Search Results (173)

This study evaluates the rheological behavior and mechanical performance of Ultra-High-Performance Fiber-Reinforced Concrete (UHPFRC) mixes with varying superplasticizer dosages, aiming to optimize their use in pavement rehabilitation overlays on sloped surfaces. A reference self-compacting UHPFRC mix was modified by reducing the superplasticizer-to-binder ratio in incremental steps, and the resulting mixes were assessed through rheometry, mini-Slump, and Abrams cone tests. Key rheological parameters—static and dynamic yield stress, plastic viscosity, and thixotropy—were determined using the modified Bingham model. The results showed that reducing superplasticizer content increased yield stress and viscosity, enhancing thixotropic behavior while maintaining ultra-high compressive (≥130 MPa) and flexural strength (≥20 MPa) at 28 days. A predictive model was validated to estimate the critical yield stress needed for overlays on slopes. Among the evaluated formulations, the SP-2 mix met the stability and performance criteria and was successfully tested in a prototype overlay, demonstrating its viability for field application. This research confirms the potential of rheology-tailored UHPFRC as a high-performance solution for durable and stable pavement overlays in demanding geometric conditions. Full article

This study aims to clarify the longitudinal flexural cracking characteristics in hogging moment regions and propose a practical calculation method for the cracking load and ultimate bearing capacity for a steel–GFRP strips–UHPC composite deck structure. The longitudinal flexural behavior of two steel–GFRP strips–UHPC composite beams in the hogging moment region is determined through a three-point loading test method. Their failure modes and mechanisms, crack propagation and distribution characteristics are analyzed considering the influence of the reinforcement ratio. The variation of the law of mid-span displacement, maximum crack width, strains and interface slip with load are discussed. Calculation methods for the cracking load and ultimate bearing capacity of steel–GFRP strips–UHPC composite beams are proposed. The results show that with the increase of the reinforcement ratio, the cracking load and ultimate bending capacity are improved by 11.1% and 6.0%, respectively. However, the development of cracks is inhibited, as the crack width, average crack spacing and strain of the reinforcement bars are reduced as the reinforcement ratio increases. The maximum crack width changes linearly with the load as it is less than 0.2 mm. The theoretical cracking load and ultimate bearing capacity of the composite beams considering the tensile contribution of UHPC achieve good agreement with the experimental values. Full article

Concrete structures increasingly face dynamic loading conditions, such as seismic events, vehicular traffic, and environmental vibrations, necessitating enhanced energy dissipation capabilities. The damping ratio, a critical parameter quantifying a material’s ability to dissipate vibrational energy, is typically low in conventional concrete, prompting extensive research into strategies for improvement. This review comprehensively explores the impact of advanced concrete types—such as Engineered Cementitious Composites (ECCs), Ultra-High-Performance Concrete (UHPC), High-Performance Concrete (HPC), and polymer concrete—on enhancing the damping behavior. Additionally, key mix design innovations, including fiber reinforcement, rubber powder incorporation, and aggregate modification, are evaluated for their roles in increasing energy dissipation. External factors, particularly curing conditions, are also discussed for their influence on the damping performance. The findings consolidate experimental and theoretical insights into how material composition, mix design, and external treatments interact to optimize dynamic resilience. To guide future research, this paper identifies critical gaps including the need for multi-scale numerical simulation frameworks, standardized damping test protocols, and long-term performance evaluation under realistic service conditions. Advancing work in material innovation, optimized mix design, and controlled curing environments will be essential for developing next-generation concretes with superior vibration control, durability, and sustainability. These insights provide a strategic foundation for applications in seismic-prone and vibration-sensitive infrastructure. Full article

Ultra-high-performance concrete (UHPC) reinforced with recycled tire steel fibers (RTSFs) was studied to evaluate its mechanical properties and cracking behavior. Using acoustic emission (AE) monitoring, researchers tested various RTSF replacement rates in compression and flexural tests. Results revealed a clear trend: mechanical properties initially improved then declined with increasing RTSF content, peaking at 25% replacement. AE analysis showed distinct patterns in energy release and crack propagation. Signal timing for energy and ringing count followed a delayed-to-advanced sequence, while b-value and information entropy changes indicated optimal flexural performance at specific replacement rates. RA-AF classification demonstrated that shear failure reached its minimum (25% replacement), with shear cracks increasing at higher ratios. These findings demonstrate RTSFs’ dual benefits: enhancing UHPC performance while promoting sustainability. The 25% replacement ratio emerged as the optimal balance, improving strength while delaying crack formation. This study provides insights into the mechanism by which waste tire steel fibers enhance the performance of UHPC. This research provides valuable insights for developing eco-friendly UHPC formulations using recycled materials, offering both environmental and economic advantages for construction applications. Full article

Predicting the flexural behavior of fiber-reinforced ultra-high-performance concrete (UHPC) remains a significant challenge due to the complex interactions among numerous mix design parameters. This study presents a machine learning-based framework aimed at accurately estimating the modulus of rupture (MOR) of UHPC. A comprehensive dataset comprising 566 distinct mixtures, characterized by 41 compositional and fiber-related variables, was compiled. Seven regression models were trained and evaluated, with Random Forest, Extremely Randomized Trees, and XGBoost yielding coefficients of determination (R²) exceeding 0.84 on the test set. Feature importance was quantified using Shapley values, while partial dependence plots (PDPs) were employed to visualize both individual parameter effects and key interactions, notably between fiber factor, water-to-binder ratio, maximum aggregate size, and matrix compressive strength. To validate the predictive performance of the machine learning models, an independent experimental campaign was carried out comprising 26 UHPC mixtures designed with varying binder compositions—including supplementary cementitious materials such as fly ash, ground recycled glass, and calcium carbonate—and reinforced with mono-fiber (straight steel, hooked steel, and PVA) and hybrid-fiber systems. The best-performing models were integrated into a hybrid neural network, which achieved a validation accuracy of R² = 0.951 against this diverse experimental dataset, demonstrating robust generalizability across both material and reinforcement variations. The proposed framework offers a robust predictive tool to support the design of more sustainable UHPC formulations incorporating supplementary cementitious materials without compromising flexural performance. Full article

To address the issues of high carbon emissions from concrete and high energy consumption in the manufacturing of traditional steel fibers, this study investigates the feasibility of replacing industrial steel fibers (ISF) with recycled tire steel fibers (RSF) in high-performance cement-based materials. The study examines the effects of fiber type and dosage on the mechanical properties within the systems of ultra-high-performance concrete (UHPC) and slurry-infiltrated fiber concrete (SIFCON) and analyzes the carbon emission levels using the Life Cycle Assessment (LCA) method. Research results indicate that the compressive and tensile strengths of SIFCON are significantly higher than those of UHPC. Under the same conditions, RSF has little difference in tensile performance when compared with ISF, suggesting a great substitution potential. Carbon emission analysis shows that although the total carbon emissions of the SIFCON system are relatively high, its performance improvement is remarkable. Both the carbon emission per tensile strength and carbon emission per compressive strength are lower than those of UHPC, demonstrating a high degree of environmental friendliness. Overall, this study shows that RSF can not only effectively enhance the performance of high-performance cement-based materials but also reduce carbon emissions, making it a reinforcing material with both excellent performance and sustainability. Full article

To develop an ultra-high performance concrete (UHPC) wall structure suitable for nuclear power plant applications, this study establishes a finite element model to evaluate the ultimate bearing capacity of UHPC walls under eccentric compression with single-sided thermal loading during accident conditions. The accuracy and reliability of the finite element analysis (FEA) method were rigorously validated by simulating and replicating experimental results using the same modeling approach adopted in this study. Based on the validated model, the influence of single-sided thermal loading on the ultimate bearing capacity of UHPC walls under nuclear power plant accident conditions was thoroughly investigated. Key parameters—including the reinforcement ratio, steel fiber volume fraction, temperature, eccentricity, and concrete strength grade—were systematically analyzed to determine their effects on the ultimate bearing capacity of UHPC wall specimens. The results demonstrate that the reinforcement ratio, steel fiber volume fraction, temperature, eccentricity, and concrete strength grade significantly affect the degradation rate of the ultimate load of UHPC walls as the temperature increases. Additionally, this paper proposes a calculation method for the normal section bearing capacity of rectangular cross-sections in UHPC large eccentric compression members under single-sided thermal loads. These findings provide theoretical support and scientific evidence for the design of new UHPC structural specimens in nuclear power plants. Full article

Ultra-high-performance concrete (UHPC) is a material with high mechanical properties that requires the use of fibers to overcome its brittleness, but the use of only one type of fiber may not improve UHPC performance enough. This study investigates the hybrid use of steel and glass fibers to achieve ultra-high strength along with improved ductility and impact resistance. A total of 22 concrete samples, including both plain (unreinforced) and fiber-reinforced types, were produced using micro straight-steel fibers, hooked steel fibers, and micro glass fibers, either individually or in combination. The mechanical properties, ductility, and impact behavior of the concrete samples were evaluated through experimental testing. The inclusion of microfibers had little impact on the compressive strength of concrete, which remained in the range of 130–150 MPa. However, it significantly enhanced the tensile strength, as evidenced by a flexural strength increase of up to 163% compared to the control concrete without microfibers. Numerical simulations were carried out to complement and validate the experimental investigation of projectile penetration. The depth of projectile penetration (DOP) test results were compared with existing empirical models from the literature. The incorporation of hooked steel fibers in hybrid blends significantly improved ductility and enhanced penetration resistance. In addition, previously proposed models from the literature were found to be highly conservative in predicting DOP at high projectile velocities. Full article

The application of rebar reinforced ultra-high-performance concrete (R-UHPC) has been increasingly adopted in engineering structures due to its exceptional mechanical performance and durability characteristics. Nevertheless, when subjected to combined saline and stray current conditions, R-UHPC remains vulnerable to severe corrosion degradation. This investigation examined the corrosion performance and tensile behavior evolution of R-UHPC containing 2.0 vol% copper-coated steel fiber content and HRB400 steel rebar with a reinforcement ratio of 3.1%. The accelerated corrosion process was induced through an impressed current method, followed by direct tensile tests at varying exposure periods. The findings revealed that the embedding of rebar in UHPC led to the formation of fiber-to-rebar (F-R) conductive pathways, generating radial cracks besides laminar cracks. The bonding between rebar and UHPC degraded as corrosion progressed, leading to the loss of characteristic multiple-cracking behavior of R-UHPC in tension. Meanwhile, R-UHPC load-bearing capacity, transitioning from gradual to accelerated deterioration phases with prolonged corrosion, aligns with steel fibers temporally. During the initial 4 days of corrosion, the specimens displayed surface-level corrosion features with negligible steel fiber loss, showing less than 4.0% reduction in ultimate bearing capacity. At 8 days of corrosion, the steel fiber decreased by 22.6%, accompanied by an 18.3% reduction in bearing capacity. By 16 days of corrosion, the steel fiber loss reached 41.5%, with a corresponding bearing capacity reduction of 29.1%. During the corrosion process, corrosion cracks and load-bearing degradation in R-UHPC could be indicated by the ultrasonic damage factor. Full article

This study assesses the punching shear characteristics of ultra-high-performance concrete (UHPC) slabs in two phases. The initial phase involved experimental tests to determine the critical thickness differentiating punching shear failure and flexural failure modes. Subsequently, the second phase further explored the punching shear behavior of UHPC slabs by analyzing various key parameters. The experimental findings indicated that as the thickness of the slabs increased, the punching shear capacity exhibited nearly linear enhancement, surpassing the improvement seen in bending capacity. Thus, a critical thickness of at least 100 mm was identified as the threshold distinguishing punching shear failure from flexural failure. Additionally, an increase in slab thickness significantly elevated the cracking load of the UHPC slabs. While a higher reinforcement ratio of 3.5% slightly increased the first cracking load, it greatly enhanced the ultimate capacity. The addition of steel fibers also contributed to improvements in both cracking and ultimate loads, albeit to a limited extent. The use of a granite powder substitute, comprising 10% of the mass of silica fume, had minimal impact on the punching shear capacity of the UHPC slabs. Finally, a comparison is drawn between the experimental results for punching shear capacity and those obtained from various theoretical models. This comparison highlights significant discrepancies in the results, stemming from the differing parameters employed in the proposed theoretical models. Among the prediction models, the JSCE model provided the most balanced and conservatively accurate estimation of punching shear capacity, effectively incorporating the effects of slab thickness, reinforcement ratio, and fiber content, thus highlighting its potential as a reliable reference for future design recommendations. This information will serve as a valuable reference for future research and practical applications related to UHPC bridge decks and slabs. Full article

The utilization of coral aggregates in the preparation of Ultra-High Performance Concrete (UHPC) effectively addresses the material scarcity challenges in island and reef construction environments, thereby advancing the sustainable development of building materials technology. This research systematically investigates the physical and mechanical properties of Coral Sand UHPC (CSUHPC) with varying fiber contents through uniaxial compression tests, splitting tensile tests, and stress–strain curve tests under compression. The experimental results demonstrate that the incorporation of fibers significantly enhances both the mechanical strength and ductility of CSUHPC. The test data indicate that CSUHPC specimens with a steel fiber volume fraction of 3% exhibit the highest performance, attaining a compressive strength of 131.9 MPa and a splitting tensile strength of 18.5 MPa. The compressive stress–strain curve tests reveal that the incorporation of fibers induces a failure mode transition in CSUHPC specimens from brittle to ductile. Furthermore, a constitutive equation for CSUHPC was proposed, and a multi-dimensional assessment system based on the radar chart, which encompasses compressive strength, splitting tensile strength, peak strain, compressive toughness, and an energy dissipation coefficient. The optimal fiber combination was determined as a hybrid fiber system comprising 2% steel fibers and 1% polyethylene (PE) fibers, which demonstrates superior comprehensive performance. Full article

Ultra-high-performance fiber-reinforced concrete (UHPFRC) exhibits exceptional tensile properties, but its tensile strength is highly dependent on fiber distribution, orientation, and count, making accurate strength estimation challenging. This study introduces a novel approach in which tensile strength estimation is achieved by analyzing fiber characteristics at predicted cracking locations using deep learning. Using X-ray computed tomography (CT) and image analysis techniques, the fiber orientation factor (μ₀) and average efficiency factor ((μ₁)⁻) were determined at predicted cracking locations. A deep learning model (YOLOv11) was trained to identify regions with a defective distribution, achieving a mean Average Precision (mAP@0.5) of 0.87, demonstrating its high reliability in predicting cracking locations. The overall cracking location prediction success rate was 73% for strain-hardening specimens. The estimated tensile strength was then compared with uniaxial tensile test (UTT) results, revealing an average experiment-estimation error of 5.72% and an average theory-estimation error of 3.34% for strain-hardening specimens, whereas strain-softening specimens exhibited significantly higher errors, with an average experiment-estimation error of 43.09% and an average theory-estimation error of 15.73%. These findings highlight the strong correlation between fiber count, cracking behavior, and tensile strength in UHPFRC, offering a trustworthy, non-destructive framework for estimating tensile performance in UHPFRC elements. Full article

The water absorption behavior of concrete is a critical indicator of its durability, and a comprehensive understanding of water transport characteristics can significantly enhance concrete performance. This study investigates the capillary water absorption properties of steel fiber-reinforced concrete across various strength grades by combining mercury intrusion porosimetry (MIP) and ¹H low-field nuclear magnetic resonance (¹H low-field NMR) techniques. Key findings reveal that the capillary water absorption of steel fiber-reinforced concretes occurs in the following two distinct stages: an initial rapid absorption phase (0 min to 6 h) and a subsequent slow absorption phase (1 day to 12 days). Modifications to the concrete matrix composition substantially reduce capillary water absorption rates, with ultra-high-performance concrete (UHPC) exhibiting exceptionally low absorption levels (the cumulative capillary water absorption of UHPC accounts for only 4.5–5.7% of that of C30 concrete). Additionally, for higher-strength concrete and extended absorption durations, the capillary water absorption rate deviates from the linear relationship with the square root of time. This deviation is attributed to the interaction of gel pore water with unhydrated cement particles, generating more hydration products, which refine the pore structure, reduce capillary pore connectivity, and increase pore tortuosity. Furthermore, steel fibers influence water transport through the following two primary mechanisms: interfacial interactions between the fibers and the matrix and a physical blocking effect that impedes water movement. Full article

The utilization of aeolian sand (AS) as a substitute for river sand (RS) in ultra-high-performance concrete (UHPC) offers a sustainable solution to address natural sand resource shortages while enhancing AS utilization. This study systematically evaluates the influence of AS content (0–100% RS replacement by mass) on the workability, mechanical properties, and microstructure of UHPC under different curing regimes. All mixtures incorporate 0.65% by volume of straight steel fibers to ensure adequate fiber reinforcement. The results reveal that the spherical morphology, smooth surface nature, and fine particle size of AS enhance the matrix fluidity and reduce the early autogenous shrinkage of UHPC. By employing steam curing at 90 °C for 2 d followed by standard curing for 7 d (M3), UHPC samples with a 60% and 80% AS substitution achieve a compressive strength of 132.4 MPa and 130.8 MPa, respectively; a flexural strength exceeding 18 MPa; a porosity below 10%; and a gel pore content exceeding 60%. The steel fiber reinforcement contributes significantly to the flexural performance, with the fiber–matrix interface quality maintained even at high AS replacement levels. These findings highlight the feasibility of AS as an alternative fine aggregate in UHPC. Full article

This study investigates the use of Ultra-High Molecular Weight Polyethylene (UHMWPE) fibers and fabric to enhance the flexural performance of Ultra-High-Performance Concrete (UHPC). A total of 45 specimens were tested to examine the effects of fiber type, fabric material, adhesive, and various combined strengthening techniques. The main findings are that incorporating UHMWPE fiber into the ultra-high-strength mortar (HSM) matrix provides superior performance compared to steel fiber, particularly in enhancing crack resistance and energy absorption. UHMWPE fiber-reinforced UHPC achieved a flexural toughness of 307 KJ/m³, over three times higher than that of steel fiber-reinforced UHPC (98 KJ/m³). The use of UHMWPE fabrics was more effective in improving the ductility and toughness of the composites than the use of glass fabrics. The bonding effect of using epoxy resin with UHMWPE fabric is better than using magnesium phosphate cement (MPC). Increasing the number of fabric layers improved the flexural properties of externally bonded fabric but had no impact on internal reinforcement techniques. The best strengthening method in this study was a combination of incorporating UHMWPE fiber internally and externally bonded fabric on a concrete surface, yielding the highest toughness of 580 KJ/m³. Full article