1. Introduction
The Xinjiang Uygur Autonomous Region is located in the hinterland of the Eurasian continent and is endowed with abundant mineral and energy resources, forming a highly favorable natural resource base. As a core strategic hub of the Silk Road Economic Belt, Xinjiang occupies an irreplaceable and pivotal position in China’s Western Development strategy and regional economic integration. However, the region is characterized by an extremely arid climate and a severe shortage of freshwater resources. In most areas, the annual precipitation is less than 200 mm [
1], whereas annual evaporation far exceeds precipitation, reaching several to dozens of times higher in certain regions [
2]. This pronounced hydrothermal imbalance not only accelerates soil salinization but also leads to the formation of a highly saline and strongly corrosive environment dominated by Cl
− and
ions [
3]. Under such harsh conditions, cement-based materials are subjected to severe chemical corrosion, thereby imposing stringent durability requirements on modern cementitious structures used in infrastructure construction [
4,
5]. Meanwhile, concrete production typically requires large quantities of water for mixing [
6]. Owing to the combined constraints of a saline–alkaline environment and acute freshwater scarcity, local infrastructure projects are often compelled to use saline–alkaline water rich in deleterious ions as mixing water. The use of such water significantly disrupts the normal early-age hydration processes of cementitious systems, further increasing the risk of performance degradation in cement-based materials. Consequently, this poses a serious threat to the long-term stability and service performance of regional infrastructure and restricts the sustainable development of the core area of the Silk Road Economic Belt. Therefore, systematically elucidating the intrinsic mechanisms governing the performance deterioration of cement-based materials under the specific saline–alkaline conditions of southern Xin-jiang, and establishing a scientifically robust durability assurance framework, have become critical technical challenges that must be urgently addressed in contemporary civil engineering. This research is characterized by strong engineering urgency and significant practical relevance.
The durability deterioration mechanisms of cementitious materials have long been a major research focus in the global civil engineering community. Among these mechanisms, shrinkage-induced cracking is widely recognized as the primary triggering factor [
7,
8,
9]. Mehta reported that the degradation of durability in cement-based materials is mainly driven by the initiation and propagation of internal microcracks, approximately 80% of which are non-load-induced and are primarily activated by the combined effects of thermal shrinkage and drying shrinkage [
10]. To identify the key factors governing shrinkage and cracking behavior, Burrows [
11] conducted a systematic analysis of extensive experimental data and demonstrated that alkali content—mainly present in the form of saline–alkaline ions—is the dominant factor influencing shrinkage and cracking in cementitious systems, while the content of tricalcium aluminate (C
3A) represents the third most influential parameter. Focusing on the specific effects of saline–alkaline components in mixing water, previous studies have shown that the incorporation of saline–alkaline constituents significantly increase shrinkage deformation and early-age cracking susceptibility of cement-based materials [
12]. Consequently, strict control of salt content in mixing water is required to mitigate the risk of early-age cracking. Li et al. [
7,
13] further confirmed that saline–alkaline constituents are key contributors to both autogenous and drying shrinkage in various cement-based materials and are critical factors inducing material cracking. Consistent with these findings, He et al. [
12] observed, using an elliptical ring cracking test, that increasing alkali content simultaneously elevates the shrinkage rate and cracking sensitivity of cement-based materials.
From a mechanistic perspective, salt-ion-induced early-age shrinkage is closely related to cement mineral composition, particularly the hydration behavior of the C
3A phase. Alkalis can markedly accelerate C
3A hydration by promoting the dissolution of aluminum-bearing phases [
14,
15], leading to the formation of U-phase (C
3A·CaSO
4·2H
2O incorporating Na
2SO
4) and ettringite (AFt) [
16,
17]. This process facilitates the development and refinement of pore structure. As
ions are progressively consumed, OH
− ions substitute for
to maintain charge balance in the pore solution, resulting in a rapid increase in solution pH. Elevated alkalinity further enhances the dissolution of silicate phases, thereby accelerating the overall hydration process of cement.
A systematic review of existing domestic and international studies indicates that, although the effects of salt ions on the performance of cement-based materials have been widely investigated, several critical gaps and limitations remain, particularly with respect to the specific engineering demands of inland saline–alkaline regions. First, most existing studies focus on seawater systems characterized by relatively stable salt composition and concentration [
18,
19,
20]. In contrast, inland regions such as Xinjiang exhibit pronounced spatial heterogeneity in the chemical composition of saline lake water and groundwater. Based on the relative concentration ratios of the two dominant corrosive ions (Cl
− and
), these environments can be classified into four typical saline–alkaline types (
Table 1) [
3]. Compared with seawater, inland saline–alkaline water is characterized by highly variable ionic composition, concentration levels, and coupled corrosive effects, which are strongly influenced by geographic setting, climatic conditions, and hydrological regimes. Consequently, the interaction mechanisms between inland saline–alkaline water and cement-based materials are substantially more complex than those in marine environments, rendering conclusions derived from seawater-based studies difficult to directly apply to inland saline–alkaline regions. Second, previous research has confirmed that alkali content is the primary factor governing shrinkage and cracking behavior in cementitious systems [
11], and that salt-ion-induced early-age shrinkage is closely associated with the hydration behavior of the cement C
3A phase [
14,
15,
16,
17]. However, most existing studies are limited to the effects of single ions on cement shrinkage performance. Systematic investigations into the coupled effects of saline–alkaline water with varying salt compositions and concentration ratios on the shrinkage behavior of cement-based materials remain scarce, and a unified under-standing of the underlying mechanisms has yet to be established. This knowledge gap significantly constrains the accurate characterization of material performance evolution under complex saline–alkaline environments. Third, existing studies predominantly examine the influence of saline–alkaline environments on cement shrinkage behavior in isolation [
7,
13], with relatively few investigations addressing the coupling relationship between shrinkage characteristics and mechanical properties. These limitations do not adequately meet the urgent engineering construction demands in southern Xinjiang, underscoring the pressing need for targeted and systematic re-search.
Based on the above research background and identified limitations, the core motivation of this study is to fill the existing research gap regarding the early-age performance of cement-based materials under specific inland saline–alkaline environments, and to provide theoretical foundations and data support for the rational utilization of saline–alkaline water in infrastructure construction in Southern Xinjiang. Accordingly, the main research objectives of this work are defined as follows: (1) To systematically elucidate the effects of saline–alkaline water with different salt compositions on the drying shrinkage behavior and early-age mechanical properties of cement-based mate-rials; (2) To clarify the intrinsic mechanisms by which saline–alkaline water regulates the early-age performance of cement-based materials, and to establish a correlation framework linking “saline–alkaline water characteristics–microstructural evolution–macroscopic early-age performance.”
To achieve these objectives, a technical route integrating “macroscopic performance characterization–micro-mechanism analysis–engineering-oriented application” is adopted. Typical saline–alkaline water from Southern Xinjiang is selected as the re-search object, and experimental variables are designed to represent different salt compositions. Macroscopic performance tests, including drying shrinkage (1–180 d) and early-age compressive strength (1–28 d), are conducted on cement-based materials. These results are combined with X-ray diffraction (XRD) for hydration phase identification and scanning electron microscopy (SEM) for microstructural observation. Through this integrated approach, the effects of saline–alkaline water on early-age performance are systematically analyzed from the perspectives of hydration product composition and microstructural evolution, thereby elucidating the intrinsic mechanisms by which salt ions regulate cement hydration processes and hydration product formation.
The outcomes of this study are expected to provide scientific evidence and technical support for the rational utilization of saline–alkaline water and the assurance of early-age performance of cement-based materials in Southern Xinjiang and other similar inland saline–alkaline regions. Ultimately, this work aims to support the safe, efficient, and sustainable advancement of major infrastructure projects in the core area of the Silk Road Economic Belt, in alignment with regional strategic development goals and the quality enhancement of engineering construction.
3. Results and Discussion
3.1. Effect of Different Salt Compositions on the Drying Shrinkage of Cement Paste
Figure 1 presents the dynamic evolution profiles of drying shrinkage for cement paste specimens under the conditions of a blank group and varied C/S ratios (i.e., Cl
−/
molar ratios). The drying shrinkage behavior of all specimens follows a three-stage evolutionary pattern: rapid growth–rate deceleration–stabilization. The initial 28-day curing period corresponds to the rapid shrinkage stage, during which capillary negative pressure induced by the rapid dissipation of free water within capillary pores serves as the primary driving force for significant matrix shrinkage [
21]. From day 40 to day 120, the process transitions to the shrinkage rate deceleration stage; as hydration products continuously fill the pore structure, the system porosity decreases, pore size is refined, moisture migration resistance is enhanced, and the shrinkage rate slows accordingly. After day 120, shrinkage development tends to stabilize. At this stage, the matrix microstructure is fully densified, and moisture evaporation is further reduced, thereby stabilizing the final shrinkage value [
22]. Fundamentally, this evolutionary pattern reflects the coupling mechanism governing hydration–pore structure–shrinkage in cement-based materials.
From the perspective of the regulatory effect of saline–alkali water on the drying shrinkage of cement-based materials, saline–alkali water with different C/S ratios (Cl−/) significantly enhances the drying shrinkage of cement-based materials. Moreover, the experimental results clearly demonstrate a stable positive correlation between the C/S ratio and the final drying shrinkage rate, indicating that as the relative content of Cl− increases, the exacerbating effect of salt ions on the drying shrinkage rate becomes more pronounced.
The specific data are as follows: For the blank group (where no additional Cl− or was introduced into the mixing water, and only standard fresh water was used for mixing), the cement hydration process proceeded smoothly and orderly, with the pore structure gradually optimizing and evolving moderately. The final drying shrinkage rate was only 3020.71 × 10−6, which can serve as a baseline reference value reflecting the shrinkage characteristics of the material under conventional water mixing conditions.
In contrast, for the saline–alkali water mixing environments with different C/S ratios, as the C/S ratio increased gradually from 0.2 to 2.5, the final drying shrinkage rates of the specimens in each experimental group exhibited a clear increasing trend. Furthermore, the final drying shrinkage rates of all saline–alkali water mixing groups were significantly higher than that of the blank group, demonstrating a distinct intensifying effect on drying shrinkage.
Specifically, the final drying shrinkage rate of the C/S = 0.2 group was 4088.57 × 10−6, an increase of 35.35% compared to the blank group; the final value of the C/S = 0.5 group was 4256.43 × 10−6, representing a 40.91% increase relative to the blank group and a further 5.56 percentage points increase in shrinkage increment compared to the C/S = 0.2 group. The final value of the C/S = 1.5 group reached 4802.85 × 10−6, a substantial 58.99% increase compared to the blank group, with the increment expanding significantly by 18.08 percentage points compared to the previous group. The final drying shrinkage rate of the C/S = 2.5 group reached 4885.54 × 10−6, a 61.74% increase compared to the blank group. Although the increasing trend persisted, the increment was only 2.75 percentage points higher than that of the C/S = 1.5 group.
A comparison of the drying shrinkage characteristics between the Chloride–Sulfate system (C/S = 0.5) and the Sulfate–Chloride system (C/S = 1.5) shows that the final drying shrinkage rate of the C/S = 1.5 group is approximately 18.08% higher than that of the C/S = 0.5 group. In contrast, for other ratio groups, the increment of the C/S = 0.5 group compared to the C/S = 0.2 group is only 5.56%, and the increment of the C/S = 2.5 group compared to the C/S = 1.5 group is even as low as 2.75%. The above data indicate that in the mixing water environment dominated by chloride salts (C/S > 1), the drying shrinkage of cement-based materials is significantly higher than that in the mixing water environment dominated by sulfate salts.
3.2. Effect of Different Salt Compositions on the Early Strength of Cement Paste
Figure 2 illustrates the influence of the C/S ratio (Cl
−/
molar ratio) on the compressive strength of cement paste at different curing ages (1 d, 3 d, 7 d, and 28 d). Compared with the blank group, all tested C/S ratios enhanced the early compressive strength of cement paste. The experimental results demonstrate that the utilization of saline–alkali water as mixing water can effectively promote the development of early strength of cement paste.
At the 1 d curing age, saline–alkali water had already exerted a significant enhancing effect on early strength. The compressive strength of the blank group (mixed with fresh water) was 28.36 MPa, while that of the C/S = 0.2 group reached 34.65 MPa, an increase of approximately 22%. As the C/S ratio increased, the 1 d strength continued to rise, with the highest value observed at C/S = 2.5 (39.27 MPa), representing a 38.5% improvement compared with the blank group. This indicates that a higher C/S ratio can more effectively accelerate early hydration, thereby enhancing early strength.
At the 3 d curing age, all groups showed continued strength growth, and the salt-added groups maintained a clear advantage over the blank group. The strength of the blank group increased by 2.92 MPa from 1 d to 3 d, whereas the saline–alkali water groups exhibited larger increments, ranging from 3.24 MPa to 5.01 MPa. The 3 d strength of the C/S = 2.5 group reached 44.28 MPa, confirming that the promoting effect of the C/S ratio on early strength was sustained and even intensified with increasing C/S ratio.
By the 7 d curing age, the strength-promoting effect of the C/S ratio became less pronounced than at earlier ages but remained significant. The blank group reached 35.49 MPa, while the C/S = 0.2 group was 18.5% higher. With increasing C/S ratio, strength continued to improve, and the C/S = 2.5 group remained the strongest at 47.83 MPa, 34.4% above the blank group. Although the overall trend was consistent with earlier ages, the magnitude of strength enhancement was noticeably reduced.
At the 28 d curing age, strength growth in all groups slowed further, and the influence of saline–alkali water ions continued to diminish. The blank group reached 45.08 MPa, and the C/S = 0.2 group was only 7.7% higher. Even the highest C/S ratio (2.5) resulted in a strength increase of 15.7%, which was substantially lower than the enhancements observed at 1 d and 3 d.
In summary, the compressive strength of the cement paste increases with the C/S ratio at all curing ages, but this effect attenuates significantly with the extension of curing age: it is most pronounced in the early stages (1 d, 3 d), begins to weaken in the middle stage (7 d), and has diminished substantially in the long term (28 d).
3.3. Phase Analysis of Cement Paste
The XRD patterns of 1 d cement paste prepared with mixing water at different C/S ratios are shown in
Figure 3.
As illustrated in
Figure 3, the main hydration products in the pastes mixed with saline–alkali water include ettringite (AFt), Friedel’s salt, and calcium hydroxide (CH). It should be noted that the following analysis is based on qualitative observations of relative peak intensities, as quantitative phase analysis (e.g., Rietveld refinement) was not performed. Compared with the fresh-water group (blank group), both Friedel’s salt and AFt were detected in the saline–alkali water-mixed systems at 1 d. This can be attributed to the fact that
in saline–alkali water reacts with CH released during cement hydration to form highly dispersed gypsum with fine particle size, which then reacts with Al phases to produce low-solubility AFt with columnar or acicular morphology [
23]. Meanwhile, Cl
− in saline–alkali water reacts with tricalcium aluminate (C
3A) in cement to form Friedel’s salt [
24].
As the C/S ratio increases, the diffraction peak intensity of AFt slightly decreases, while that of Friedel’s salt increases significantly. This phenomenon can be explained by two factors. First, Cl
− directly reacts with C
3A in the cement system to form Friedel’s salt, thereby consuming Al phases that would otherwise participate in AFt formation and consequently inhibiting AFt formation [
25]. Second, after 1 d of hydration, the concentration of
in the system decreases, and part of the AFt may convert to monosulfate aluminate hydrate (SO
4-AFm). As shown in Equation (1), where 3CaO·Al
2O
3·CaSO
4 corresponds to AFm and 3CaO·Al
2O
3·CaCl
2 corresponds to Friedel’s salt, Cl
− in the mixing water further reacts with SO
4-Afm to form Friedel’s salt. Although this reaction releases some
—which increases the
concentration and enhances the structural stability of AFt to a certain extent—the reacted SO
4-Afm loses its ability to bind
for AFt formation. As a result, the AFt content decreases, and the proportion of Friedel’s salt increases accordingly [
26]. These results indicate that increasing the C/S ratio in saline–alkali water promotes Friedel’s salt formation while reducing the AFt content in cement paste. AFt acts as a skeletal framework in cement paste, filling pores and optimizing the pore structure. In addition, the insoluble Friedel’s salt increases the solid phase ratio in the paste, contributing to the formation of a dense skeleton and thus enhancing the early strength of cement paste.
Figure 3 also shows that, compared with the fresh-water blank group, the diffraction peak intensity of CH in the saline–alkali-water-mixed pastes increased significantly and gradually rose with the C/S ratio. This is because Cl
− in saline–alkali water reacts with CH in the paste (Equation (2)). Although this reaction may reduce the free CH content, it simultaneously increases the OH
− concentration in the pore solution—thereby accelerating the hydration of tricalcium silicate (C
3S) and dicalcium silicate (C
2S) in cement, promoting more CH formation, and accelerating the overall hydration process of the cement paste. The enhanced degree of hydration refines the pore structure of the hardened paste and intensifies volumetric shrinkage, which ultimately leads to a significant increase in the drying shrinkage rate of the specimens [
13,
27].
3.4. Microstructural Analysis of Cement Paste
Figure 4 presents the SEM images of 1-day (1 d) cement paste under different salt compositions. As shown in
Figure 4a–h, the main hydration products in the cement paste include C-S-H gel, calcium hydroxide (CH), ettringite (AFt), and Friedel’s salt. From
Figure 4a–d, it can be observed that within the same curing period, as the C/S ratio (Cl
−/
) of the mixing water increases, the porosity between hydration products decreases and the compactness of the specimens improves. The blank group cement paste (
Figure 4a) exhibits a low degree of hydration at 1 d, with loosely interconnected hydration products, high porosity, and significant pore connectivity—factors that may contribute to its lower compressive strength.
In contrast, the paste mixed with saline–alkali water at C/S = 0.2 (
Figure 4b) shows a significantly higher degree of hydration and improved structural compactness. Its microstructure contains a large amount of columnar AFt within the pores; these products interweave to form a three-dimensional network structure, enhancing the material’s stability and compactness through both skeletal support and pore-filling effects [
28]. As the C/S ratio further increases (
Figure 4c,d), the degree of hydration continues to improve, with hydration products becoming more densely interconnected. The pores are effectively filled with AFt, and pore connectivity is further reduced.
Figure 4e–h display the microstructures of hydration products in the cement paste at 1 d for the blank group and various C/S ratio groups. As observed in the blank group (
Figure 4e), the hydration reaction is limited, with a small total amount of hydration products and residual unreacted cement particles in the microstructure. The content of AFt—which plays a key role in early strength development—is minimal, and no Friedel’s salt is detected.
In contrast, the cement paste mixed with saline–alkali water at C/S = 0.2 (
Figure 4f) contains a large amount of AFt, a small amount of Friedel’s salt, and a significant increase in C-S-H gel, with no unhydrated cement particles remaining. When the C/S ratio increases to 1.5 (
Figure 4g), the amount of AFt slightly decreases while the proportion of Friedel’s salt increases; the quantity of C-S-H gel further increases, and the gel exhibits denser interconnection compared to the C/S = 0.2 group. When the C/S ratio increases to 2.5 (
Figure 4h), the types and amounts of hydration products are similar to those in the C/S = 1.5 group, but the interconnection between products is even denser.
In summary, increasing the C/S ratio of the mixing water effectively promotes the formation of AFt, Friedel’s salt, and the development of C-S-H gel in cement paste, accelerating the hydration process and facilitating the densification of the early microstructure. This microstructural evolution corresponds to the macroscopic performance changes observed previously—specifically, the increase in early compressive strength and drying shrinkage of the specimens.
3.5. Thermogravimetric Analysis of Cement Paste
Figure 5 presents the TG-DTG curves of 1 d cement paste under different salt compositions. As shown in
Figure 5b, all specimens exhibit endothermic peaks in the ranges of 60–200 °C, 400–500 °C, and 600–700 °C: the mass loss in the 60–200 °C range is attributed to the dehydration of ettringite (AFt) and calcium silicate hydrate (C-S-H) gel [
29]; the 400–500 °C range corresponds to the decomposition of calcium hydroxide (CH) [
30]; and the 600–700 °C range is due to the decomposition of calcium carbonate [
31].
Figure 5a shows that, compared to the fresh-water mixed blank group, the cement paste mixed with saline–alkali water exhibits a higher total weight loss in the 50–1000 °C range, which increases continuously with the rise in the C/S ratio. Total weight loss directly reflects the overall hydration degree of cement paste [
32], indicating that Cl
− and
in saline–alkali water accelerate the hydration of clinker minerals (e.g., C
3S and C
2S) by altering the pore solution chemistry and promoting the formation of hydration products, thereby increasing the total content of hydration products [
33]. The accelerated hydration process, on one hand, enhances the formation of hydration products such as AFt and C-S-H gel, improves the microstructural compactness of cement paste, and thus enhances early compressive strength; on the other hand, the rapid hydration reaction induces more significant volumetric shrinkage within cement paste [
34]. Consequently, the cement paste mixed with saline–alkali water exhibits a higher drying shrinkage rate.
As seen in
Figure 5b, a prominent endothermic peak around 440 °C corresponds to the decomposition of CH, with the temperature range of 400–550 °C being characteristic of CH thermal decomposition. The peak intensity directly reflects the relative content of CH in the system. Compared to the fresh-water mixed blank group, the cement paste mixed with saline–alkali water shows a higher peak intensity, indicating a greater amount of CH formed. This supports the conclusion that Cl
− and
in saline–alkali water accelerate the hydration of C
3S and C
2S, leading to increased CH formation. This thermogravimetric result is consistent with the increased CH diffraction peak intensity observed in the XRD patterns with the increase in the C/S ratio, further confirming the promoting effect of saline–alkali water on CH formation in cement paste.