Search Results (321)

The study investigated the addition of nanocellulose (NC) as a reinforcing agent in wood-phenol resorcinol formaldehyde (PRF) composites for thermoset extrusion-based manufacturing. Three types of NC (cellulose nanocrystals (CNC), bleached nanofibers (BNFs), and unbleached nanofibers (UBNFs)) at 1–3% loadings and new (NP) and 4-year old (OP) PRF resin were evaluated by a combination of thermal analysis, rheology and flexural testing. The NP was shown to gel at a lower temperature than OP. CNC addition advanced gelation and yield stress; whereas, UBNFs reduced viscosity and yield stress through plasticization but were suitable for extrusion. The NC-reinforced wood–PRF formulations were successfully extruded into continuous composite rods. A flexural modulus of 8.1 GPa and strength of 77 MPa was achieved. Moreover, NC was shown to reduce 24 h water absorption compared to controls. These findings show that NC reinforcement improves wood–PRF composites systems for potential sustainable additive manufacturing. Full article

The development of sustainable flame-retardant polymer composites is important for expanding the practical use of bio-based plastics while reducing reliance on petroleum-derived and halogenated materials. In this work, biodegradable polylactic acid (PLA) composites were prepared using raw wood-derived biochar as a degradable carbon-based filler and magnesium hydroxide (MH) as a halogen-free flame-retardant additive. PLA/Biochar/MH composites were prepared by melt compounding and compression molding, followed by systematic evaluation of their structural, thermal, flame-retardant, mechanical, and stability-related properties. The flame-retardant performance, evaluated by limiting oxygen index (LOI) and UL-94 (UL: Underwriters Laboratories) vertical burning tests, was significantly enhanced by the combined biochar/MH system. Biochar alone slightly increased the LOI of PLA, while MH-containing composites exceeded the practical 21% LOI threshold, with PLA/Biochar20/MH20 achieving the highest LOI value of 26.2%. This improvement was attributed to char formation, heat absorption, gas dilution, and magnesium oxide-supported barrier formation. The composites also maintained reasonable dimensional stability after accelerated aging with thickness changes below 1%. Overall, this study demonstrates that combining biodegradable PLA with degradable biochar and halogen-free MH provides a promising sustainable strategy for developing flame-retardant PLA-based composites with improved residue formation and dimensional stability. Full article

The reprocessing of wood–plastic composites (WPCs) significantly affects their structural integrity and thermal behavior. Despite this, the effect of reprocessing on PVC-based WPCs has not been extensively investigated, and the mechanism is not well understood. This study evaluated the effect of reprocessing on the properties of a PVC-based WPC. Small pieces of extruded WPC boards (2–4 mesh) were first milled to a granulation of 50 mesh, and then the material was reprocessed by compression molding, with part of the samples reinforced with glass- and carbon-fiber fabric. The physical and mechanical properties of the reprocessed material were analyzed, and the chemical and thermal characteristics of the reprocessed WPC were compared with the virgin WPC. The results of the mechanical and physical property tests showed that the reprocessed WPC had satisfactory properties compared with the virgin WPC. Samples reinforced with carbon-fiber fabric showed a statistically significant increase in tensile and flexural strength in comparison with unreinforced reprocessed WPC samples. Fourier-transform infrared (FTIR) spectroscopy, thermogravimetric analysis (TGA), and differential scanning calorimetry (DSC) showed that partial dehydrochlorination, thermal degradation and a decrease in thermal stability occurred. Overall, the results of this study show that although chemical degradation and a decrease in thermal stability were present in the reprocessed WPC, it retained satisfactory mechanical and physical properties that could be improved by reinforcing it with carbon-fiber fabric. Full article

A controlled composting biodegradation system was implemented to evaluate a wood–plastic composite (WPC) composed of wood fibers and recycled HDPE (rHDPE), in accordance with ASTM D5338, by measuring CO₂ capture over 45 days. This evaluation was complemented with mechanical and physicochemical characterization, including stereomicroscopy/SEM, mass loss, water absorption, contact angle, tensile strength, FTIR, TGA, and DSC. The results showed 6.12% biodegradation, classifying the material as neither biodegradable nor compostable. SEM analysis revealed increased surface roughness, cracks, and microbial-like structures, together with a 10% decrease in contact angle. The mechanical properties declined by 33% (tensile strength), despite only 1.26% mass loss, which was attributed to weakening of the matrix–fiber interfacial adhesion due to water absorption. TGA, DSC, and FTIR supported the interpretation that degradation occurred preferentially in the wood fibers. Full article

The linear economic model continues to drive multidimensional environmental problems, as it generates large volumes of plastic waste, as well as agricultural by-products, such as coconut husks. On the other hand, the maritime industry still relies on conventional materials such as wood, steel, and fibre-reinforced plastics, which have several usage challenges, including corrosion, toxicity, and difficulties associated with end-of-life management. These issues point to the need for more sustainable material options. This review examines the potential of combining coconut fibre (coir) with recycled plastics to produce a functional material for use in the maritime sector. The material is designed to add value to waste streams by providing a practical approach to reducing dependence on conventional and less sustainable resources. The review discusses fibre treatments (alkali, silane, acetylation) and fabrication methods (compression moulding, extrusion) and evaluates their impact on mechanical performance and durability. The studies show that coir–plastic composites possess highly tuneable mechanical properties. Tensile strengths are reported to range from approximately 2.4 MPa for natural resin matrices to 78 MPa for polyester hybrids, while the flexural modulus can be increased by up to 99% compared to the neat polymer blend. Fibre treatments (e.g., alkali) and fabrication methods are crucial, as they have been shown to improve tensile and flexural strength by over 40% and impact strength by 150%. However, the composites produced still show vulnerability to water absorption, UV radiation, and biofouling, which could limit their application in marine environments. To this end, several issues require further study, including long-term field validation, enhanced understanding of material fatigue, and scalable manufacturing. Full article

Wood, a renewable and sustainable resource with a hierarchical porous structure, exhibits significant potential for functional composites through integration with polymers. Wood/polymer composites are typically fabricated either via polymer impregnation into wood or through blending of wood powder with thermoplastic polymers to produce wood–plastic composites (WPCs). However, conventional thermosetting polymers cannot be reshaped or reprocessed, while thermoplastic polyolefins often exhibit poor compatibility with wood powder. Dynamic covalent polymer networks (DCPNs), which incorporate reversible covalent bonds into thermoset matrices, enable network reconfiguration in response to external stimuli such as heat. Replacing conventional polymers with DCPNs in delignified wood yields transparent wood with programmable shape-memory, photo-luminescent, and thermochromic properties, enabling the fabrication of advanced materials. DCPN-impregnated delignified wood is also reprocessable and degradable. Similarly, incorporating DCPNs into carbonized wood produces electrode materials with enhanced plasticity, shape-memory behavior, reshaping ability, and self-healing properties. DCPNs can replace thermoplastic polyolefins as matrices in WPCs. Consequently, repairable and reprocessable wood powder/DCPN composites can be fabricated with potential for carbon storage applications. This mini-review summarizes recent advances in wood/DCPN composites, focusing on two main fabrication approaches: DCPN impregnation into delignified wood and blending of DCPNs with wood powder. Wood/DCPN composites combine the characteristics of wood and dynamic DCPNs and have the potential to become an efficient, eco-friendly, and sustainable form of processing and utilization of wood. Full article

The identification and characterization of air pollutants in metropolitan environments are of paramount global concern due to their significant implications for air quality and public health. This study investigates the chemical composition of fine particulate matter (PM_2.5) at two strategically selected urban sites in Seoul, South Korea, during 2020: Gwanghwamun Plaza, representing a high-density central location, and Bokjeong Station, situated in the metropolitan periphery. A key aspect of this research is the detection of terephthalic acid (TPA)—a distinct marker of polyethylene terephthalate (PET) combustion—using high-resolution liquid chromatography–time-of-flight tandem mass spectrometry (LC-ToF-MS/MS). Results from the simultaneous measurement campaign demonstrate that nighttime conditions strongly influence PM_2.5 at both sites, with increases observed not only in absolute concentrations (levoglucosan, TPA, As, CO, and NH₃) but also in OC-normalized ratios (levoglucosan/OC and TPA/OC). The consistent nighttime enhancement of these ratios suggests that the observed increases cannot be explained solely by reduced planetary boundary layer height but instead indicate relatively stronger emission contributions. These increases are likely influenced by waste incineration activities, wherein PET-based plastics and wood materials are combusted. Furthermore, assessment of the dithiothreitol assay-derived oxidative potential (DTT-OP) underscores the heightened oxidative stress associated with these emissions, posing substantial health risks. Full article

This study investigates the screw withdrawal resistance (SWR) of hollow wood–plastic composite (WPC) door frames, which serve as moisture-resistant alternatives to traditional wood-based materials. The tested WPC, characterised by a density of 1.33 g/cm³ and a polymer-bound lignocellulosic filler, exhibits superior dimensional stability and low water absorption—under 4% after 24 h of immersion. The research focuses on how the unique chambered geometry of these industrial profiles affects the anchoring of 20 mm conical wood screws used to mount essential fittings such as hinges and lock catches. The SWR was determined using a universal testing machine in accordance with the modified EN 320 standards. Results indicate that the installation location within the profile significantly dictates load-bearing capacity: the band profile (lock catch) achieved an average SWR of 525.65 N, while the beam profile (hinge) averaged only 275.25 N. This performance gap arises because screws anchor only into internal “ribs” rather than the full material depth. Since these values are considerably lower than those of traditional particleboard (~1364–1775 N), the study highlights a critical need to optimise screw dimensions to ensure the structural stability and safety of hollow WPC door systems. Full article

Bio-oil has been obtained from biomass undergoing pyrolysis to yield a complex mixture of organic compounds from different classes. The high content of oxygenated hydrocarbons distinguishes bio-oil from fossil-derived oils with similar properties. Bio-oil can also be used as a feedstock for chemicals due to its rich phenolic composition. Phenolic compounds possess significant industrial value and have been used in industrial sectors for the manufacture of antioxidants, resins, pharmaceuticals, and plastics. Although confirmatory analysis of these compounds is important, it has already been reported in the literature through chromatography hyphenated to mass spectrometry. Thus, this study aimed to obtain a fast and simple screening of suspect phenolic compounds in bio-oil obtained from lignocellulosic biomass (pine wood residue, sugarcane straw, and sugarcane bagasse). Instrumental conditions were optimized for negative electrospray ionization quadrupole time-of-flight mass spectrometry (ESI(−)Q-TOF MS) for screening compounds present in the aqueous phase of bio-oils obtained by pyrolysis of lignocellulosic biomass. A simple extraction method was used to prepare the samples for screening by ESI(−)Q-TOF MS. A total of 21 compounds (primary phenolics) were identified. Full article

Rheological data of wood plastic composites (WPCs) are not readily present in many of the common scientific databases. For this reason, designing the processing of WPCs, e.g., extrusion, is difficult or even impossible, and it is often necessary to conduct research on your own to obtain the proper data. In the first part of the paper, studies of WPCs’ rheology have been performed in laboratory and production conditions. Tests in laboratory conditions have been conducted based on High-Pressure Capillary Rheometry (HPCR), using the Melt Flow Index (MFI). Tests in production conditions (on-line) have been performed by measuring the extrusion die pressure and extrusion throughput. The MFI’s viscosity and on-line viscosity results have been assessed against those of HPCR. In the second part of the paper, the viscosity data and models have been used for extrusion process simulations. Experimental studies of the process have been performed, and the experimental results have been used for evaluating the models applied. It was found that the two-point MFI method of determining viscosity and the on-line tests may be a reasonable alternative in the absence of HPCR data. The MFI method using the power-law model is fast and easy to apply and allows for analytical solutions to many processing problems. A significant advantage of on-line tests is that they are performed under real flow conditions of the tested material rather than laboratory conditions that do not take into account the material processing history. Full article

The development of composite materials based on post-consumer polymers and agricultural residues is a pragmatic valorization approach that extends the lifetime of materials. This research aimed to analyze the selected physical and mechanical properties of post-consumer-polyethylene-based composites with lignocellulosic fillers. This study explores the ‘ready-to-use’ valorization of untreated oilseed pomaces. The polyethylene ratio was set at 30% and 40%. Wood particles were substituted with oilseed pomace from nigella, rapeseed and evening primrose. The content of the pomace replacing wood particles was 30%, 65% and 100%. The composites made of post-consumer polyethylene and wood particles were used as a reference. The manufacturing process utilized a hybrid approach, combining extrusion with flat pressing. Increasing pomace content generally reduced the modulus of rupture and modulus of elasticity. Surface roughness decreased with higher pomace addition, except for the 30% rapeseed content for the lower polyethylene ratio, i.e., 30%, which showed unusually high roughness. Higher pomace content improved surface wettability, particularly for nigella-based composites. Water absorption and thickness swelling after 2 h and 24 h of soaking were highest at 30% pomace content and decreased with increasing substitution levels. Evening primrose composites consistently exhibited the lowest water uptake and swelling. Full article

Fire smoke, rich in toxic ultrafine particles and polycyclic aromatic hydrocarbons (PAHs), poses significant health risks to first responders and vulnerable populations. In this study, a reproducible combustion–smoke simulation platform was developed to mechanistically quantify fire behavior, particle emissions, and PAH toxicity under controlled heat flux and oxygen conditions. Consistent combustion and smoke emissions were achieved by measuring heat release rate, particle mass, particle number concentration, and PAH concentration, with an overall average coefficient of variation below 15%. Systematic experiments with representative biomass (pine, oak) and plastics (PVC, polystyrene) demonstrate that fuel composition, heat flux, and oxygen availability jointly govern particle formation and PAH partitioning. Regardless of the combustion factors, ultrafine particles dominated the particle number concentration (55.5–86.2%). Plastic combustion generated 7 to 59 times particle mass, up to 260 times higher PAH emissions, and up to 58,500 times greater PAH toxic equivalent quotient (PAH-TEQ) than wood. Oxygen-deficient and smoldering regimes shifted emissions toward fine and ultrafine particles enriched in high-molecular-weight PAHs, revealing a coupled physical–chemical hazard not captured by bulk PM metrics alone. These results establish a quantitative framework linking combustion regime, particle size, and PAH toxicity, providing critical insight for exposure assessment, PPE design, and mitigation strategies in ventilation-limited and mixed-fuel fire scenarios. Full article

To improve the extrusion processing of wood–plastic composites (WPCs), functional additives known as internal lubricants are incorporated into the composite formulations. The lubricants play a crucial role in decreasing the melt viscosity of WPCs, which in turn has a positive impact on energy consumption, productivity, and overall composite performance. This study shows the effect of suberinic acids (SAs), extracted from birch outer bark via alkaline water and water–ethanol hydrolysis at different pH values, on the processing behavior and properties of a recycled polypropylene-based composite filled with pine microfibers. The extracted SAs were characterized by gas chromatography–mass spectrometry, Fourier transform infrared spectroscopy, gel permeation chromatography, thermogravimetric analysis, and differential scanning calorimetry. The conducted analyses revealed notable differences in the chemical composition, molecular weight, and molecular polydispersity of the SAs. Betulin was identified as the dominant component (49–86%). The pine sawdust was treated with 2% NaOH at 90 °C for 90 min prior to composite fabrication. The incorporation of 4.0 wt% SAs into the WPC formulations reduced the extruder rotor’s maximum and minimum torques torque, indicating improved processability of the composite. Mechanical and wetting properties of the WPC samples were evaluated. The samples containing SAs exhibited an increased elongation at break by 37.9–51.6% and bending deformation by 12.8–17.5%, depending on the extraction conditions of SAs, accompanied by a slight reduction in the mechanical properties and slight increase in water sorption compared with the composite filled with the alkaline-treated pine microfibers. The results showed enhanced flexibility and ductility in the SAs-containing WPCs. The presence of a 1.0 wt% maleic anhydride-grafted polypropylene in the samples led to an increase their mechanical properties, along with the reduced water sorption. Full article

Global outdoor furniture consumes large amounts of virgin wood and polyolefins, while multilayer beverage cartons and rice husks are often landfilled or burnt despite their polymeric and lignocellulosic value. This study aims to evaluate the feasibility of converting both waste streams into pilot-scale, wood-like boards for low-load urban furniture using an industrially relevant extrusion plus compression-moulding route, and to identify a balanced PolyAl–rice husk formulation. Hybrid composites based on recycled Tetra Pak PolyAl and ground rice husk were manufactured as full-thickness boards and characterised in terms of density, tensile and flexural behaviour, Shore D hardness, and moisture uptake. A preliminary UV screening was also performed using short-term narrow-band UVC irradiation at 254 nm, which should not be interpreted as outdoor weathering. Increasing rice husk content enhanced hardness and stiffness but increased water uptake, evidencing the expected stiffness–durability trade-off in lignocellulosic-filled systems. Overall, the intermediate 70PolyAl–30rice husk composition provided the most balanced performance for the targeted low-load applications, supporting an industrial symbiosis pathway that valorises two locally available residues into a potentially scalable product. Full article

This study aims to evaluate the properties of poly(propylene) or PP composite reinforced with coconut coir fibers, and how these vary with fiber length and composition ratio. This innovative thermoplastic composite material was manufactured using a low-tech process from only PP, coconut coir fibers, and xylene (dissolution agent). Therefore, this process is widely accessible whilst both reusing/recycling waste plastic and making use of waste fiber material to produce a useful material that can fulfill demand for wood products, which has many environmental benefits. In this research, the coconut coir fibers are used as reinforcement, as well as the filler of the composite. Nine variations in composite material were produced from three length categories of fibers (2–5 mm, 10–20 mm, and 30–40 mm) and three composition ratios (60:40, 70:30, and 80:20) of predominant plastics of PP and fibers. Physical properties of the respective composite, such as density, moisture content, and thickness swelling, were fulfilled to the Japanese Industrial Standard (JIS) for particleboard. Mechanical properties of the composites showed that both modulus of elasticity (MoE) and modulus of rupture (MoR) decreased as the length of the fibers used increased. Conversely, an increase in the proportion of PP resulted in a stronger composite. However, statistically, the interaction between the amount of PP and the length of coir fibers within the biocomposite did not influence their quality. These results demonstrate that a low-cost process for manufacturing composite from waste materials can meet most industry standards and indicate that further refinement of the process, building on these findings, could achieve an innovative thermoplastic composite with widespread structural applications whilst delivering environmental benefits. Full article