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Keywords = zinc–air battery

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12 pages, 2912 KB  
Article
KI-Assisted MnO2 Electrocatalysis Enables Low-Charging Voltage, Long-Life Rechargeable Zinc–Air Batteries
by Francesco Biscaglia, Sabrina Di Masi, Marco Milanese, Claudio Mele, Giuseppe Gigli, Arturo De Risi and Luisa De Marco
Batteries 2025, 11(12), 463; https://doi.org/10.3390/batteries11120463 - 16 Dec 2025
Viewed by 879
Abstract
Rechargeable zinc–air batteries (ZABs) are promising candidates for sustainable energy storage owing to their high theoretical energy density, safety, and environmental compatibility. However, their practical application is hindered by sluggish oxygen evolution reaction (OER) kinetics and the high charging voltage required, which reduce [...] Read more.
Rechargeable zinc–air batteries (ZABs) are promising candidates for sustainable energy storage owing to their high theoretical energy density, safety, and environmental compatibility. However, their practical application is hindered by sluggish oxygen evolution reaction (OER) kinetics and the high charging voltage required, which reduce energy efficiency and accelerate electrode degradation. Here, we report for the first time the beneficial role of potassium iodide (KI) as a reaction modifier in ZABs employing manganese dioxide (MnO2) as a bifunctional catalyst. MnO2 not only exhibits remarkable electrocatalytic activity toward the oxygen reduction reaction (ORR) but also catalyzes the iodide oxidation reaction (IOR), which proceeds at significantly lower potentials than the OER. As a result, KI-modified MnO2 ZABs achieve a remarkably low charging voltage of ≈1.8 V and an energy efficiency of 69.9% at 5 mA/cm2. Although the IOR is not fully reversible in alkaline media and its effectiveness depends on the iodide concentration in the electrolyte—which may decrease upon repeated discharge–charge cycling—the suppression of electrode degradation enables stable operation for more than 200 charge–discharge cycles. These findings demonstrate the synergistic effect of KI and MnO2 in enabling an efficient ORR/IOR pathway, providing a sustainable and cost-effective alternative to noble metal catalysts and opening new perspectives for the practical development of high-performance ZABs. Full article
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17 pages, 4763 KB  
Article
Corrosion and Discharge Behavior of Mg-Y-Al-Zn Alloys as Anode Materials for Primary Mg-Air Batteries
by Junhao Dai, Hongjun Zhu, Yu Zhang, Chengwu Wang and Shirui Guo
Crystals 2025, 15(12), 1033; https://doi.org/10.3390/cryst15121033 - 3 Dec 2025
Viewed by 310
Abstract
In this study, the Mg-8Y-0.8Al-xZn (x = 0.25, 0.45, 0.65 in wt.%) anode was selected as the research subject, and the relationship between its microstructural evolution and electrochemical performance was thoroughly investigated. The results indicate that an increasing zinc content leads to a [...] Read more.
In this study, the Mg-8Y-0.8Al-xZn (x = 0.25, 0.45, 0.65 in wt.%) anode was selected as the research subject, and the relationship between its microstructural evolution and electrochemical performance was thoroughly investigated. The results indicate that an increasing zinc content leads to a distinct gradient change in the alloy phase composition. At a low zinc content (x = 0.25), the Al2Y phase is uniformly distributed within the matrix. However, when the Zn content reaches 0.45 wt.% or higher, the Mg-Y phase and Mg-Y-Zn phase become the predominant phases. When applying 20 mA·cm−2 current density, the investigated Mg-8Y-0.8Al-0.25Zn anode achieves a high specific capacity of 1030 mAh·g−1 and an anode efficiency of 51%, providing a valuable experimental foundation for the advancement of new energy storage materials and offering significant theoretical guidance for advancing metal–air battery technology. Full article
(This article belongs to the Section Materials for Energy Applications)
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36 pages, 6154 KB  
Review
Mechanism and Air Cathode Materials of Photo-Assisted Zinc–Air Batteries for Photoelectrochemical Energy Storage
by Mengmeng Zhang, Haoxiang Wang, Yuanyuan Li and Xiangyu Liang
Crystals 2025, 15(11), 923; https://doi.org/10.3390/cryst15110923 - 27 Oct 2025
Viewed by 871
Abstract
The photo-assisted strategy is an effective technology that combines both photo and electrical energy conversion/storage, which represents the direction of the next generation of green energy utilization technologies. In particular, photo-assisted zinc–air batteries (PAZABs) are novel and innovative devices with the advantages of [...] Read more.
The photo-assisted strategy is an effective technology that combines both photo and electrical energy conversion/storage, which represents the direction of the next generation of green energy utilization technologies. In particular, photo-assisted zinc–air batteries (PAZABs) are novel and innovative devices with the advantages of high efficiency and environmental friendliness. Thanks to the generation and effective separation of photo-generated carriers in photo-response air cathode catalysts, PAZABs possess significantly accelerated kinetics of oxygen reduction reaction and oxygen evolution reaction. Moreover, as a popular kind of newly developed two-electrode photoelectrochemical energy storage device, which could realize direct solar-to-electrochemical energy storage, PAZABs alleviate the limitations of the intermittent nature of solar energy in practical applications. In this study, the working mechanism of photoelectrochemical energy storage devices and PAZABs are thoroughly and systematically introduced; additionally, the design principles and types of photo-response electrode materials are reviewed. Interface engineering has been proven to be an effective strategy to improve the performance of the photo-response air cathode catalysts in PAZABs. Thus, the crucial role of the modulated interface chemistry of heterostructure air cathode catalysts is also summarized. Subsequently, the recent progress in the development of single-atom catalysts is outlined. Finally, this review presents several potential strategies for overcoming bottlenecks in the practical application of PAZABs. Full article
(This article belongs to the Special Issue Materials for Applications in Water Splitting and Battery)
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15 pages, 4903 KB  
Article
Protective Coating for Zinc Electrodes of Zinc–Air Battery in a Neutral Electrolyte
by Sonia Bagheri, Benedetto Bozzini, Carola Esposito Corcione, Raffaella Striani and Claudio Mele
Energies 2025, 18(21), 5599; https://doi.org/10.3390/en18215599 - 24 Oct 2025
Cited by 1 | Viewed by 706
Abstract
This work introduces a novel approach to enhancing the performance of zinc anodes in zinc–air batteries through a photopolymerizable organic–inorganic hybrid coating. Electrochemical tests were conducted in a neutral NaCl electrolyte, selected to minimize electrolyte carbonation, anode corrosion, and zinc dendrite formation. The [...] Read more.
This work introduces a novel approach to enhancing the performance of zinc anodes in zinc–air batteries through a photopolymerizable organic–inorganic hybrid coating. Electrochemical tests were conducted in a neutral NaCl electrolyte, selected to minimize electrolyte carbonation, anode corrosion, and zinc dendrite formation. The behavior of bare and coated zinc electrodes was investigated using linear sweep voltammetry, electrochemical impedance spectroscopy (EIS), potentiostatic measurements, galvanostatic discharge tests, and charge-discharge tests, while morphological and structural characterizations were carried out by Atomic Force Microscopy (AFM), Raman spectroscopy, and X-ray Diffraction (XRD). The results confirmed that the hybrid coating acts as a corrosion-resistant barrier, enhancing the reversibility and stability of zinc electrodes through a barrier mechanism. Charge–discharge tests further confirmed the improved performance of the coated electrode, obtaining at a current density of 1 mA/cm2, a coulombic efficiency of 92.61% and a capacity retention of 90.18%, respectively, after 16 cycles. These findings highlight the effectiveness of the photopolymerizable hybrid coating in improving the durability and rechargeability of zinc–air batteries. Full article
(This article belongs to the Special Issue Advances in Materials for Electrochemical Energy Applications 2024)
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15 pages, 1772 KB  
Article
Towards a Porous Zinc Anode Design for Enhanced Durability in Alkaline Zinc–Air Batteries
by Sarmila Dutta, Yasin Emre Durmus, Eunmi Im, Hans Kungl, Hermann Tempel and Rüdiger-A. Eichel
Batteries 2025, 11(10), 359; https://doi.org/10.3390/batteries11100359 - 29 Sep 2025
Viewed by 1989
Abstract
The commercialization of rechargeable alkaline zinc–air batteries has been constrained by critical challenges associated with the zinc electrode, including passivation, dendrite growth, and hydrogen evolution reaction. These issues severely limit the cycle life and pose a major barrier to large-scale industrial deployment. Integration [...] Read more.
The commercialization of rechargeable alkaline zinc–air batteries has been constrained by critical challenges associated with the zinc electrode, including passivation, dendrite growth, and hydrogen evolution reaction. These issues severely limit the cycle life and pose a major barrier to large-scale industrial deployment. Integration of porous anode structures and electrode additives—two widely investigated approaches for mitigating challenges related to zinc anode—shows significant promise. However, effectively combining these approaches remains challenging. This study introduces a method for fabricating zinc anodes that can combine the benefits of a porous structure and electrode additive. The polytetrafluoroethylene (PTFE) polymer binder used in fabricating the anode material resulted in a stable scaffold, providing the desired anode porosity of approximately 60% and effectively anchoring ZnO nanoparticles. The zinc anodes prepared using a nickel mesh current collector without any electrode additives demonstrated stable cycling performance, sustaining 350 cycles at a current density of 60 mA gZn−1 with a coulombic efficiency of approximately 95%. Incorporating 2 wt.% Bi2O3 as an electrode additive further enhanced the cycling performance, achieving 200 stable cycles with 100% coulombic efficiency under an increased current density of 120 mA gZn−1, signifying the effectiveness of the proposed fabrication strategy. Full article
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15 pages, 4908 KB  
Article
Boosting the Bifunctional Catalytic Activity of La0.85Y0.15Ni0.7Fe0.3O3 Perovskite Air Electrode with Facile Hybrid Strategy of Metallic Oxide for Rechargeable Zn–Air Batteries
by Xiankai Yi, Guangwei Zhuang, Junhua Bai, Jiaxing Yan and Yifeng Zheng
Catalysts 2025, 15(8), 785; https://doi.org/10.3390/catal15080785 - 17 Aug 2025
Viewed by 1149
Abstract
Developing cost-effective, sustainable, and high-performance air electrode catalysts for the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) remains a significant challenge in the advancement of rechargeable zinc–air batteries (ZABs). Herein, we successfully construct a vacancy-rich heterogeneous perovskite La0.85Y0.15 [...] Read more.
Developing cost-effective, sustainable, and high-performance air electrode catalysts for the oxygen reduction reaction (ORR) and oxygen evolution reaction (OER) remains a significant challenge in the advancement of rechargeable zinc–air batteries (ZABs). Herein, we successfully construct a vacancy-rich heterogeneous perovskite La0.85Y0.15Ni0.7Fe0.3O3 (LYNF) hybridized with Co3O4 spinel nanoparticles using a simple chemical bath-assisted method. The Co3O4 composite LYNF material is systematically evaluated as the bifunctional catalyst for ZABs in the proportion of 25 wt%, 50w t%, and 75 wt% (denoted as LYNF-xCo3O4, x = 0.25, 0.5, 0.75). The results confirm an intimate coupling between the perovskite and spinel phases, along with a significant increase in oxygen vacancy concentration. Among the composites, LYNF-0.5Co3O4 exhibits the best performance, achieving an ORR onset potential of 0.813 V vs. RHE at −0.1 mA cm−2 and a lower OER overpotential of 441 mV at 10 mA cm−2. When applied as the air electrode catalyst in ZABs, LYNF-0.5Co3O4 displays the highest discharge voltage and a peak power density of 115 mW cm−2, representing a 20% improvement over pristine LYNF. The enhanced performance of the LYNF-0.5Co3O4 composite is attributed to the accumulation of Co3O4 nanoparticles within the LYNF matrix, which introduces numerous electrochemically active sites and facilitates the charge and mass transport during the catalytic process in ZABs. Full article
(This article belongs to the Special Issue Metal Oxide-Supported Catalysts)
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38 pages, 6998 KB  
Review
Silicon Carbide (SiC) and Silicon/Carbon (Si/C) Composites for High-Performance Rechargeable Metal-Ion Batteries
by Sara Adnan Mahmood, Nadhratun Naiim Mobarak, Arofat Khudayberdieva, Malika Doghmane, Sabah Chettibi and Kamel Eid
Int. J. Mol. Sci. 2025, 26(16), 7757; https://doi.org/10.3390/ijms26167757 - 11 Aug 2025
Cited by 2 | Viewed by 5139
Abstract
Silicon carbide (SiC) and silicon nanoparticle-decorated carbon (Si/C) materials are electrodes that can potentially be used in various rechargeable batteries, owing to their inimitable merits, including non-flammability, stability, eco-friendly nature, low cost, outstanding theoretical capacity, and earth abundance. However, SiC has inferior electrical [...] Read more.
Silicon carbide (SiC) and silicon nanoparticle-decorated carbon (Si/C) materials are electrodes that can potentially be used in various rechargeable batteries, owing to their inimitable merits, including non-flammability, stability, eco-friendly nature, low cost, outstanding theoretical capacity, and earth abundance. However, SiC has inferior electrical conductivity, volume expansion, a low Li+ diffusion rate during charge–discharge, and inevitable repeated formation of a solid–electrolyte interface layer, which hinders its commercial utilization. To address these issues, extensive research has focused on optimizing preparation methods, engineering morphology, doping, and creating composites with other additives (such as carbon materials, metal oxides, nitrides, chalcogenides, polymers, and alloys). Owing to the upsurge in this research arena, providing timely updates on the use of SiC and Si/C for batteries is of great importance. This review summarizes the controlled design of SiC-based and Si/C composites using various methods for rechargeable metal-ion batteries like lithium-ion (LIBs), sodium-ion (SIBs), zinc-air (ZnBs), and potassium-ion batteries (PIBs). The experimental and predicted theoretical performance of SiC composites that incorporate various carbon materials, nanocrystals, and non-metal dopants are summarized. In addition, a brief synopsis of the current challenges and prospects is provided to highlight potential research directions for SiC composites in batteries. Full article
(This article belongs to the Section Materials Science)
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13 pages, 10178 KB  
Article
Luffa-like Interconnective Porous Nanofiber with Anchored Co/CoCr2O4 Hybrid Nanoparticles for Zinc–Air Batteries
by Guoqiang Jin, Bin Liu, Yan Liu, Xueting Zhang, Dapeng Cao and Xiuling Zhang
Batteries 2025, 11(8), 306; https://doi.org/10.3390/batteries11080306 - 8 Aug 2025
Viewed by 1731
Abstract
The development of robust oxygen reduction reaction (ORR) catalyst with fast kinetics and good durability is significant for rechargeable zinc–air batteries (ZABs) but still remains a great challenge. Herein, inspired by the chain-like interconnective porous structure of plant luffa, an ORR catalyst of [...] Read more.
The development of robust oxygen reduction reaction (ORR) catalyst with fast kinetics and good durability is significant for rechargeable zinc–air batteries (ZABs) but still remains a great challenge. Herein, inspired by the chain-like interconnective porous structure of plant luffa, an ORR catalyst of Co/CoCr2O4@ IPCF is fabricated, with Co and CoCr2O4 hybrid nanoparticles (NPs) embedding into interconnective porous carbon nanofibers (IPCF). Contributing to CoCr2O4 NPs stabilized Co active sites, the resulting ZABs assembled with Co/CoCr2O4@IPCF as an air cathode catalyst delivering sustainable cycling stability of 550 h, surpassing that of Co@IPCF based on ZABs (215 h). Also, the Co/CoCr2O4@IPCF has a high ORR performance with a half-wave potential (E1/2) of 0.866 V in alkaline medium. The cycling stability originates from the IPCF carrier and the synergistic effect of Co NPs and CoCr2O4 NPs. The chain-like interconnective porous structure of the fibers provides more active sites and facilitates mass transfer to avoid the accumulation of OH and the exposure of H2O2, while the CoCr2O4 NPs can serve as a regulator for stabilizing the Co NPs electrochemical performance. Full article
(This article belongs to the Special Issue Novel Materials for Rechargeable Batteries)
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32 pages, 4753 KB  
Review
Prospective Obstacles and Improvement Strategies of Manganese-Based Materials in Achieving High-Performance Rechargeable Zinc–Air Batteries
by Zhangli Ye, Tianjing Wu, Lanhua Yi and Mingjun Jing
Batteries 2025, 11(7), 255; https://doi.org/10.3390/batteries11070255 - 8 Jul 2025
Cited by 1 | Viewed by 2124
Abstract
Zinc–air batteries (ZABs) are crucial for renewable energy conversion and storage due to their cost-effectiveness, excellent safety, and superior cycling stability. However, developing efficient and affordable bifunctional electrocatalysts for the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER) at the air [...] Read more.
Zinc–air batteries (ZABs) are crucial for renewable energy conversion and storage due to their cost-effectiveness, excellent safety, and superior cycling stability. However, developing efficient and affordable bifunctional electrocatalysts for the oxygen reduction reaction (ORR) and the oxygen evolution reaction (OER) at the air cathode remains a significant challenge. Manganese (Mn)-based materials, known for their tunable oxidation states, adaptable crystal structures, and environmental friendliness, are regarded as the most promising candidates. This review systematically summarizes recent advances in Mn-based bifunctional catalysts, concentrating on four primary categories: Mn–N–C electrocatalysts, manganese oxides, manganates, and other Mn-based compounds. By examining the intrinsic merits and limitations of each category, we provide a comprehensive discussion of optimization strategies, which include morphological modulation, structural engineering, carbon hybridization, heterointerface construction, heteroatom doping, and defect engineering, aimed at enhancing catalytic performance. Additionally, we critically address existing challenges and propose future research directions for Mn-based materials in rechargeable ZABs, offering theoretical insights and design principles to advance the development of next-generation energy storage systems. Full article
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62 pages, 13651 KB  
Review
Engineering Gel-Based Precursors into Advanced ORR Catalysts for Zn–Air Batteries and Fuel Cells: Insights into Hydrogels, Aerogels, Xerogels, Metal–Organic Gels, and Metal Aerogels
by Shaik Gouse Peera and Myunghwan Byun
Gels 2025, 11(7), 479; https://doi.org/10.3390/gels11070479 - 21 Jun 2025
Cited by 1 | Viewed by 1861
Abstract
Efficient electrocatalysts for the oxygen reduction reaction (ORR) are essential for numerous energy storage and conversion systems, including zinc–air batteries and fuel cells. Cutting-edge Pt/C catalysts remain the most efficient ORR catalysts to date; however, their high cost and inadequate stability impede their [...] Read more.
Efficient electrocatalysts for the oxygen reduction reaction (ORR) are essential for numerous energy storage and conversion systems, including zinc–air batteries and fuel cells. Cutting-edge Pt/C catalysts remain the most efficient ORR catalysts to date; however, their high cost and inadequate stability impede their use in commercial devices. Recently, transition metal-based electrocatalysts are being pursued as ideal alternatives for cost-effective and efficient materials with a promising future. This review provides an in-depth analysis of the principles, synthesis, and electrocatalytic assessment of noble metal and transition metal-based catalysts derived from diverse gel precursors, including hydrogels, aerogels, xerogels, metal–organic gels, and metal aerogels. Electrocatalysts derived from gel precursors have garnered significant interest due to their superior physicochemical properties, including an exceptionally high surface area, adjustable porosity, adaptability, and scalability. Catalysts obtained from gel precursors offer numerous advantages over conventional catalyst synthesis methods, including the complete utilization of precursors, precise control over surface area and porosity, and uniform distribution of ORR active sites. Among the various types, metal aerogels are distinguished as the superior catalysts, exceeding the Department of Energy’s (DoE) 2025 targets for the mass and specific activities of ORR catalysts. In contrast, hydrogel- and aerogel-derived catalysts excel in terms of ORR activity, specific surface area, and the potential to incorporate high loadings of single-atom catalysts composed of transition metals. Ultimately, we unequivocally categorized the electrocatalysts into high-, moderate-, and low-performance tiers, identifying the most promising catalyst candidate within each gel classification. Concluding insights, future outlooks, and recommendations were provided for the advancement of cost-effective, scalable electrocatalysts derived from gels for fuel cells and zinc–air batteries. Full article
(This article belongs to the Special Issue Gels for Flexible Electronics and Energy Devices (2nd Edition))
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22 pages, 3948 KB  
Article
Self-Standing Carbon Fiber Electrodes Doped with Pd Nanoparticles as Electrocatalysts in Zinc–Air Batteries
by Cristian Daniel Jaimes-Paez, Miguel García-Rollán, Francisco José García-Mateos, Ramiro Ruiz-Rosas, Juana M. Rosas, José Rodríguez-Mirasol, Tomás Cordero, Emilia Morallón and Diego Cazorla-Amorós
Molecules 2025, 30(12), 2487; https://doi.org/10.3390/molecules30122487 - 6 Jun 2025
Cited by 1 | Viewed by 1200
Abstract
In this work, the effect of the palladium precursor on the Oxygen Reduction Reaction (ORR) performance of lignin-based electrospun carbon fibers was studied. The fibers were spun from a lignin-ethanol solution free of any binder, where different Pd salts were added at two [...] Read more.
In this work, the effect of the palladium precursor on the Oxygen Reduction Reaction (ORR) performance of lignin-based electrospun carbon fibers was studied. The fibers were spun from a lignin-ethanol solution free of any binder, where different Pd salts were added at two concentration levels. The system implemented to perform the spinning was a coaxial setup in which the internal flow contains the precursor dispersion with the metallic precursor, and ethanol was used as external flow to help fiber formation and prevent drying before generating the Taylor cone. The obtained cloths were thermostabilized in air at 200 °C and carbonized in nitrogen at 900 °C. The resulting carbon fibers were characterized by physicochemical and electrochemical techniques. The palladium precursor significantly affects nanoparticle distribution and size, fiber diameter, pore distribution, surface area and electrochemical behavior. The fibers prepared with palladium acetylacetonate at high Pd loading and carbonized at 900 °C under a CO2 atmosphere showed high mechanical stability and the best ORR activity, showing near total selectivity towards the 4-electron path. These features are comparable to those of the commercial Pt/C catalyst but much lower metal loading (10.6 wt.% vs. 20 wt.%). The most promising fibers have been evaluated as cathodes in a zinc–air battery, delivering astonishing stability results that surpassed the performance of commercial Pt/C materials in both charging and discharging processes. Full article
(This article belongs to the Special Issue Materials for Emerging Electrochemical Devices—2nd Edition)
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102 pages, 24905 KB  
Review
One Stone, Three Birds: Innovations and Challenges of Layered Double Hydroxides in Batteries, Supercapacitors, and Hydrogen Production
by Syed Shaheen Shah, Manisha Das and Takaya Ogawa
Batteries 2025, 11(5), 193; https://doi.org/10.3390/batteries11050193 - 14 May 2025
Cited by 22 | Viewed by 5104
Abstract
Layered double hydroxides (LDHs), notable for their unique two-dimensional layered structures, have attracted significant research attention due to their exceptional versatility and promising performance in energy storage and conversion applications. This comprehensive review systematically addresses the fundamentals and diverse synthesis strategies for LDHs, [...] Read more.
Layered double hydroxides (LDHs), notable for their unique two-dimensional layered structures, have attracted significant research attention due to their exceptional versatility and promising performance in energy storage and conversion applications. This comprehensive review systematically addresses the fundamentals and diverse synthesis strategies for LDHs, including co-precipitation, hydrothermal synthesis, electrochemical deposition, sol-gel processes, ultrasonication, and exfoliation techniques. The synthesis methods profoundly influence the physicochemical properties, morphology, and electrochemical performance of LDHs, necessitating a detailed understanding to optimize their applications. In this paper, the role of LDHs in batteries, supercapacitors, and hydrogen production is critically evaluated. We discuss their incorporation in various battery systems, such as lithium-ion, lithium–sulfur, sodium-ion, chloride-ion, zinc-ion, and zinc–air batteries, highlighting their structural and electrochemical advantages. Additionally, the superior pseudocapacitive behavior and high energy densities offered by LDHs in supercapacitors are elucidated. The effectiveness of LDHs in hydrogen production, particularly through electrocatalytic water splitting, underscores their significance in renewable energy systems. This review paper uniquely integrates these three pivotal energy technologies, outlining current innovations and challenges, thus fulfilling a critical need for the scientific community by providing consolidated insights and guiding future research directions. Full article
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15 pages, 6574 KB  
Article
Structural Engineering of Bimetallic CoCe-ZIF Derives Catalysts with Optimized Electronic Structure for Enhanced Oxygen Electrocatalysis
by Linxiang Zhou, Chaoyang Shi, Huaqi Wang, Danyang Wei, Haodong Jin, Haoqi Li, Zhiwei Meng and Mingli Xu
Materials 2025, 18(10), 2251; https://doi.org/10.3390/ma18102251 - 13 May 2025
Viewed by 1011
Abstract
Developing efficient and durable non-precious metal catalysts for oxygen electrocatalysis in fuel cells and zinc–air batteries remains an urgent issue to be addressed. Herein, a bimetallic CoCe-NC catalyst is synthesized through pyrolysis of Co/Ce co-doped metal–organic frameworks (MOFs), retaining the inherently high surface [...] Read more.
Developing efficient and durable non-precious metal catalysts for oxygen electrocatalysis in fuel cells and zinc–air batteries remains an urgent issue to be addressed. Herein, a bimetallic CoCe-NC catalyst is synthesized through pyrolysis of Co/Ce co-doped metal–organic frameworks (MOFs), retaining the inherently high surface area of MOFs to maximize the exposure of Co-N and Ce-N active sites. The electronic interaction between Co and Ce atoms effectively modulates the adsorption/desorption behavior of oxygen-containing intermediates, thereby enhancing intrinsic catalytic activity. In alkaline media, the CoCe-NC catalyst exhibits E1/2 = 0.854 V electrocatalytic capability comparable to commercial Pt/C, along with superior methanol resistance and durability. Notably, CoCe-NC demonstrates an overpotential 84 mV lower than Pt/C at 300 mA cm−2 in a GDE half-cell. When the catalyst is employed as a cathode in zinc–air batteries, it demonstrates an open-circuit voltage of 1.47 V, a peak power density of 202 mW cm−2, and exceptional cycling durability. Full article
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14 pages, 9035 KB  
Article
Efficient Regulation of Oxygen Vacancies in β-MnO2 Nanostructures for High-Loading Zinc-Ion Batteries
by Jian-Chun Wu, Yaoyu Yin, Haitao Zhou, Xicheng Shen, Hongquan Gao, Xiaowei Li, Zhiyong Liu, Yihong Deng and Yanxin Qiao
Metals 2025, 15(5), 526; https://doi.org/10.3390/met15050526 - 7 May 2025
Cited by 1 | Viewed by 1385
Abstract
Manganese-based oxides, particularly β-MnO2, have emerged as promising cathode materials for aqueous zinc-ion batteries (ZIBs) due to their high theoretical capacity, low cost, and intrinsic safety. However, their sluggish reaction kinetics, limited active sites, and poor conductivity often lead to suboptimal [...] Read more.
Manganese-based oxides, particularly β-MnO2, have emerged as promising cathode materials for aqueous zinc-ion batteries (ZIBs) due to their high theoretical capacity, low cost, and intrinsic safety. However, their sluggish reaction kinetics, limited active sites, and poor conductivity often lead to suboptimal electrochemical performance. To address these limitations, we propose a facile ethanol-mediated hydrothermal strategy to engineer rod-like β-MnO2 nanostructures with tailored oxygen vacancies. By precisely adjusting ethanol addition (3–5 mL) during synthesis, oxygen vacancy concentrations were optimized to enhance electronic conductivity and active site exposure. The experimental results demonstrate that β-MnOx-2-5 synthesized with 5 mL of ethanol delivers an exceptional areal capacity of 4.87 mAh cm−2 (348 mAh g−1, 469.8 Wh kg−1) at 200 mA cm−2 under a high mass loading of 14 mg cm−2. Further, a hybrid electrode combining oxygen-deficient β-MnO2-x-3 (air-calcined) and structurally stable β-Mn5O8-y-3 (Ar-calcined) achieves a retained capacity of 3.9 mAh cm−2 with stable cycling performance, achieving an optimal equilibrium between high capacity and long-term operational durability. Systematic characterizations (XPS, ESR, XANES, FT-EXAFS) confirm vacancy-induced electronic structure modulation, accelerating ion diffusion and redox kinetics. This scalable vacancy engineering approach, requiring only ethanol dosage control, presents a viable pathway toward industrial-scale ZIB applications. Full article
(This article belongs to the Section Metallic Functional Materials)
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17 pages, 2486 KB  
Article
Sustainable Fe3C/Fe-Nx-C Cathode Catalyst from Biomass for an Oxygen Reduction Reaction in Alkaline Electrolytes and Zinc–Air Battery Application
by Shaik Gouse Peera, Seung-Won Kim, Shaik Ashmath and Tae-Gwan Lee
Inorganics 2025, 13(5), 143; https://doi.org/10.3390/inorganics13050143 - 30 Apr 2025
Cited by 2 | Viewed by 1782
Abstract
Realistic applications of zinc–air batteries are hindered by the high cost of Pt/C cathode catalysts, necessitating the search for alternative, sustainable electrocatalysts. In this work, we developed a sustainable Fe3C/Fe-Nx-C cathode catalyst from waste coffee biomass for an oxygen [...] Read more.
Realistic applications of zinc–air batteries are hindered by the high cost of Pt/C cathode catalysts, necessitating the search for alternative, sustainable electrocatalysts. In this work, we developed a sustainable Fe3C/Fe-Nx-C cathode catalyst from waste coffee biomass for an oxygen reduction reaction (ORR) in alkaline electrolytes and zinc–air battery applications. The Fe3C/Fe-Nx-C cathode catalyst was synthesized via a mechanochemical synthesis strategy by using melamine and an EDTA–Fe chelate complex, followed by pyrolysis at 900 °C. The obtained Fe3C/Fe-Nx-C catalyst was evaluated for detailed ORR activity and stability. The ORR results show that Fe3C/Fe-Nx-C displayed excellent ORR activity with an E1/2 of 0.93 V vs. RHE, a Tafel slope of 68 mV dec−1, 3.95 e transfer for the O2 molecule, and high ECSA values. In addition, the Fe3C/Fe-Nx-C catalyst exhibited excellent stability with a loss of 75 mV for 10,000 potential cycles, and a loss of ~14% of relative currents in the chronoamperometric test. When applied as a cathode catalyst in zinc–air battery, the Fe3C/Fe-Nx-C catalyst delivered a power density of 81 mW cm−2 and admirable electrochemical stability under galvanostatic discharge conditions. Furthermore, the practical application of the Fe3C/Fe-Nx-C catalyst was demonstrated by a panel of LEDs illuminated with a dual-cell zinc–air battery connected in a series, clearly validating the practically developed catalysts for use in various energy storage and electronic devices. Full article
(This article belongs to the Special Issue Carbon Nanomaterials for Advanced Technology, 2nd Edition)
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