Search Results (104)

Tunnels are threatened by fault deformation. Currently, there is a lack of mitigation strategies for shallow tunnels crossing active faults in overlying soils. The study proposed a novel rigid bottom wall to mitigate the damage of shallow tunnels in normal faults. The rigid bottom wall is a reinforced concrete wall, installed below the inverted arch. Two physical tests with and without the wall were conducted to investigate the effectiveness of the novel structure. The results show that the rigid bottom wall can protect the tunnel subjected to normal faulting. The function of the rigid bottom wall is to increase the relative tunnel–soil stiffness. The tunnel with the rigid bottom wall experienced a longer deformed length during faulting. With a longer deformed length to accommodate the fault deformation, the tunnel was in a safer state with smaller rotation and bending strain. The maximum rotation and the maximum bending strain decreased 45% and 40%, respectively. In addition, the rigid bottom wall seemed to change the locations of the tunnel–fault cross point and potential failure point of the tunnel. Full article

To reveal the mesoscopic fracture mechanism of fissured concrete, this study employed the discrete element method (DEM) and adopted the parallel bond model (PBM) within the two-dimensional particle flow code (PFC2D) to construct a mesoscopic model of concrete semi-circular bending (SCB) specimens with prefabricated fissures. Three sets of schemes were designed by varying prefabricated fissure angles (0–45°), aggregate contents (30–45%), and porosities (3–6%), and numerical simulations of three-point bending loads were conducted to explore the effects of each parameter on the crack propagation law and load-bearing performance of the specimens. Validation was performed by comparing the simulated load–displacement curves with the typical quasi-brittle mechanical characteristics of concrete (exhibiting “linear elastic rise–pre-peak stress fluctuation–nonlinear decline”) and verifying that the DEM could accurately capture the entire process from microcrack initiation at the aggregate–mortar interface, crack deflection/bifurcation induced by pores, to macroscopic fracture penetration—consistent with the known mesoscopic damage evolution law of concrete. The results indicate that the crack propagation mode evolves from straight extension to tortuous branching as parameters change. Moreover, the peak strength first increases and then decreases with the increase in each parameter: when the fissure angle is 15°, the aggregate content is 35%, and the porosity is 4%, the specimens achieve an optimal balance between crack propagation resistance and energy dissipation, resulting in the best load-bearing performance. Specifically, the prefabricated fissure angle dominates the stress type (tension–shear transition); aggregates regulate crack resistance through a “blocking–diverting” effect; and pores, acting as defects, influence stress concentration. This study verifies the reliability of DEM in simulating concrete fracture behavior, enriches the mesoscopic fracture theory of concrete, and provides reliable references for the optimization of concrete material proportioning (e.g., aggregate–porosity ratio adjustment) and anti-cracking design of infrastructure (e.g., pavement, tunnel linings) in engineering practices. Full article

Tunnel engineering is frequently undertaken in complex geological environments, which present heightened risks during construction and operation, particularly in active fault zones. This necessitates the enhancement of fault resistance. This study investigates the combined application of Steel–polypropylene Fiber Concrete Linings and Combined Seismic Joints through numerical simulation using ABAQUS 2023 (Dassault Systèmes, France). The findings demonstrate that this combination significantly enhances the fault resistance of tunnel structures, exhibiting substantial synergistic effects. In comparison with the utilization of Steel–polypropylene Fiber Concrete Linings as a standalone measure, the maximum reductions in longitudinal tensile and compressive strain were found to be 40.1% and 46.7%, respectively. Furthermore, peak equivalent compressive and tensile plastic strains were reduced by 60.3% and 51.1%, and tensile and compressive damage by 4.9% and 17.3%. Further analysis reveals that the steel fiber aspect ratio and the content of both steel and polypropylene fibers have varying effects on suppressing different damage forms in tunnel linings. It is evident that an augmentation in the steel fiber aspect ratio most effectively suppresses plastic zone deformation, while an increase in polypropylene fiber content significantly reduces tensile strain and tensile damage. The optimal level of fault resistance performance is achieved when the steel fiber content is set at 1.90%, the aspect ratio is 60, and the polypropylene fiber content is 0.15%. Furthermore, the adjustment of the combined arrangement parameters enables tunnel structures to adapt more effectively to diverse operational conditions, thus providing flexible design solutions for practical engineering applications. Full article

To clarify the influence of reinforcement corrosion on the mechanical performance of road tunnel linings, localized tests on reinforcement-induced concrete expansion are conducted to identify cracking patterns and their effects on load-bearing behavior. Refined three-dimensional finite element models of localized concrete and the entire tunnel are developed using the concrete damaged plasticity model and the extended finite element method and validated against experimental results. The mechanical response and crack evolution of the lining under corrosion are analyzed. Results show that in single-reinforcement specimens, cracks propagate perpendicular to the reinforcement axis, whereas in multiple-reinforcement specimens, interacting cracks coalesce to form a π-shaped pattern. The cover-layer crack width exhibits a linear relationship with the corrosion rate. Corrosion leads to a reduction in the stiffness and load-bearing capacity of the local concrete. At the tunnel scale, however, its influence remains highly localized, and the additional deflection exhibits little correlation with the initial deflection. Local corrosion causes a decrease in bending moment and an increase in axial force in adjacent linings; when the corrosion rate exceeds about 15%, stiffness damage and internal force distribution tend to stabilize. Damage and cracks initiate around corroded reinforcement holes, extend toward the cover layer, and connect longitudinally, forming potential spalling zones. Full article

Voids behind tunnel linings are common hidden defects in underground engineering, leading to reduced structural capacity and potential safety hazards. To address the deficiencies in the understanding of the mechanism and the optimization of design of the existing steel plate reinforcement methods, this study systematically investigates the reinforcement mechanisms and proposes refined design strategies through numerical simulations and experimental validation. First, a comparative analysis of the Concrete Damage Plasticity (CDP) model and the Extended Finite Element Method (XFEM) revealed that the CDP model exhibits superior accuracy and computational efficiency in simulating large-scale void linings. Second, the effectiveness of different reinforcement schemes (chemical anchor bolts alone, structural adhesive alone, and combined systems) was evaluated, demonstrating that structural adhesive dominates stress transfer, while chemical anchor bolts primarily prevent plate detachment. Through further optimization simulations of the steel plate spacing, it was found that a spacing of 0.25 m can balance the reinforcement effect and cost. This spacing restricts the maximum principal stress (1.83 MPa) below the tensile strength of concrete while essentially eliminating damage to the lower surface of the lining. An optimized steel plate reinforcement structure was ultimately proposed. By reducing the number of chemical anchor bolts and decreasing their size (with only M12 chemical anchor bolts arranged at the edges), local damage is minimized while maintaining reinforcement efficiency. The research results provide theoretical support and engineering guidance for the safe repair of tunnel void areas. Full article

Tunnel linings play a vital role in underground infrastructure, yet their performance can be severely affected by pre-existing cracks. This study investigates the mechanical behavior and failure mechanisms of C30 concrete with artificial cracks under uniaxial compression, simulating various crack conditions observed in tunnel linings. Specimens were designed with varying crack lengths and orientations. Acoustic emission (AE) monitoring was employed to capture the evolution of internal damage and micro-cracking activity during loading. Fractal dimension analysis was performed on post-test crack patterns to quantitatively evaluate the complexity and branching characteristics of crack propagation. The AE results showed clear correlations between amplitude characteristics and macroscopic crack growth, while fractal analysis provided an effective metric for assessing the extent of damage. To complement the experiments, discrete element modeling (DEM) using PFC3D was applied to simulate crack initiation and propagation, with results compared against experimental data for validation. The study demonstrates the effectiveness of DEM in modeling cracked concrete and highlights the critical role of crack orientation and size in strength degradation. These findings provide a theoretical and numerical foundation for assessing tunnel lining defects and support the development of preventive and reinforcement strategies in tunnel engineering. Full article

With the rapid expansion of underground rail transit construction in China, the high carbon emissions associated with subway tunnels and stations have become an increasing concern. This study systematically examines the carbon emissions of prefabricated concrete–filled steel pipe columns (PCSPCs) during the construction phase of a Beijing subway station built via the pile beam arch (PBA) method, applying the life cycle assessment (LCA) methodology as a case study. An analytical framework for the synergistic optimization of carbon emissions and costs was developed. By systematically adjusting key design parameters—such as the column diameter, wall thickness, and concrete strength—it was possible to minimize both carbon emissions and project costs while meeting the ultimate load-bearing capacity requirements. The results indicate that the production phase of PCSPCs accounts for as much as 98.845% of total carbon emissions, with labor, materials, and machinery contributing 10.342%, 88.724%, and 0.934%, respectively. A sensitivity analysis revealed that steel plates have the greatest impact on carbon emissions, followed by steel reinforcement, whereas concrete and cement exhibit relatively lower sensitivities. The ultimate load-bearing capacity of PCSPCs increases with larger column diameters, thicker walls, and higher concrete strength grades, with the relationships displaying a nonlinear trend. The damage modes and performance of PCSPCs under different design parameters were further verified through finite element analysis. On the basis of the optimization algorithm used to adjust the design parameters, the carbon emissions and costs of the PCSPCs were reduced by 10.32% and 21.55%, respectively, while still meeting the load-bearing capacity requirements. Full article

In high geothermal tunnels (>28 °C), curing temperature critically affects early-age concrete mechanics and durability. Uniaxial compression tests under six curing conditions, combined with CT scanning and machine learning-based crack analysis, were used to evaluate the impacts of curing age, temperature, and fiber content. The test results indicate that concrete exhibits optimal development of mechanical properties under ambient temperature conditions. Specifically, the elastic modulus increased by 33.85% with age in the room-temperature group (RT), by 23.35% in the fiber group (F), and decreased by 26.75% in the varying-temperature group (VT). A Weibull statistical damage-based constitutive model aligned strongly with the experimental data (R² > 0.99). Fractal analysis of CT-derived cracks revealed clear fractal characteristics in the log(Nr)–log(r) curves, demonstrating internal damage mechanisms under different thermal histories. Full article

Subsurface mass concrete infrastructure—including immersed tunnels, dams, and nuclear waste containment systems—frequently faces calcium-leaching risks from prolonged groundwater exposure. An anisotropic stress-leaching damage model incorporating microcrack propagation is developed for underground concrete’s chemo–mechanical coupling. This model investigates stress-induced anisotropy in concrete through the evolution of oriented microcrack networks. The model incorporates nonlinear anisotropic plastic strain from coupled chemical–mechanical damage. Unlike conventional concrete rheology, this model characterizes chemical creep through stress-chemical coupled damage mechanics. The numerical model is incorporated within COMSOL Multiphysics to perform coupled multiphysics simulations. A close match is observed between the numerical predictions and experimental findings. Under high stress loads, calcium leaching and mechanical stress exhibit significant coupling effects. Regarding concrete durability, chemical degradation has a more pronounced effect on concrete’s stiffness and strength reduction compared with stress-generated microcracking. Full article

The identification of structural damage types remains a key challenge in electromechanical impedance/admittance (EMI/EMA)-based structural health monitoring realm. This paper proposed a damage classification approach for concrete structures by using integrating discrete wavelet transform (DWT) decomposition of EMA signatures with supervised machine learning. In this approach, the EMA signals of arranged piezoelectric ceramic (PZT) patches were successively measured at initial undamaged and post-damaged states, and the signals were decomposed and processed using the DWT technique to derive indicators including the wavelet energy, the variance, the mean, and the entropy. Then these indicators, incorporated with traditional ones including root mean square deviation (RMSD), baseline-changeable RMSD named RMSDk, correlation coefficient (CC), and mean absolute percentage deviation (MAPD), were processed by a support vector machine (SVM) model, and finally damage type could be automatically classified and identified. To validate the approach, experiments on a full-scale reinforced concrete (RC) slab and application to a practical tunnel segment RC slab structure instrumented with multiple PZT patches were conducted to classify severe transverse cracking and minor crack/impact damages. Experimental and application results cogently demonstrated that the proposed DWT-based approach can precisely classify different types of damage on concrete structures with higher accuracy than traditional ones, highlighting the potential of the DWT-decomposed EMA signatures for damage characterization in concrete infrastructure. Full article

To address the limitations of traditional hardened concrete road surfaces in coal mine tunnels, which are prone to damage and entail high maintenance costs, this study proposes using modular concrete blocks composed of fly ash and coal gangue as an alternative to conventional materials. These blocks offer advantages including ease of construction and rapid, straightforward maintenance, while also facilitating the reuse of substantial quantities of solid waste, thereby mitigating resource wastage and environmental pollution. Initially, the mineral composition of the raw materials was analyzed, confirming that although the physical and chemical properties of Liangshui Well coal gangue are slightly inferior to those of natural crushed stone, they still meet the criteria for use as concrete aggregate. For concrete blocks incorporating 20% fly ash, the steam curing process was optimized with a recommended static curing period of 16–24 h, a temperature ramp-up rate of 20 °C/h, and a constant temperature of 50 °C maintained for 24 h to ensure optimal performance. Orthogonal experimental analysis revealed that fly ash content exerted the greatest influence on the compressive strength of concrete, followed by the additional water content, whereas the aggregate particle size had a comparatively minor effect. The optimal mix proportion was identified as 20% fly ash content, a maximum aggregate size of 20 mm, and an additional water content of 70%. Performance testing indicated that the fabricated blocks exhibited a compressive strength of 32.1 MPa and a tensile strength of 2.93 MPa, with strong resistance to hydrolysis and sulfate attack, rendering them suitable for deployment in weakly alkaline underground environments. Considering the site-specific conditions of the Liangshuijing coal mine, ANSYS 2020 was employed to simulate and analyze the mechanical behavior of the blocks under varying loads, thicknesses, and dynamic conditions. The findings suggest that hexagonal coal gangue blocks with a side length of 20 cm and a thickness of 16 cm meet the structural requirements of most underground mine tunnels, offering a reference model for cost-effective paving and efficient roadway maintenance in coal mines. Full article

Due to the long operation period of Beijing Metro Line 2 and the complex surrounding building environment, this paper comprehensively studied the mechanical properties of new tunnels using close-fitting undercrossing based on pre-support technology. To control structural deformation caused by the expansion project, methods such as laboratory tests, numerical simulation, and field tests were adopted to systematically analyze the tunnel mechanics during the undercrossing of existing metro lines. First, field tests were carried out on the existing Line 2 and Line 3 tunnels during the construction period. It was found that the close-fitting construction based on pre-support technology caused small deformation displacement in the subway tunnels, with little impact on the smoothness of the existing subway rail surface. The fluctuation range was −1 to 1 mm, ensuring the safety of existing subway operations. Then, a refined finite difference model for the close-fitting undercrossing construction process based on pre-support technology was established, and a series of field and laboratory tests were conducted to obtain calculation parameters. The reliability of the numerical model was verified by comparing the monitored deformation of existing structures with the simulated structural forces and deformations. The influence of construction methods on the settlement changes of existing line tracks, structures, and deformation joints was discussed. The research results show that this construction method effectively controls the settlement deformation of existing lines. The settlement deformation of existing lines is controlled within 1~3 cm. The deformation stress of the existing lines is within the concrete strength range of the existing structure, and the tensile stress is less than 3 MPa. The maximum settlement and maximum tensile stress of the station in the pre-support jacking scheme are −5.27 mm and 2.29 MPa. The construction scheme with pre-support can more significantly control structural deformation, reduce stress variations in existing line structures, and minimize damage to concrete structures. Based on the monitoring data and simulation results, some optimization measures were proposed. Full article

In shield tunneling, ensuring bonding performance at new-to-old concrete interfaces between segments and linings is crucial for composite lining stability. While extensive research exists on the mechanical bonding behavior of such interfaces, comparative studies on two prevalent treatment methods—scabbling and grooving—remain limited. This study systematically evaluates these techniques’ effects on interfacial bonding via direct shear tests, benchmarking against smooth-interface specimens. Complementary cohesive zone modeling simulations further analyze stress distribution and damage evolution during shear failure. The results demonstrate that scabbled specimens exhibit 10.5%~18.2% higher shear strength than grooved counterparts under increasing normal stress, with both treatments significantly enhancing load–transfer synergy through mechanical interlocking. Furthermore, the energy-based bilinear cohesive model accurately predicts full-interface behavior, providing practical guidance for interface treatment selection in tunneling engineering. Full article

To enhance the economic and safety aspects of tunnel structural design, this study optimizes the mix proportion of steel fiber-reinforced concrete (SFRC). It investigates the stress characteristics and support parameters of SFRC secondary lining structures via small-scale model tests and finite element analysis. The research focuses on the cracking process, deformation, and stress characteristics of SFRC linings under various loads. Compared with conventional reinforced concrete tunnels, SFRC tunnels show a significant increase in lining stiffness and load capacity, with a 20% reduction in reinforcement yielding load. When the damage factor is 0.43, the addition of steel fibers increases compressive stress by 22.18%. Using ABAQUS, simulations of SFRC linings with thicknesses ranging from 400 mm to 600 mm and reinforcement ratios of 0% to 0.28% were conducted. The results indicate that a 450 mm thick SFRC lining matches the mechanical performance of a 600 mm thick conventional reinforced concrete lining. Notably, an SFRC lining with a 0.20% circumferential reinforcement ratio equals a conventional lining with a 0.28% reinforcement ratio in overall mechanical performance. Full article

Abrasive waterjet technology is a promising sustainable and green technology for cutting underground structures. Abrasive waterjet usage in demolition promotes sustainable and green construction practices by reduction of noise, dust, secondary waste, and disturbances to the surrounding infrastructure. In this study, a numerical framework based on a coupled Smoothed Particle Hydrodynamics (SPH)–Finite Element Method (FEM) algorithm incorporating the Riedel–Hiermaier–Thoma (RHT) constitutive model is proposed to investigate the damage mechanism of concrete subjected to abrasive waterjet. Numerical simulation results show a stratified damage observation in the concrete, consisting of a crushing zone (plastic damage), crack formation zone (plastic and brittle damage), and crack propagation zone (brittle damage). Furthermore, concrete undergoes plastic failure when the shear stress on an element exceeds 5 MPa. Brittle failure due to tensile stress occurs only when both the maximum principal stress (σ₁) and the minimum principal stress (σ₃) are greater than zero at the same time. The damage degree ($\chi$) of the concrete is observed to increase with jet diameter, concentration of abrasive particles, and velocity of jet. A series of orthogonal tests are performed to analyze the influence of velocity of jet, concentration of abrasive particles, and jet diameter on the damage degree and impact depth (h). The parametric numerical studies indicates that jet diameter has the most significant influence on damage degree, followed by abrasive concentration and jet velocity, respectively, whereas the primary determinant of impact depth is the abrasive concentration followed by jet velocity and jet diameter. Based on the parametric analysis, two optimized abrasive waterjet configurations are proposed: one tailored for rock fragmentation in tunnel boring machine (TBM) operations; and another for cutting reinforced concrete piles in shield tunneling applications. These configurations aim to enhance the efficiency and sustainability of excavation and tunneling processes through improved material removal performance and reduced mechanical wear. Full article