Time-Resolved PIV Measurements and Turbulence Characteristics of Flow Inside an Open-Cell Metal Foam

Open-cell metal foams are porous medium for thermo-fluidic systems. However, their complex geometry makes it difficult to perform time-resolved (TR) measurements inside them. In this study, a TR particle image velocimetry (PIV) method is introduced for use inside open-cell metal foam structures. Stereolithography 3D printing methods and conventional post-processing methods cannot be applied to metal foam structures; therefore, PolyJet 3D printing and post-processing methods were employed to fabricate a transparent metal foam replica. The key to obtaining acceptable transparency in this method is the complete removal of the support material from the printing surfaces. The flow characteristics inside a 10-pore-per-inch (PPI) metal foam were analyzed in which porosity is 0.92 while laminar flow condition is applied to inlet. The flow inside the foam replica is randomly divided and combined by the interconnected pore network. Robust crosswise motion occurs inside foam with approximately 23% bulk speed. Strong influence on transverse motion by metal foam is evident. In addition, span-wise vorticity evolution is similar to the integral time length scale of the stream-wise center plane. The span-wise vorticity fluctuation through the foam arrangement is presented. It is believed that this turbulent characteristic is caused by the interaction of jets that have different flow directions inside the metal foam structure. The finite-time Lyapunov exponent method is employed to visualize the vortex ridges. Fluctuating attracting and repelling material lines are expected to enhance the heat and mass transfer. The results presented in this study could be useful for understanding the flow characteristics inside metal foams.