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29 November 2025

Balanced Walking Force Control for Walking Excavators Based on Dual Strong Tracking Kalman Filter

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1
School of Mechanical and Electrical Engineering, Central South University, Changsha 410083, China
2
State Key Laboratory of Precision Manufacturing for Extreme Service Performance, Changsha 410083, China
3
School of Mechanical Engineering and Mechanics, Xiangtan University, Xiangtan 411105, China
4
Sunward Intelligent Equipment Co., Ltd., Changsha 410100, China
This article belongs to the Special Issue Intelligent Control of Robotic System

Abstract

The operation of walking excavators on rugged terrain often leads to leg lift-off, which can result in uneven force distribution, accelerated structural wear, and even systemic instability. To address these issues, this paper proposes a coordinated control framework comprising three integral components: a Dual Strong Tracking Kalman Filter (DSTKF) for estimating unmeasurable system states—such as joint velocities, external forces, and hydraulic disturbances; a fuzzy adaptive virtual model-based force planner that dynamically adjusts the desired leg forces in real time to minimize support force variations; and a DSTKF-based force controller that precisely regulates the output force of each leg. Simulations and physical experiments demonstrate that the proposed approach effectively achieves autonomous balance of ground contact forces and optimizes force distribution among the legs. This study provides a lightweight, fully closed-loop solution for state estimation and walking force balance in walking excavators equipped with standard proportional valves.

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