Search Results (205)

In recent years, DC grids have gained traction, and several proposals regarding measuring strategies and several Power Quality (PQ) parameters have been defined to be used in such networks that differ from traditional AC power grids. As a complement to all this preliminary work, this study on the effect of modifying the sampling frequency on some of those parameters has been conducted. For time series evaluation of mean and RMS voltage values, the Dynamic Time Warping (DTW) algorithm has been used. Additionally, the consequence of varying the sampling rate in voltage event detection has also been analysed. As a result, relevant advice regarding sampling frequency is presented in this paper for an effective and optimum evaluation of RMS or mean voltage values and its implementation in detecting voltage events (dips or swells). At least for the parameters in the monitored DC microgrid, a clue for the minimum sampling rate that guarantees accurate measurements is found. Full article

The transition to electric mobility has significantly increased the demand for lithium-ion batteries, raising concerns about their end-of-life management. Therefore, this study presents the design, development and first implementation steps of a stationary energy storage system utilizing second-life electric vehicle (EV) batteries. These batteries, no longer suitable for traction applications due to a reduced state of health (SoH) below 80%, retain sufficient capacity for less demanding stationary applications. The proposed system is designed to be flexible and scalable, serving both research and commercial purposes. Key challenges include heterogeneous battery characteristics, safety considerations due to increased internal resistance and battery aging, and the need for flexible power electronics. An optimized dual active bridge (DAB) converter topology is introduced to connect several batteries in parallel and to ensure efficient bidirectional power flow over a wide voltage range. A first prototype, rated at 50 $\mathrm{k}$$\mathrm{W}$, has been built and tested in the laboratory. This study contributes to sustainable energy storage solutions by extending battery life cycles, reducing waste, and promoting economic viability for industrial partners. Full article

This paper presents the results of the mathematical modeling and experimental studies of charging a traction lithium-ion battery of a passenger electric car using an integrated charger based on a traction voltage inverter. An original three-stage charging algorithm (3PT/PN) has been developed and implemented, which provides a sequential decrease in the charging current when the specified voltage and temperature levels of the battery module are reached. As part of this study, a comprehensive mathematical model has been created that takes into account the features of the power circuit, control algorithms, thermal effects and characteristics of the storage battery. The model has been successfully verified based on the experimental data obtained when charging the battery module in real conditions. The maximum error of voltage modeling has been 0.71%; that of current has not exceeded 1%. The experiments show the achievement of a realized capacity of 8.9 Ah and an integral efficiency of 85.5%, while the temperature regime remains within safe limits. The proposed approach provides a high charge rate, stability of the thermal state of the battery and a long service life. The results can be used to optimize the charging infrastructure of electric vehicles and to develop intelligent battery module management systems. Full article

This paper analyzes the electromagnetic characteristics of an interior permanent magnet synchronous motor (IPMSM) for electric vehicle traction under various control imbalance conditions in a twin inverter system, assuming that one of the inverters fails to operate properly. The imbalance conditions are first investigated through dynamometer experiments and then applied to finite element method (FEM) simulations to evaluate their electromagnetic effects. Since the focus is on scenarios where a single inverter malfunctions, a stator winding configuration is first redefined to ensure stable operation in a single inverter system by preventing voltage and current imbalances within the circuit. When the stator winding is configured with eight parallel paths, the dynamometer test results show a phase voltage imbalance. However, when the number of parallel circuits is reduced to four, this voltage imbalance disappears. Using this configuration, a twin inverter system is constructed, and various imbalance conditions are applied to intuitively examine the electromagnetic characteristics when one inverter fails to accurately control current magnitude or phase angle. The simulation results showed that applying unbalanced conditions to the current and current phase angle led to a decrease in torque and an increase in torque ripple. In addition, when one of the inverters was completely disconnected, the motor performance analysis showed that it operated with approximately half of its original performance. Based on dynamometer experiments and finite element method (FEM) simulations, the electromagnetic characteristics under inverter fault conditions and appropriate stator winding configurations were analyzed. When an optimal number of parallel circuits is applied to the stator winding and a twin inverter system is employed, the load on each individual inverter is reduced, enabling accurate control. This makes the application to high-voltage and high-current systems feasible, allowing higher performance. Moreover, even if one inverter fails, the system can still operate at approximately half its capacity, ensuring high operational reliability. Full article

Due to climate change, the electric vehicle (EV) industry is rapidly growing and drawing researchers interest. Driving conditions like mountainous roads, slick surfaces, and rough terrains illuminate the vehicles inherent nonlinearities. Under such scenarios, the behavior of power sources (fuel cell, battery, and super-capacitor), power processing units (converters), and power consuming units (traction motors) deviates from nominal operation. The increasing demand for FCHEVs necessitates control systems capable of handling nonlinear dynamics, while ensuring robust, precise energy distribution among fuel cells, batteries, and super-capacitors. This paper presents a DSMC strategy enhanced with Robust Uniform Exact Differentiators for FCHEV energy management. To optimally tune DSMC parameters, reduce chattering, and address the limitations of conventional methods, a hybrid metaheuristic framework is proposed. This framework integrates moth flame optimization (MFO) with the gravitational search algorithm (GSA) and Fractal Heritage Evolution, implemented through three spiral-based variants: MFOGSAPSO-A (Archimedean), MFOGSAPSO-H (Hyperbolic), and MFOGSAPSO-L (Logarithmic). Control laws are optimized using the Integral of Time-weighted Absolute Error (ITAE) criterion. Among the variants, MFOGSAPSO-L shows the best overall performance with the lowest ITAE for the fuel cell (56.38), battery (57.48), super-capacitor (62.83), and DC bus voltage (4741.60). MFOGSAPSO-A offers the most accurate transient response with minimum RMSE and MAE FC (0.005712, 0.000602), battery (0.004879, 0.000488), SC (0.002145, 0.000623), DC voltage (0.232815, 0.058991), and speed (0.030990, 0.010998)—outperforming MFOGSAPSO, GSA, and PSO. MFOGSAPSO-L further reduces the ITAE for fuel cell tracking by up to 29% over GSA and improves control smoothness. PSO performs moderately but lags under transient conditions. Simulation results conducted under EUDC validate the effectiveness of the MFOGSAPSO-based DSMC framework, confirming its superior tracking, faster convergence, and stable voltage control under transients making it a robust and high-performance solution for FCHEV. Full article

In reactive power compensators applied in drives with asynchronous motors, a control strategy focusing on the compensation of higher-order current harmonics is implemented. Control schemes of such compensators typically employ low-pass Butterworth filters with fixed cut-off frequencies to isolate the reactive power component. However, the impact of alternative filter types on compensator performance remains insufficiently explored. Furthermore, in the control systems under consideration, stator phase current signals of the asynchronous motor are used as reference inputs. This approach proves effective under the steady-state operating conditions of the drive. Under non-steady-state operating conditions—typical for traction drive systems—this approach becomes ineffective due to the increased complexity in obtaining accurate reference current signals. As a result, the performance of the filters also deteriorates. It is therefore proposed to investigate the impact of alternative filter types on the efficiency of compensator operation. To address this challenge, the following strategies are suggested: implement higher-order harmonic compensation in the system of stator phase supply voltages of the asynchronous motor; use the control signals from the Field-Oriented Control (FOC) algorithm as reference inputs; and adapt the cut-off frequencies of the filters dynamically to match the frequency of the supply voltage. The simulation results indicate that the use of an elliptic filter in compensator control systems yielded the highest effectiveness. Moreover, the results confirmed the efficiency of the proposed solutions under both steady-state and non-steady-state operating conditions of the traction drive. These approaches support the development of reactive power compensators integrated into traction drive systems for railway rolling stock. Full article

Brushless DC motors are often used as traction motors in electric vehicles due to their high power density and efficiency. The dc-link electrolytic capacitor is the most vulnerable part of the brushless DC motor drive system, and it determines the reliability of the motor drive system. Therefore, it is of great importance to monitor the life of the dc-link electrolytic capacitor in the drive system. To carry out the lifetime monitoring of capacitors, a dc-link series switch circuit composed of diodes and power switching devices is introduced to calculate the capacitance value. The lifetime of the capacitor is then monitored in real time through this capacitance value. During normal steady-state operation of the motor, the control strategy of the inverter is switched. When the dc-link switch is turned off, the charging vector is used to charge the dc-link capacitor. Due to the presence of the diode and the dc-link switch, the energy charged to the dc-link by the motor can only flow into the capacitor and cannot be released immediately. Therefore, the capacitance value is calculated through the change in capacitor voltage and the capacitor current reconstructed from the three-phase currents of the motor. The feasibility of the method proposed in this paper is experimentally verified by building a brushless DC motor system. Full article

This work provides a new solution for high-power quality traction power systems. The rapid development of electrified railways not only promotes economic development, but also seriously restricts the improvement of electric locomotive operation performance due to power quality problems, such as second harmonic distortion and negative sequence in the power supply system. In view of the shortcomings of the traditional in-phase power supply system in DC bus voltage stability control, a new in-phase power supply topology based on a back-to-back H-bridge power supply unit is proposed in this study. By establishing the iterative analysis model of the rectifier side double closed-loop control system, the internal correlation mechanism between the DC bus voltage second harmonic fluctuation and the grid side current harmonic is deeply revealed. On this basis, a rectifier-side disturbance compensation control strategy with a second harmonic suppression function is designed. Through real-time detection and compensation of second harmonic components, the active stability control of DC bus voltage is realized. The simulation model of the new cophase power supply system based on the experimental platform shows that the strategy can reduce the ripple coefficient of the DC bus voltage and the total harmonic distortion of the grid side current, which effectively verifies the superiority of the second harmonic suppression strategy in improving the power quality of the cophase power supply system. This work provides a new solution for a high-power quality traction power system. Full article

In electric vehicles (EVs), bearings in traction motors are increasingly prone to electrical damage under operational currents and voltages, leading to accelerated wear and reduced lifespan. This study examines the extent of bearing damage under low-speed, electrically charged conditions to understand wear behavior at boundary lubrication better. Bearings were driven at low speed by a motor, with inner and outer rings connected to a pulsed power supply’s positive and negative terminals, simulating real-world shaft voltage conditions. The applied electrical parameters included voltages from 5 V to 240 V and frequencies of 10 kHz, leading to voltages at the bearing peaking between 0.1 and 12 V measured by an oscilloscope and multimeter. The tested bearings were disassembled, and scanning electron microscopy (SEM) was used to assess the damage associated with varying electrical stresses. The results revealed distinct wear patterns and degradation effects when the shaft current and peak voltage reached 2.5 A and 12 V, emphasizing the critical need for protective strategies. Future work will focus on evaluating the impact of higher rotational speeds and controlled power supply conditions to analyze the effects of increased power supply settings and compare outcomes to low-speed scenarios. Full article

In the electric locomotive traction transmission system, a four-quadrant rectifier has a high fault rate owing to the complicated control and bad operating conditions, and the fault directly affects the system’s safety and stability. To address such an issue, a rectifier fault diagnosis approach regarding a local tangent space alignment (LTSA) dimensionality reduction to optimize the high-dimensional energy entropy feature is proposed. Firstly, the fault signal is analyzed by using different wavelet functions through wavelet packet multi-resolution decomposition technology so as to extract the frequency band information of the signal. Each wavelet function corresponds to a specific frequency band; the energy–information entropy ratio of each frequency band coefficient is calculated, and then, the wavelet function and optimal frequency band, which are appropriate for the fault signal, are determined. Secondly, the energy entropy of each coefficient in the optimal frequency band is calculated to form the high-dimensional energy entropy feature. The LTSA algorithm is adopted to optimize the high-dimensional feature, through the fault sample number and clustering results, solve the difficulty of selecting the inherent dimension and nearest neighbor number in high-dimensional data, and obtain the simple and effective low-dimensional feature vector to describe the fault features, which reduces the conflict and redundancy between features. Finally, the optimized fault features are used as an input to the classifier support vector machine (SVM), and the fault types are obtained through training and testing. To validate the efficacy of the presented approach, it is tested from the aspects of noise environment, sample proportion and algorithm complexity, and compared with advanced methods. The results indicate that the proposed technique attains an average accuracy of 99.0625% in four-quadrant rectifier fault diagnosis. Under a different signal-to-noise ratio (SNR) and different training and test ratios, the average value after 30 diagnoses is better. Compared with other methods, this method shows a high diagnostic rate and strong robustness in terms of output voltage, noise, training and test ratio. Full article

The rapid adoption of electric vehicles coupled with high-voltage battery packs increases safety concerns, especially during crashes. Such safety concerns can be addressed with voltage discharge strategies to reduce the voltage of the DC-bus capacitor. One discharge strategy involves injecting a negative current into the traction motor to dissipate the DC-bus energy through motor windings. One issue with strategies involving the injection of negative d- and q-axis currents into the motor to reduce the speed of the motor and discharge the capacitor quickly is the observation of a large voltage surge due to the energy recovery from the motor. A discharge strategy found in the literature deals with this with piecewise calculation of d- and q-axis currents based on the motor speed. This study investigates this strategy and provides recommendations for improvement and future work with key insights. Using MATLAB Simulink 2023b, this strategy is analysed and compared with other discharge strategies. In certain circumstances with a high-rotor-inertia motor, the performance of the strategy was not deemed adequate. In essence, the lack of testing of discharge strategies on multiple powertrains is deemed as one potential cause of such problems which needs to be addressed in future research. Full article

One of the main challenges as the market for fully commercial electrified vehicles quickly expands is predicting the electromagnetic interference (EMI) in traction voltage systems (TVSs) in differential mode (DM) and common mode (CM). The number of subsystems connected to vehicle TVSs is increasing, and thus, so are the electromagnetic compatibility (EMC) requirements. These requirements should make sure that neither the function nor lifetime of any source or load is affected by another, but experience shows that they are often insufficient. The purpose of this article is to show how circuit simulations can complement these requirements and that a generalized artificial network/line impedance stabilization network (LISN) is insufficient to correctly predict the EMI situation of a real vehicle. This article presents a method for complexity reduction in TVS DM simulations and a comparison with the usage of LISN to predict the EMI between subsystems; the article also addresses how to mitigate the EMI with DM filters for the subsystems. The proposed method creates a foundation for a faster and safer development process. The simulation model’s development includes a traction battery and TVS subsystems. It is found that a standardized LISN does not reflect the behavior of a commercial TVS and cannot be used solely to judge if a subsystem will operate as intended within a TVS without creating EMI. A change in switching frequency in the DUT can cause severe resonance between TVS subsystems, but this is not seen with a LISN. The conclusion of the article is that LISN can provide a false sense of security and that calibrated simulation models of a complete TVS are necessary to predict the behavior in that TVS; this study also highlights the importance of using DM filters to ensure protection against resonance frequencies. Full article

The movement of a wheeled vehicle is a non-regular dynamic process characterized by a large number of states that depend on the movement conditions. This movement involves a large number of situations where elastic tires skid and slip against the base surface. This reduces the efficiency of movement as useful mechanical energy of the electromechanical drive is spent to overcome the increased skidding and slipping. Complete sliding results in the loss of control over the vehicle, which is unsafe. Processes that take place immediately before such phenomena are of special interest as their parameters can be useful in diagnostics and control. Additionally, such situations involve adverse oscillatory processes that cause additional dynamic mechanical and electrical loading in the electromechanical drive that can result in its failure. The authors provide the results of laboratory road research into the emergence of self-oscillatory phenomena during the rolling of a wheel with increased skidding on the base surface and a low traction factor. This paper reviews the methods of designing an anti-slip control system for wheels with an oscillation damping function and studies the applicability and efficiency of the suggested method using mathematical simulation of the virtual vehicle operation in the Matlab Simulink software package. Using the self-oscillation suppression algorithm in the control system helps reduce the maximum amplitude values by 5 times and average amplitudes by 2.5 times while preventing the moment operator from changing. The maximum values of current oscillation amplitude during algorithm changes were reduced by 2.5 times, while the current change rate was reduced by 3 times. The reduction in the current-change amplitude and rate proves the efficiency of the self-oscillation suppression algorithm. The high change rate of the current consumed by the drive’s inverters may have a negative impact on the remaining operating life of the rechargeable electric power storage system. This impact increases with the proximity of its location due to the low inductance of the connecting lines and the operating parameters, and the useful life of the components of the autonomous voltage inverters. Full article

With the recent proliferation of electric vehicles, there is increasing attention on drive motors that are powerful and efficient, with a higher power density. To meet such high power density requirements, the cooling technology used for drive motors is particularly important. To further optimize the cooling effects, the use of direct oil-cooling technology for drive motors is gaining more attention, especially regarding the requirements for electric vehicle electric oil pumps (EOPs) in motor cooling. In such high-temperature environments, it is also necessary for the EOP to maintain its performance under high temperatures. This research explores the feasibility of using high-temperature-resistant ferrite magnets in the rotors of EOPs. For a 150 W EOP motor with the same stator size, three different rotor configurations are proposed: a surface permanent magnet (SPM) rotor, an interior permanent magnet (IPM) rotor, and a spoke-type IPM rotor. While the rotor sizes are the same, to maximize the power density while meeting the rotor’s mechanical strength requirements, the different rotor configurations make the most use of ferrite magnets (weighing 58 g, 51.8 g, and 46.3 g, respectively). Finite element analysis (FEA) was used to compare the performance of these models with that of the basic rotor design, considering factors such as the no-load back electromotive force, no-load voltage harmonics (<10%), cogging torque (<0.1 Nm), load torque, motor loss, and efficiency (>80%). Additionally, a comprehensive analysis of the system efficiency and energy loss was conducted based on hypothetical electric vehicle traction motor parameters. Finally, by manufacturing a prototype motor and conducting experiments, the effectiveness and superiority of the finite element method (FEM) design results were confirmed. Full article

Silicon carbide (SiC) metal oxide semiconductor field-effect transistors (MOSFETs) are a future trend in traction inverters in electric vehicles (EVs), and their thermal safety is crucial. Temperature-sensitive electrical parameters’ (TSEPs) indirect detection normally requires additional circuits, which can interfere with the system and increase costs, thereby limiting applications. Therefore, there is still a lack of cost-effective and sensorless thermal monitoring techniques. This paper proposes a high-efficiency datasheet-driven method for sensorless estimation utilizing the third-quadrant characteristics of MOSFETs. Without changing the existing hardware, the closure degree of MOS channels is controlled through a dual-gate bias (DGB) strategy to achieve reverse conduction in different patterns with body diodes. This method introduces a MOSFET operating current that TSEPs are equally sensitive to into the two-argument function, improving the complexity and accuracy. A two-stage current pulse is used to decouple the motor effect in various conduction modes, and the TSEP-combined temperature function is built dynamically by substituting the currents. Then, the junction temperature is estimated by the measured bus voltage and current. Its effectiveness was verified through spice model simulation and a test bench with a three-phase inverter. The average relative estimation error of the proposed method is below $7.2\%$ in centigrade. Full article