Search Results (20)

This study addresses the challenges of low-pressure oil well workover operations, namely, severe loss of water-based workover fluid, significant reservoir damage from conventional temporary plugging agents, and slow production recovery, by focusing on the yet-mechanistically unclear “fuzzy-ball workover fluid.” Laboratory experiments combined with field data were used to evaluate its plugging performance and reservoir-protective mechanisms. In sand-filled tubes (diameter 25 mm, length 20–100 cm) sealed with the fuzzy-ball fluid, the formation’s bearing capacity increased by 3.25–18.59 MPa, showing a positive correlation with the plugging radius. Compatibility tests demonstrated that mixtures of crude oil and workover fluid (1:1) or crude oil, workover fluid, and water (1:1:1) held at 60 °C for 80 h exhibited only minor apparent viscosity reductions of 4 mPa·s and 2 mPa·s, respectively, indicating good stability. After successful plugging, a 1% ammonium persulfate solution was injected for 2 h to break the gel; permeability recovery rates reached 112–127%, confirming low reservoir damage and effective gel-break de-blocking. Field data from five wells (formation pressure coefficients 0.49–0.64) showed per-well fluid consumption of 33–83 m³ and post-workover liquid production index recoveries of 5.90–53.30%. Multivariate regression established mathematical relationships among bearing capacity, production index recovery, and fourteen geological engineering parameters, identifying the plugging radius as a key factor. Larger radii enhance both temporary plugging strength and production recovery without harming the reservoir, and they promote production by expanding the cleaning zone. In summary, the fuzzy-ball workover fluid achieves an integrated “high-efficiency plugging–low-damage gel-break–synergistic cleaning” mechanism, resolving the trade-off between temporary-plugging strength and production recovery in low-pressure wells and offering an innovative, environmentally friendly solution for the sustainable and efficient exploitation of oil–gas resources. Full article

During the mid-to-late stages of oilfield development, reservoir energy depletion and declining formation pressure coefficients are prevalent challenges. To address the issues of severe fluid loss and extended post-workover fluid recovery periods during conventional operations such as thermal wax removal and pump inspection in low-pressure, waxy wells within a specific block of the Xinjiang Oilfield, a dynamic loss analysis model for workover fluids was developed. Additionally, a wash pressure control valve was engineered to meet the requirements for squeeze killing under abnormal conditions, and an integrated anti-leakage tubing string was designed. This system effectively isolates the workover fluid from the reservoir during interventions, thereby significantly reducing fluid loss and enhancing operational safety. Field applications demonstrate that this technology reduces workover fluid loss by 96% during thermal wax removal and shortens the average post-workover fluid recovery period by 8.7 days after pump inspection. This technology enables rapid restoration of well productivity, lowers operational costs for thermal wax removal and pump inspection, and provides an effective solution for maintaining low-pressure, waxy wells. Full article

Under long-term high-temperature and static conditions, high-density workover fluid settles, increasing the risks of workover operations. In order to achieve a quantitative assessment of the sedimentation stability of oil well workover fluids, this study adopted spectral analysis to conduct stability tests on water dispersions of barite with different concentrations. Meanwhile, a comprehensive assessment was conducted on the sedimentation rate of the well repair fluid, the size of solid particles and the changes in the thickness of the sedimentary layer in 1# Well, 2# Well and 3# Well. With the increase in barite concentration, its sedimentation behavior changes from free sedimentation at low concentrations to flocculation sedimentation at high concentrations, and the sedimentation rate shows a slowing trend. The increase in sedimentation rate is positively correlated with the increase in density, and the intensity of the initial backscattered light at the bottom of the well also increases accordingly. In addition, during the sedimentation process of sediment, the variation pattern of particle velocity shows the characteristics of being relatively fast in the early stage and gradually accelerating in the middle and later stages. The results show that the average particle size of barite solution is 4.93 μm, and the average particle size of the three workover fluids is 87.5 μm. The deposition thickness range of barite solution is 5–50 mm, and that of the three workover fluids is 25–51.58 mm. It provides data support for the rapid quantitative evaluation of the long-term stability of oil well workover fluids. Full article

Electric submersible pumps (ESPs) are critical for artificial lift operations; however, they are prone to frequent failures, often resulting in high operational costs and production downtime. Traditional ESP failure classifications are limited by lack of standardization and the conflation of failure modes with root causes. To address these limitations, this study proposes a new two-step integrated failure modes and root cause (IFMRC) classification system. The new framework clearly distinguishes between failure modes and root causes, providing a systematic, structured approach that enhances fault diagnosis and failure analysis and can lead to better failure prevention strategies. This methodology was validated using a case study of over 4000 ESP installations. The data came from Egypt’s Western Desert, covering a decade of operational data. The sources included ESP databases, workover records, and detailed failure investigation (DIFA) reports. The failure modes were categorized into electrical, mechanical, hydraulic, chemical, and operational types, while root causes were linked to environmental, design, operational, and equipment factors. Statistical analysis, in this case study, revealed that motor short circuits, low flow conditions, and cable short circuits were the most frequent failure modes, with excessive heat, scale deposition, and electrical grounding faults being the dominant root causes. This study underscores the importance of accurate root cause failure classification, robust data acquisition, and expanded failure diagnostics to improve ESP reliability. The proposed IFMRC framework addresses limitations in conventional taxonomies and facilitates ongoing enhancement of ESP design, operation, and maintenance in complex field conditions. Full article

As oil and gas exploration has deepened, the complexity and risk of well repair operations has increased, and the traditional description methods based on text and charts have limitations in accuracy and efficiency. Therefore, this study proposes a well repair scene description method based on visual language technology and a cross-modal coupling prompt enhancement mechanism. The research first analyzes the characteristics of well repair scenes and clarifies the key information requirements. Then, a set of prompt-enhanced visual language models is designed, which can automatically extract key information from well site images and generate structured natural language descriptions. Experiments show that this method significantly improves the accuracy of target recognition (from 0.7068 to 0.8002) and the quality of text generation (the perplexity drops from 3414.88 to 74.96). Moreover, this method is universal and scalable, and it can be applied to similar complex scene description tasks, providing new ideas for the application of well repair operations and visual language technology in the industrial field. In the future, the model performance will be further optimized, and application scenarios will be expanded to contribute to the development of oil and gas exploration. Full article

Scaling in geothermal production wells poses a critical challenge to sustainable energy production, particularly in vapor-dominated systems where scaling mechanisms are less understood. This study investigates scale treatment planning using the broaching method in Well X at Indonesia’s Kamojang geothermal field. Through well integrity testing, geochemical analysis, and XRD characterization, silica (quartz) scale formations were identified in the production casing. Performance monitoring revealed gradual decreases in steam production and wellhead pressure over a three-year period. The selection of the broaching method was validated through analysis of scale characteristics, well geometry, and economic feasibility, offering a significantly more cost-effective solution compared to conventional methods with a substantially shorter payback period. Broaching has effectively operated on multiple geothermal wells, restoring significant production capacity at approximately half the expense of conventional well workover methods. Our results challenge accepted assumptions on scaling in vapor-dominated systems and provide a methodical framework for scale treatment planning. This study demonstrates how strategic scale management can efficiently preserve well productivity while lowering operating costs, thus enabling sustainable geothermal resource development for operators worldwide. Full article

Fuzzy-ball fluids have emerged as a novel class of chemical sealaplugging materials with significant potential for enhancing both traditional oilfield operations and clean energy technologies. They are characterized by unique viscoelastic properties, plugging, self-adapting capabilities, and the ability to regulate multi-phase fluid flow under extreme subsurface conditions. In oilfield applications, fuzzy-ball fluids offer solutions for drilling, hydraulic fracturing, workover operations, and enhanced oil recovery in shallow, deep, and offshore reservoirs. In clean energy fields such as hydrogen storage, carbon capture, utilization, and storage, and geothermal energy, they show promise in improving energy efficiency, storage security, and environmental sustainability. This review explores the fundamental principles and mechanisms behind fuzzy-ball fluids, examines their field applications in the oil and gas industry, and investigates their potential in emerging clean energy technologies. This study also identifies key challenges, including material stability, economic viability, and environmental impact, which must be addressed to ensure the successful deployment of fuzzy-ball fluids. Furthermore, we outline future research directions, emphasizing material optimization, large-scale field trials, environmental impact assessments, and interdisciplinary collaboration to accelerate the commercialization of fuzzy-ball fluid technologies. By addressing these challenges, fuzzy-ball fluids could play a transformative role in both conventional and clean energy fields, contributing to sustainable and efficient energy solutions. Full article

The application of nanocomposites based on polyacrylamide hydrogels as well as silica nanoparticles in various tasks related to the petroleum industry has been rapidly developing in the last 10–15 years. Analysis of the literature has shown that the introduction of nanoparticles into hydrogels significantly increases their structural and mechanical characteristics and improves their thermal stability. Nanocomposites based on hydrogels are used in different technological processes of oil production: for conformance control, water shutoff in production wells, and well killing with loss circulation control. In all these processes, hydrogels crosslinked with different crosslinkers are used, with the addition of different amounts of nanoparticles. The highest nanoparticle content, from 5 to 9 wt%, was observed in hydrogels for well killing. This is explained by the fact that the volumes of injection of block packs are counted only in tens of cubic meters, and for the sake of trouble-free workover, it is very important to preserve the structural and mechanical properties of block packs during the entire repair of the well. For water shutoff, the volumes of nanocomposite injection, depending on the well design, are from 50 to 150 m³. For conformance control, it is required to inject from one to several thousand cubic meters of hydrogel with nanoparticles. Naturally, for such operations, service companies try to select compositions with the minimum required nanoparticle content, which would ensure injection efficiency but at the same time would not lose economic attractiveness. The aim of the present work is to develop formulations of nanocomposites with increased structural and mechanical characteristics based on hydrogels made of partially hydrolyzed polyacrylamide crosslinked with resorcinol and paraform, with the addition of commercially available nanosilica, as well as to study their thermal degradation, which is necessary to predict the lifetime of gel shields in reservoir conditions. Hydrogels with additives of pyrogenic (HCSIL200, HCSIL300, RX380) and hydrated (white carbon black grades: ‘BS-50’, ‘BS-120 NU’, ‘BS-120 U’) nanosilica have been studied. The best samples in terms of their structural and mechanical properties have been established: nanocomposites with HCSIL200, HCSIL300, and BS-120 NU. The addition of hydrophilic nanosilica HCSIL200 in the amount of 0.4 wt% to a hydrogel consisting of partially hydrolyzed polyacrylamide (1%), resorcinol (0.04%), and paraform (0.09%) increased its elastic modulus by almost two times and its USS by almost three times. The thermal degradation of hydrogels was studied at 140 °C, and the experimental time was converted to the exposure time at 80 °C using Van’t Hoff’s rule. It was found that the nanocomposite with HCSIL200 retains its properties at a satisfactory level for 19 months. Filtration studies on water-saturated fractured reservoir models showed that the residual resistance factor and selectivity of the effect of nanocomposites with HCSIL200 on fractures are very high (226.4 and 91.6 for fracture with an opening of 0.05 cm and 11.0 for porous medium with a permeability of 332.3 mD). The selectivity of the isolating action on fractured intervals of the porous formation was noted. Full article

Rod pumping systems are widely used in oil wells. Accurate fault prediction could reduce equipment fault rate and has practical significance in improving oilfield production efficiency. This paper analyzed the production journal of rod pumping wells in block X of Xinjiang Oilfield. According to the production journal, oil well maintenance operations are primarily caused by five types of faults: scale, wax, corrosion, fatigue, and wear. These faults make up approximately 90% of all faults. 1354 oil wells in the block that experienced workover operations as a result of the aforementioned factors were chosen as the research objects for this paper. To lower the percentage of data noise, wavelet threshold denoising and variational mode decomposition were used. Based on the bidirectional long short-term memory network, an intelligent model for fault prediction was built. It was trained and verified with the help of the sparrow search algorithm. Its efficacy was demonstrated by testing various deep learning models in the same setting and with identical parameters. The results show that the prediction accuracy of the model is the highest compared with other 11 models, reaching 98.61%. It is suggested that the model using artificial intelligence can provide an accurate fault warning for the oilfield and offer guidance for the maintenance of the rod pumping system, which is meant to reduce the occurrence of production stagnation and resource waste. Full article

Workover operations significantly impact the service life and gas production capacity of coalbed methane (CBM) wells and are crucial for optimizing resource exploitation. To investigate workover operations’ impact on coal seam reservoirs, the authors designed a series of experiments and obtained the following results: (1) The workover operation induced a phase transition in the solid-liquid composition produced by the CBM well, indicating changes in the coal reservoir’s internal structure. (2) During the stable production stage before and after the workover, the proportion of Na⁺, Cl⁻, Ca²⁺, and Total Dissolved Solids (TDS) in the water samples showed a downward trend as a whole, while the HCO₃⁻; after the workover, the Na⁺, Cl⁻, Ca²⁺, and TDS all increased suddenly, while the HCO₃⁻ decreased. (3) While inorganic minerals predominated in the precipitation material during the stable production stage pre-workover, their proportion decreased post-workover, with a noticeable shift in their qualitative composition. (4) It is an indisputable fact that workover operations cause physical and chemical damage to coal seam reservoirs. During workover operation, how to avoid damage and conduct benign reconstruction to the reservoir will be the direction of our future efforts. The experimental results provide valuable insights that can guide the optimization of CBM workover operations and inform the strategic planning of subsequent drainage activities. Full article

Loss encountered during workover operation is a common challenge in the development of fractured carbonate gas reservoirs. Fuzzy-ball fluid, a non-solid phase plugging material developed based on Fuzzy Sealaplugging Theory, has been widely used in killing the well. However, in the plugging of fractured carbonate gas reservoirs, a substantial volume of Fuzzy-ball fluid is required and the pressurization process is time-consuming, which greatly impairs its application. In this study, solid plugging agents including calcium carbonate and fibers are introduced into Fuzzy-ball fluids to improve the plugging efficiency of large-scale macro-fractures. In particular, the plugging performance was evaluated by the indoor plugging of a synthetic core containing a 5 mm wide wedge-shaped fracture, as well as by field trials in two wells. The results show that the plugging ability of the new fluid increases as the concentration of calcium carbonate or fiber increases. Moreover, a more significant enhancement of plugging efficiency was achieved by fibers. In field applications, the use of Fuzzy-ball fluids with calcium carbonate or fibers reduced the volume of fluid consumed by 33~74% and decreased the pressurization time by 33~69%. Therefore, by combining solid plugging agents with Fuzzy-ball fluids, the dual demand for plugging efficiency and cost-effectiveness for fractured carbonate gas reservoirs is achieved simultaneously, which provides an alternative technique for addressing fluid loss in fractured carbonate gas reservoirs. Full article

The Electrical Submersible Pump (ESP) systems were deployed in two gas wells for the dewatering of the gas reservoir. However, problems, such as the failure to start up the ESP, and changes in reservoir parameters occurred during the production. For the first problem, the well start-up operation records indicate that the ESP’s gas locking happened. To avoid this, an optimization method of the well start-up procedure for the ESP well with a check valve was correspondingly proposed, which can solve the problem without any workovers. Secondly, based on the working characteristics of the ESP and the nodal analysis method, a set of optimization methods for the operating parameters of ESPs were introduced to achieve the inflow and outflow balance. For one well, the original ESP system was planned to be installed after hydraulic fracturing. Traditionally, the ESP operating parameters were designed based on the production rate. However, in this case, the production rate and the ESP operating frequency were designed simultaneously to maximize the pump efficiency. Full article

Coiled tubing (CT) is widely used in drilling, workover, completion, fracturing and stimulation in the field of oil and gas exploration and development. During CT operation, the tubing will present a gas–liquid two-phase flow state. The prediction of frictional pressure drop for fluid in the tube is an important part of hydraulic design, and its accuracy directly affects the success of the CT technique. In this study, we analyzed the effects of the gas void fraction, curvature ratio and fluid inlet velocity on frictional pressure drop in CT, numerically. Experimental data verified simulated results. Flow friction sensitivity analysis shows the frictional pressure drop reaches its peak at a gas void fraction of 0.8. The frictional pressure gradient increases with the increase in curvature ratio. As the strength of secondary flow increases with the increase in inlet velocity, the increased trend of gas–liquid two-phase flow friction is aggravated. The correlation of friction factor for gas–liquid two-phase flow in coiled tubing is developed by regression analysis of simulation results. The research results can support high quality CT hydraulics design, through which the success of CT operations can be guaranteed. Full article

Cleaning out the pulverized coal deposited at the bottom of a coalbed methane (CBM) well is key to achieving continuous CBM drainage and prolonging the workover period. In this study, Fluent is used in conjunction with the standard k-ε model and the Eulerian-Eulerian model to simulate and analyse jet erosion of deposited pulverized coal particles. The depth and width of the stable erosion pit that is formed by jet-impacting deposited pulverized coal under different conditions are determined and provide a theoretical basis for the cleanout of pulverized coal in the bottom of a CBM well. In this paper, the three parameters of the jet target distance, nozzle diameter and nozzle outlet flow velocity are selected to perform an orthogonal simulation. The change trends in the depth and width of the scouring pit with time are determined. The results show that jet impacting of deposited pulverized coal can be categorised into four stages, periods of rapid growth, stability, jet swing and dynamic stability. A sensitivity analysis shows that the nozzle outlet flow velocity has the strongest influence on the depth of the scouring pit among the selected parameters. The depth of the jet impact pit can reach the maximum depth at t = 3 s, while the width of the impact pit can reach the maximum after t = 7 s. This can provide key design parameters for CBM well pulverized coal impacting operation. It is of great significance for capacity damage control during CBM well workover operation. Full article

Positive Displacement Motors (PDM) are extensively used in the oilfield, either in drilling or in coiled tubing (CT) operations. They provide a higher rate of penetration and the possibility of drilling horizontal wells. For coiled tubing operations, PDMs can mill through obstructions and enable shut-in wells to work again. One of the major challenges while using these tools is the motor stalling, which can lead to serious damage to the PDM and lost time events in drilling and workover rigs. These events result in total losses of hundreds of thousands of dollars, and their avoidance mostly depends on trained and fully aware equipment operators. If a PDM starts to stall, the pumping needs to be halted immediately or the tool may fail. This paper describes the use of a Fuzzy Inference System (FIS) to detect the stalling events as they start to happen using the acquisition data from the coiled tubing unit, the output of the FIS could then trigger an alarm for the operator to take the proper action or remotely stop the pump. The FIS was implemented in Python and tested with real CT milling acquisition data. When tested using real data, the system analyzed 68,458 acquisition points and detected 94% of the stalling events across this data during its first seconds, whereas, during the real job, a CT operator could take longer to notice this event and take the proper action, or even take no action. If the FIS was applied on a real coiled tubing acquisition system, it could reduce PDMs over-pressurization due to stalling, leading to an increase on its useful life and decrease on premature failure. As of now there is no similar system in the market or published and this kind of operation is fully performed using human supervision only. Full article