Search Results (37)

Vacuum degree inside vacuum interrupter (VI) deteriorates due to cracks from long-term operation of VI, gas emitted from internal arc heat, leakage through the joint, etc. Partial discharge occurs between the two contacts inside the VI or between the contact and floating shield, which leads to dielectric breakdown and electrical accidents of high voltage apparatus. In this paper, the study on the vacuum degree monitoring of distribution class vacuum interrupter according to non-contact method of coupling capacitor based on partial discharge was performed. In order to monitor the partial discharge between two contacts inside VI with high accuracy, a partial discharge sensing electrode (PDDE) was designed using the 3D finite element method (FEM). In addition, after calculating the internal capacitance according to the structure and size characteristics inside VI, the capacity of the coupling capacitor to detect the signal was calculated. The partial discharge characteristics according to the vacuum degree were analyzed by applying PDDE and a coupling capacitor. As results, it was found that the partial discharge characteristics inside VI differ depending on the voltage type. In addition, it was confirmed that even if VI has the same internal structure and size, the partial discharge characteristics appear differently. Based on the experimental results, we proposed maintenance criteria for VI for each voltage type. Full article

At DLR’s electric space propulsion vacuum test facility in Goettingen, spontaneous pressure rise events were observed, which led to interruptions of thruster testing. This study investigates the causes of four such events and presents a model that is able to simulate pressure rise events due to xenon ice sheet detachment from operating cryogenic pumps. The model results show good agreement with the observed pressure curves and can reproduce the pressure rise slope, event duration, down slope, and maximum pressure during these events. The masses of the detached xenon ice sheets are in the range from 2 g to 0.4 kg, which is reasonable with respect to the amount of ice on cryopump cold plates. This first modeling step is based on a phenomenological approach, but the good results show that it is worth expanding and refining the model, e.g., by introducing more ice shape options, adding ice bonding layer properties, and adding other gases and physical condensate properties. Full article

The insulation performance of vacuum arc interrupters greatly affects the reliability of vacuum circuit breakers. Optimizing the electric field distribution of a vacuum arc interrupter can improve its insulation performance. Here, we establish a two-dimensional model of vacuum arc interrupter with a shield system and study the electric field distribution of the vacuum arc interrupter under different structures through finite element simulation. Research has shown that as the electrode gap, contact chamfer radius, and main shield radius increase, the maximum value of the electric field in the vacuum arc interrupter decreases. The conductive rod at the static end of this vacuum arc interrupter is thickened, and the structure of the moving and static ends is asymmetric, resulting in asymmetric distribution of electric fields at the moving and static ends, which is not conducive to uniform electric fields. Optimization can be achieved by adjusting the structure of the main shielding cover. The research results will provide a basis for optimizing the electric field distribution of vacuum arc interrupters. Full article

Vacuum circuit breakers (VCBs) have been extensively employed in switching shunt capacitor banks. However, research on the prestrike characteristics of double-break VCBs in making power frequency voltage remains limited. This study aims to investigate the influence of different closing time differences on the prestrike characteristics of double-break VCBs in making power frequency voltage, and to compare these influences with those of single-break VCBs. Experiments were conducted using vacuum interrupters rated at 24 kV, with contacts made of CuCr40 alloy doped with 1 wt% graphene. Taking the closing time of the high-voltage break as the time zero point, three closing time differences (0 ms, 0.727 ms, and −0.347 ms) were set, and experiments were carried out at six closing phase angles (from 0° to 150° in 30° increments) for each condition. The experimental results demonstrate that when the closing of the high-voltage break lags behind that of the low-voltage break by 0.347 ms, the double-break VCB exhibits optimal prestrike performance, where prestrike is almost entirely suppressed except at the 90° phase angle. Furthermore, the prestrike performance during the closing of the double-break VCB is significantly superior to that of the single-break VCB, characterized by a steeper RDDS curve. These findings provide a theoretical basis for the design of control-switching double-break VCBs. Full article

During high-current vacuum arcing, asymmetric arcing with off-center plasma columns may occur due to stochastic discharge initiation and mechanical motion, receiving less research attention than symmetric arcing. The objective of this paper is to numerically analyze the influence law of asymmetric arc ignition on arc parameters. For 60 mm diameter contacts, three arc conditions of symmetric arcing, 33% arc offset, and 67% arc offset were modeled. The results show that the arc offset causes asymmetry in the arc’s distribution. For 33% offset, the pressure and number density on the side away from the root of the arc is about 50% of root values, while these parameters fall below 20% for the 67% offset. Simultaneously, arc offset elevates peak parameter values: under 33% offset, maxima for ion pressure, ion density, ion temperature, electron temperature, and current density rise 12%, 11%, 6%, 6%, and 14% versus symmetric arcing; during 67% offset, these escalate significantly to 67%, 61%, 12%, 18%, and 47%. This study contributes to providing reference for the analysis of vacuum interruption processes under asymmetric arcing conditions. Full article

When a 35 kV distribution network has the problem of insufficient reactive power, the input of a shunt reactor is a common compensation method. Vacuum circuit breakers are widely used in 35 kV distribution networks because of their superior arc extinguishing performance and convenient maintenance. However, in recent years, accidents involving vacuum circuit breakers breaking shunt reactors have occurred more frequently in China, such as high-frequency phase-to-phase short circuits, inter-turn burning losses, bus outlet short circuits, etc., which can cause serious damage and pose a greater threat to the safety of the power system. This paper focuses on the switching overvoltage generated by the vacuum circuit breaker cutting off the shunt reactor. Firstly, the mechanism of overvoltage generation is analyzed theoretically. It is concluded that the equivalent chopping current of the other two phases caused by the continuous reignition of the first open phase is the root cause of the high-amplitude interphase overvoltage. Based on the MODELS custom programming module in EMTP/ATP, according to the process of breaking and reigniting the circuit breaker, this paper uses Fortran language to compile the program and establishes a model of a vacuum circuit breaker, including power frequency current interception, high-frequency current, zero-crossing, breaking, and arc reignition modules. The vacuum circuit breaker is simulated for hundreds of continuous reignitions in milliseconds. Finally, a simulation study on the overvoltage suppression measures of a 35 kV shunt reactor is carried out. The comprehensive comparison of various suppression measures provides a reference for the reasonable selection of actual engineering conditions. Full article

The main component of vacuum interrupters responsible for ensuring the correct flow of current is the contact system. In a vacuum environment, due to the higher values of the mean free path of electrons and particles in the contact gap, the material and condition of the contacts exert the greatest influence on the development of the arc discharge. To accurately analyze the phenomenon of discharge development in vacuum insulating systems, the authors conducted a time-lapse photographic analysis of a vacuum electric arc. For this purpose, they used a test setup comprising a discharge chamber, a vacuum pump set, a power and load assembly, an ultra-high-speed camera, and an oscilloscope with dedicated probes. The measurement process involved connecting the system, determining the power supply, load, and measurement parameters and subsequently performing contact opening operations while simultaneously recording the process using the oscilloscope and ultra-high-speed camera. An analysis of a low-current vacuum arc in a residual helium gas environment, with a pressure of p = 1.00 × 10¹ Pa was carried out. Different phases of vacuum arc burning between electrodes in the discharge chamber were identified. In the stable phase, the arc voltage remained constant, while in the unstable phase, the arc voltage increased. The results of the time-lapse analysis were compared with the characteristics recorded by the oscilloscope, revealing a correlation between the increase in vacuum arc voltage and the intensity of flashes in the interelectrode space. The movement of microparticles ejected from the surface of the contacts—either reflecting or adhering to one of the electrodes—was observed. This analysis provides a deeper understanding of the processes involved in discharge formation and development under reduced pressure conditions. Understanding these mechanisms can support the design of vacuum interrupters, particularly in the selection of suitable contact materials and shapes. Full article

The use of vacuum-hybrid DC circuit breaking methods allows the short-circuit current to be switched off in a shorter time, resulting in a reduction in the arc burning time. This requires the use of a drive, such as the Thomson Coil Actuator TCA, capable of providing a short response time for opening the vacuum interrupter VI, regardless of its rated current. The IDD is powered by a pre-charged capacitor, which, together with the drive coil, forms an LC oscillating circuit that, when switched on by a thyristor, generates a current pulse of several kA with a frequency above 1 kHz. The paper investigates the effect of modifying the basic IDD power supply circuit by adding semiconductor diodes to shape the current pulse and improve its performance. The authors also focused on exploring the impact of the connection quality and their length and the associated loss in drive force while proving that a circuit with a reverse diode on the IDD coil is most beneficial and that the effect of the circuit on the front of the current pulse can significantly slow down the drive. Full article

This article presents the results of research on the thermal state of vacuum switch contacts during the conduction of short-circuit currents. This state is directly related to the value of the flowing current and the operating conditions of the switch. These conditions are mildest in the case of the conduction of operating currents through closed contacts. The situation worsens significantly when short-circuit currents are conducted, and the greatest destructive effects occur during commutation processes. Exceeding a certain level of contact destruction usually leads to the loss of the switching capacity of the switch. In vacuum switches, tracking the thermal state of the contacts is particularly difficult due to the inaccessibility of transducers or measurement sensors inside the chamber. In such a case, simulation studies verified by experimental results are important. This paper presents the results of such studies, directed at their practical implementation in the design and operation of vacuum switches. Simulation studies were conducted to analyze the thermal processes occurring in the contacts of vacuum switches during the conduction of short-circuit currents. Special attention was paid to the influence of contact parameters on the thermal processes occurring during the conduction of short-circuit currents. In addition to simulations, experimental studies were carried out to verify the simulation results. Ultimately, the research results presented are intended to provide practical knowledge of the design and operation of vacuum switches, particularly with regard to the contact heating processes during the conduction of short-circuit currents. Full article

This article presents the author’s methodology for testing selected parameters of a low-current vacuum arc, implemented using an innovative test stand based on a vacuum discharge chamber with a contact system mounted inside. In order to verify the validity of the adopted research methodology, as well as the correctness of the operation of the developed laboratory bench, measurements and calculations were made, among other things, of the energy and burning time of the vacuum arc, depending on selected factors, such as pressure and the delay time of the contact opening, calculated from the “passage through zero” of the sinusoid of the current flowing through the system. The tests were performed at 230 V and a current of 5 A for two pressure values: p₁ = 1.00 × 10⁵ Pa (atmospheric pressure) and p₂ = 4.00 × 10⁻³ Pa (high vacuum environment). It was found that the vacuum insulation technique allows a significant reduction in the value of the arc energy and the burning time of the arc. It was also observed that in the case of a high vacuum environment, the ignition of the vacuum arc occurs after a time equal to about 3 ms from the “passage through zero” of the current flowing through the system. Below this value, the phenomenon did not occur. The results obtained provide an opportunity for the design and manufacturing of vacuum switchgear, where there is the prospect of reducing the negative effects associated with the arc burning process in the contact gap. Full article

A reliable and cost-effective mechanical direct current circuit breaker (DCCB) is a promising solution for DC interruption. However, the typical mechanical DCCB has difficulty in interrupting a rated current, because the high oscillating current superimposed on the rated current generates a steep current slope at current zero-crossing (CZC) points, which makes it difficult for the vacuum interrupter to extinguish the arc. The objective of this paper is to present a novel DCCB topology with a gradually increasing counter-current. It utilizes a full-controlled converter, a semi-controlled full bridge, and an LC oscillation branch to generate a gradually increasing counter-current, which is superimposed on any fault current and generates a smooth current slope at CZC points. The proposed DCCB topology is modeled with PSCAD, and the current slope and the initial transient interruption voltage (ITIV) at CZC are analyzed and compared with the typical mechanical DCCB. The results indicate that the current slope at CZC decreases by 57–84% in full-range current interruptions, and the ITIV can be reduced by the same extent. Additionally, the performance of the proposed DCCB is evaluated in a four-terminal HVDC system. A cost and performance comparison is conducted among the main topologies. The obtained results show that the proposed DCCB is a reliable solution for the multi-terminal HVDC system. Full article

The demand for affordable prostheses, particularly in low- and middle-income countries (LMICs), is significant. Currently, the majority of prosthetic sockets are manufactured using monolithic thermoplastic polymers such as PP (polypropylene), which lack durability, strength, and exhibit creep. Alternatively, they are reinforced with consumptive thermoset resin and expensive composite fillers such as carbon, glass, or Kevlar fibres. However, there are unmet needs that amputees face in obtaining affordable prosthetic sockets, demanding a solution. This study utilises self-reinforced PET (polyethylene terephthalate), an affordable and sustainable composite material, to produce custom-made sockets. Advancing the development of a unique socket manufacturing technique employing a reusable vacuum bag and a purpose-built curing oven, we tested fabricated sockets for maximum strength. Subsequently, a prosthetic device was created and assessed for its performance during ambulation. The mechanical and structural strength of PET materials for sockets reached a maximum strength of 132 MPa and 5686 N. Findings indicate that the material has the potential to serve as a viable substitute for manufacturing functional sockets. Additionally, TOPSIS analysis was conducted to compare the performance index of sockets, considering decision criteria such as material cost, socket weight, and strength. The results showed that PET sockets outperformed other materials in affordability, durability, and strength. The methodology successfully fabricated complex-shaped patient sockets in under two hours. Additionally, walking tests demonstrated that amputees could perform daily activities without interruptions. This research makes significant progress towards realising affordable prostheses for LMICs, aiming to provide patient-specific affordable prostheses tailored for LMICs. Full article

Vacuum on-load tap-changers (OLTC) for converter transformers have a much higher number of breakings than conventional circuit breakers. Contact ablation after several breakings will affect the stability and life of the device. This paper establishes the electromagnetic thermal multi-physical field coupling model of the vacuum interrupter for OLTC based on the finite element analysis method. The thermal field distribution of normal and ablative contact materials during the breaking process was analyzed. The key parameters affecting the contact temperature under the cumulative number of breakings are analyzed and the optimized design is completed. The simulation results show that the contact surface reaches a maximum temperature of 1390 K at 8 ms. There is a significant increase in the area of the high-temperature area on the contact surface. The possibility of re-ignition of the interrupter is increased. Based on the judgment matrix method, the key influencing parameters of the contact temperature rise are analyzed. The final parameters are selected as follows: contact material—CuCr8 alloy, contact seat thickness—2 mm, contact thickness—10 mm, and contact diameter—40 mm. Full article

Innovation in the economy is closely tied to energy development, encompassing the exploration of new energy sources, increased energy production efficiency, and the integration of diverse energy sources for safe and effective supply to industries and households. Outdated energy infrastructure disrupts electricity continuity and hampers economic innovation. Power interruptions lead to higher SAIDI and SAIFI reliability indices. Quality and reliability requirements have sparked interest in enclosed energy devices. Vacuum technology has been pivotal in electrical switchgear insulation and arc-quenching for over four decades. However, the lack of real-time pressure monitoring systems for vacuum equipment, especially enclosed disconnectors, limits their use as isolation connectors. Potential insulation failure poses risks to power line maintenance teams and can lead to unplanned shutdowns, further compromising energy supply quality. This article explores an innovative pressure monitoring system for vacuum interrupters, utilizing fiber optic Bragg grids as a measuring sensor, enabling pressure measurement within the vacuum chamber ranging from 2 × 10¹ Pa to 5 × 10⁵ Pa. Full article

With the rapid expansion of the supply of renewable energy in accordance with the global energy transition policy, the wind power generation industry is attracting attention. Subsequently, various wind turbine control technologies have been widely developed and applied. However, there is a lack of research on optimal pitch control, which detects wind direction and changes the rotation angle of the blade in real time. In areas where the wind speed is not strong, such as South Korea, it is necessary to maintain the optimal angle in real time so that the rotating surface of the blade can face the wind direction. In this study, optimal pitch control was performed through real-time analysis of wind speed, direction, and temperature, which is the core of wind turbine maintenance, using fuzzy rules using FIS (Fuzzy Interface System) and WEKA data mining cluster analysis techniques. In order to prevent fires caused by the over-current of wind turbines, over-current control methods such as VCB (Vacuum Circuit Breaker) utilization, prototype utilization such as a modular MCB (Main Circuit Breaker) incorporating VI (Vacuum Interrupter), and vacuum degree change analysis methods using a PD (Partial Discharge) signal were proposed. The optimal control technique for wind turbine parts and facilities was put forth after judging and predicting the annual average wind distribution suitable for wind power generation using HRWPRM (Korea’s High-Resolution Wind Power Resource Maps). Finally, the various wind turbine control methods carried out in this study were confirmed through computer simulation, such as remote diagnosis and early warning issuance, prediction of power generation increase and decrease situation, and automatic analysis of wind turbine efficiency. Full article