Analysis of Post-Bonding Crack-Induced Double Cantilever Bending (PDC-DCB) Method for Hybrid Bonding Strength Measurement
Abstract
1. Introduction
2. PBC-DCB Testing Method
2.1. PBC-DCB Specimen Preparation
2.2. PBC-DCB Testing
- C is the compliance;
- G is the bonding energy;
- Es is the Young’s modulus of Si;
- Ec is the Young’s modulus of SiCN;
- is Poisson’s ratio of Si;
- is Poisson’s ratio of SiCN;
- is the moment of inertia;
- is the post-bending crack propagation length during DCB testing;
- is the half-length of nut;
- is the shear modulus of Si;
- b is the width of Si and SiCN;
- H is the thickness of Si;
- h is the thickness of SiCN;
- G is the bonding strength of SiCN-SiCN interface;
- P is the load of beam;
- is a function of the modulus and moment of inertia.
2.3. Bonding Strength Gc–Crack Length a Curves Analysis
- Bonding strength decreases with crack propagation.
- Bonding strength is stable with crack propagation.
- Bonding strength increases with crack propagation.
3. Finite Element Simulation Model
3.1. Virtual Crack Closure Technology (VCCT) Model
- (1)
- The crack must propagate along a defined path or interface.
- (2)
- The crack must grow at the interface of linear elastic materials.
3.2. Cohesive Zone Model (CZM)
- (1)
- Bilinear model of interface delamination.
- (2)
- Exponential model of interface delamination.
3.2.1. Bilinear Model for Interfacial Delamination
- Gc is the interface bonding strength;
- Tmax is the maximum normal traction force;
- δ0 is the normal displacement at the maximum normal traction force;
- δf is the normal displacement when crack propagation is completed.
3.2.2. Exponential Model of Interface Delamination
- is the interfacial bonding strength of a mode I crack,
- is the maximum normal traction;
- is the normal separation across the interface;
- m is an equivalence factor of the exponential model.
3.3. PBC Tip Offset FEA Simulation
- P is the additional load;
- is the displacement;
- C is the compliance,
- a is the crack length;
- Y is the factor of geometry.
- If , the crack will propagate from P2;
- If , the crack will propagate from P1.
4. Conclusions
- (1)
- For the PBC-DCB method, it employs post-preparation to generate the crack after hybrid bonding using a laser. This post-preparation can reduce the impact on the bonding interface and sample preparation. Furthermore, the nut placement also has been changed to decrease the half-length, which can improve testing accuracy. Then, this PBC-DCB method is applied to test the interfacial bonding strength of SiCN-SiCN activated by O2 or N2. The test data show that the bonding strengths are 3.53 J/m2 and 2.93 J/m2 with the deviation less than 3.84% and 1.84%. Based on the testing data, the influencing factors affecting the bonding strength calculation are discussed.
- (2)
- To describe the crack propagation process in the PBC-DCB tests, finite element analysis models (including VCCT and CZM) are used. The results indicate that VCCT and CZM bilinear models are not suitable for this testing process. These models all assume that the load and displacement change linearly before and after crack propagation, which is inconsistent with the actual testing situation. Finally, a modified viscoelastic structure of exponential interface delamination model is introduced to accurately simulate the crack propagation behavior.
- (3)
- For the PBC-DCB model with the crack tip offset issue, this optimized FEA model is applied to evaluate the PBC-DCB model with different crack tip offset values. The simulation results indicate that when the PBC tip offset is small, the crack will still propagate along the bonding interface during testing, so the PBC-DCB method is still available and reliable.
Author Contributions
Funding
Data Availability Statement
Acknowledgments
Conflicts of Interest
References
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| Parameter | Symbol (Unit) | Value |
|---|---|---|
| Young’s modulus of Si | Es (GPa) | 168 |
| Poisson’s ratio of Si | vs | 0.064 |
| Young’s modulus of SiCN | Ec (GPa) | 208 |
| Poisson’s ratio of SiCN | vc | 0.22 |
| The thickness of Si-1 | H1 (mm) | 0.75 |
| The thickness of Si-2 | H2 (mm) | 0.75 |
| The thickness of SiCN-1 | h1 (mm) | 0.3 |
| The thickness of SiCN-2 | h2 (mm) | 0.3 |
| The width of wafer | w (mm) | 4.92 |
| Half-length of nut | d (mm) | 0.65 |
| Parameter | Symbol | Group A | Group B | Group C |
|---|---|---|---|---|
| Maximum normal traction | (MPa) | 0.1 | 0.05 | 0.01 |
| Normal displacement jump at completion of debonding | (mm) | 0.0586 | 0.1172 | 0.586 |
| Parameter | Symbol (Unit) | Group A | Group B | Group C |
|---|---|---|---|---|
| Maximum Normal Traction | (MPa) | 0.1 | 0.05 | 0.01 |
| Normal Separation Across the Interface | (mm) | 0.0586 | 0.1172 | 0.586 |
| Equivalence factor | M | e | e | e |
| Bonding strength | (J/m2) | 2.93 | 2.93 | 2.93 |
| Parameter | Symbol (Unit) | Group A | Group D |
|---|---|---|---|
| Maximum Normal Traction | (MPa) | 0.1 | 0.1 |
| Normal Separation Across the Interface | (mm) | 0.0586 | 0.075 |
| Equivalence Factor | m | e | 3.91 |
| Bonding Strength | J/m2 | 2.93 | 2.93 |
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Mei, C.; Zheng, T.; Hu, Q.; Chen, Y.; Xu, Y.; Zhao, H.; Chang, L.; Yuan, Y.; Yu, Z.; Li, L. Analysis of Post-Bonding Crack-Induced Double Cantilever Bending (PDC-DCB) Method for Hybrid Bonding Strength Measurement. Materials 2025, 18, 5480. https://doi.org/10.3390/ma18245480
Mei C, Zheng T, Hu Q, Chen Y, Xu Y, Zhao H, Chang L, Yuan Y, Yu Z, Li L. Analysis of Post-Bonding Crack-Induced Double Cantilever Bending (PDC-DCB) Method for Hybrid Bonding Strength Measurement. Materials. 2025; 18(24):5480. https://doi.org/10.3390/ma18245480
Chicago/Turabian StyleMei, Cong, Tianze Zheng, Qiuhan Hu, Yingjie Chen, Yuan Xu, Huiyao Zhao, Liu Chang, Yuan Yuan, Zongguang Yu, and Liyi Li. 2025. "Analysis of Post-Bonding Crack-Induced Double Cantilever Bending (PDC-DCB) Method for Hybrid Bonding Strength Measurement" Materials 18, no. 24: 5480. https://doi.org/10.3390/ma18245480
APA StyleMei, C., Zheng, T., Hu, Q., Chen, Y., Xu, Y., Zhao, H., Chang, L., Yuan, Y., Yu, Z., & Li, L. (2025). Analysis of Post-Bonding Crack-Induced Double Cantilever Bending (PDC-DCB) Method for Hybrid Bonding Strength Measurement. Materials, 18(24), 5480. https://doi.org/10.3390/ma18245480

