inks was indirectly detected through FTIR-ATR spectroscopy, which revealed changes in the fingerprint region of the ink spectrum when nanoparticles were added. This alteration enhanced the anti-counterfeiting potential of a produced print. The colorimetric measurements indicated that the addition of nanoparticles did not significantly affect the colorimetric properties of the print, since the maximal calculated ΔE_ab value was 2.83. However, the nanoparticles notably improved the ink coverage on printed line elements and allowed for the printing of elements without the characteristic outline associated with flexographic printing. The best results in terms of line definition and coverage were achieved with the addition of 2% rutile TiO₂ and 1% ZnO to the ink: the measured line segment area covered in ink was 28.5% larger than the same area printed using unmodified ink. This improvement in print quality was attributed to the modified surface free energy (SFE) of the inks, which also influenced the adhesion parameters between the printed layer and the printing substrate. The lowest total SFE was calculated for the ink without added nanoparticles (40.31 mJ/m²), and the highest for the ink with the addition of 2% rutile TiO₂ (48.33 mJ/m²). The work of adhesion increased after adding the nanoparticles to the ink, thereby improving the adhesion. The highest work of adhesion (79.36 mJ/m²) was calculated for the ink with 2% rutile TiO₂. Interfacial tension was low and close to zero for all printed ink layers, and the lowest value was achieved for the ink without added nanoparticles (1.47 mJ/m²). The findings of this research demonstrated that fine-tuning the properties of flexographic inks using nanoparticles can yield several benefits in terms of optimizing the quality of and providing counterfeit protection for specific printed motifs. Full article

Thermal energy storage offers a viable solution for managing intermediate energy availability challenges. Phase change materials (PCMs) have been extensively studied for their capacity to store thermal energy when available and release it when needed, maintaining a narrow temperature range. However, effective utilization of PCMs requires its proper encapsulation in most applications. In this study, microcapsules containing Rubitherm^®(RT) 21 PCM (Tpeak = 21 °C, ΔH = 140 kJ/kg), which is suitable for buildings, were synthesized using a suspension polymerization technique at different operating temperatures (45–75 °C). Two different water-insoluble thermal initiators were evaluated: 2,2-Azobis (2,4-dimethyl valeronitrile) (Azo-65) and benzoyl peroxide (BPO). The prepared microcapsules were characterized using differential scanning calorimetry (DSC), thermogravimetric analysis (TGA), particle size distribution (PSD), scanning electron microscope (SEM), and optical microscopy (OM). Additionally, the microcapsules were subjected to multiple melting and freezing cycles to assess their thermal reliability and performance stability. DSC results revealed that the microcapsules using BPO exhibited a latent heat of melting comparable to those produced with Azo-65 at an operating temperature of 75 °C. However, the onset crystallization temperature for the BPO-encapsulated PCMs was approximately 2 °C lower than that of the Azo-65-encapsulated PCMs. The greatest latent heat of melting, 107.76 J/g, was exhibited by microcapsules produced at 45 °C, representing a PCM content of 82 wt. %. On the other hand, microcapsules synthesized at 55 °C and 75 °C showed latent heats of 96.02 J/g and 95.66 J/g, respectively. The degree of supercooling for PCM microcapsules was reduced by decreasing the polymerization temperature, with the lowest supercooling observed for microcapsules synthesized at 45 °C. All microcapsules exhibited a monodisperse and narrow PSD of ~10 µm, indicating uniformity in microcapsule size and demonstrating that temperature variations had no significant impact on the particle size distribution. Future research should focus on low-temperature polymerization with extended polymerization times. Full article

The increasing global demand for food caused by a growing world population has resulted in environmental problems, such as the destruction of ecologically significant biomes and pollution of ecosystems. At the same time, the intensification of crop production in modern agriculture has led to the extensive use of synthetic fertilizers to achieve higher yields. Although chemical fertilizers provide essential nutrients and accelerate crop growth, they also pose significant health and environmental risks, including pollution of groundwater and other bodies of water such as rivers and lakes. Soils that have been destabilized by indiscriminate clearing of vegetation undergo a desertification process that has profound effects on microbial ecological succession, impacting biogeochemical cycling and thus the foundation of the ecosystem. Tropical countries have positive aspects that can be utilized to their advantage, such as warmer climates, leading to increased primary productivity and, as a result, greater biodiversity. As an eco-friendly, cost-effective, and easy-to-apply alternative, biofertilizers have emerged as a solution to this issue. Biofertilizers consist of a diverse group of microorganisms that is able to promote plant growth and enhance soil health, even under challenging abiotic stress conditions. They can include plant growth-promoting rhizobacteria, arbuscular mycorrhizal fungi, and other beneficial microbial consortia. Bioremediators, on the other hand, are microorganisms that can reduce soil and water pollution or otherwise improve impacted environments. So, the use of microbial biotechnology relies on understanding the relationships among microorganisms and their environments, and, inversely, how abiotic factors influence microbial activity. The recent introduction of genetically modified microorganisms into the gamut of biofertilizers and bioremediators requires further studies to assess potential adverse effects in various ecosystems. This article reviews and discusses these two soil correcting/improving processes with the aim of stimulating their use in developing tropical countries. Full article

Microplastics (MPs) and nanoplastics (NPs) have emerged as persistent environmental pollutants, posing significant ecological and human health risks. Their widespread presence in aquatic, terrestrial, and atmospheric ecosystems necessitates effective removal strategies. Traditional removal methods, including filtration, coagulation, and sedimentation, have demonstrated efficacy for larger MPs but struggle with nanoscale plastics. Advanced techniques, such as adsorption, membrane filtration, photocatalysis, and electrochemical methods, have shown promising results, yet challenges remain in scalability, cost-effectiveness, and environmental impact. Emerging approaches, including functionalized magnetic nanoparticles, AI-driven detection, and laser-based remediation, present innovative solutions for tackling MP and NP contamination. This review provides a comprehensive analysis of current and emerging strategies, evaluating their efficiency, limitations, and future prospects. By identifying key research gaps, this study aims to guide advancements in sustainable and scalable microplastic removal technologies, essential for mitigating their environmental and health implications. Full article

This paper presents the design and fabrication of flexible and gel-less electrodes using carboxylic acid-functionalized single-walled carbon nanotubes (SWCNT-COOHs) and polydimethylsiloxane (PDMS) at thirteen different concentrations. The dispersion was attained by magnetic stirring and sonication using isopropyl alcohol (IPA). Physical characterizations like Scanning Electron Microscopy (SEM), Transmission Electron Microscopy (TEM), and Fourier Transform Infrared Spectroscopy (FTIR) were performed. The electrodes were fabricated using molds. The percolation threshold was achieved at 4 wt%. The ECG results were compared with conventional ECG electrodes and 3.5 wt% displayed the best results. Also, after using the electrodes for 5 days, the ECG signals did not degrade and no skin allergies were observed. The fabricated electrodes are suitable for long-term and continuous ECG monitoring, facilitated with the help of an Internet of Things (IoT) tracking system. The data can then be transmitted to the medical expert and loaded onto the cloud server for analysis. Full article

Hydrogen peroxide (H₂O₂) detection in both liquid and gas phases has garnered significant attention due to its importance in various biological and industrial processes. Monitoring H₂O₂ levels is essential for understanding its effects on biology, industry, and the environment. Significant advancements in the physical dimensions and performance of biosensors for H₂O₂ detection have been made, mainly through the integration of fluorescence techniques and nanotechnology. These advancements have resulted in more sensitive, selective, and versatile detection systems, enhancing our ability to monitor H₂O₂ in both liquid and gas phases effectively. However, limited comprehensive reviews exist on the detection of vaporized H₂O₂, which is used in disinfection and the production of explosive agents, making its detection vital. This review provides an overview of recent progress in nanostructured fluorescence sensors for H₂O₂ detection, covering both liquid and gas phases. It examines various fluorescence-based detection methods and focuses on emerging nanomaterials for sensor development. Additionally, it discusses the dual applications of H₂O₂ detection in biomedical and non-biomedical fields, offering insights into the current state of the field and future directions. Finally, the challenges and perspectives for developing novel nanostructured fluorescence sensors are presented to guide future research in this rapidly evolving area. Full article