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Keywords = titanium surface treatment

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20 pages, 23283 KiB  
Article
Titanium–Aluminum–Vanadium Surfaces Generated Using Sequential Nanosecond and Femtosecond Laser Etching Provide Osteogenic Nanotopography on Additively Manufactured Implants
by Jonathan T. Dillon, David J. Cohen, Scott McLean, Haibo Fan, Barbara D. Boyan and Zvi Schwartz
Biomimetics 2025, 10(8), 507; https://doi.org/10.3390/biomimetics10080507 (registering DOI) - 4 Aug 2025
Abstract
Titanium–aluminum–vanadium (Ti6Al4V) is a material chosen for spine, orthopedic, and dental implants due to its combination of desirable mechanical and biological properties. Lasers have been used to modify metal surfaces, enabling the generation of a surface on Ti6Al4V with distinct micro- and nano-scale [...] Read more.
Titanium–aluminum–vanadium (Ti6Al4V) is a material chosen for spine, orthopedic, and dental implants due to its combination of desirable mechanical and biological properties. Lasers have been used to modify metal surfaces, enabling the generation of a surface on Ti6Al4V with distinct micro- and nano-scale structures. Studies indicate that topography with micro/nano features of osteoclast resorption pits causes bone marrow stromal cells (MSCs) and osteoprogenitor cells to favor differentiation into an osteoblastic phenotype. This study examined whether the biological response of human MSCs to Ti6Al4V surfaces is sensitive to laser treatment-controlled micro/nano-topography. First, 15 mm diameter Ti6Al4V discs (Spine Wave Inc., Shelton, CT, USA) were either machined (M) or additively manufactured (AM). Surface treatments included no laser treatment (NT), nanosecond laser (Ns), femtosecond laser (Fs), or nanosecond followed by femtosecond laser (Ns+Fs). Surface wettability, roughness, and surface chemistry were determined using sessile drop contact angle, laser confocal microscopy, X-ray photoelectron spectroscopy (XPS), and scanning electron microscopy (SEM). Human MSCs were cultured in growth media on tissue culture polystyrene (TCPS) or test surfaces. On day 7, the levels of osteocalcin (OCN), osteopontin (OPN), osteoprotegerin (OPG), and vascular endothelial growth factor 165 (VEGF) in the conditioned media were measured. M NT, Fs, and Ns+Fs surfaces were hydrophilic; Ns was hydrophobic. AM NT and Fs surfaces were hydrophilic; AM Ns and Ns+Fs were hydrophobic. Roughness (Sa and Sz) increased after Ns and Ns+Fs treatment for both M and AM disks. All surfaces primarily consisted of oxygen, titanium, and carbon; Fs had increased levels of aluminum for both M and AM. SEM images showed that M NT discs had a smooth surface, whereas AM surfaces appeared rough at a higher magnification. Fs surfaces had a similar morphology to their respective NT disc at low magnification, but higher magnification revealed nano-scale bumps not seen on NT surfaces. AM Fs surfaces also had regular interval ridges that were not seen on non-femto laser-ablated surfaces. Surface roughness was increased on M and AM Ns and Ns+Fs disks compared to NT and Fs disks. OCN was enhanced, and DNA was reduced on Ns and Ns+Fs, with no difference between them. OPN, OPG, and VEGF levels for laser-treated M surfaces were unchanged compared to NT, apart from an increase in OPG on Fs. MSCs grown on AM Ns and Ns+Fs surfaces had increased levels of OCN per DNA. These results indicate that MSCs cultured on AM Ns and AM Ns+Fs surfaces, which exhibited unique roughness at the microscale and nanoscale, had enhanced differentiation to an osteoblastic phenotype. The laser treatments of the surface mediated this enhancement of MSC differentiation and warrant further clinical investigation. Full article
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13 pages, 1247 KiB  
Article
Controlling Sodium Titanate Crystal Size to Improve Wettability and Early Osseointegration of Titanium Implants: Insights from an Animal Model
by Saray Fernández-Hernández, Javier Gil, Marta Sanjuán-Álvarez, Ignacio Sanz, Mariano Herrero-Climent and Aritza Brizuela-Velasco
J. Funct. Biomater. 2025, 16(8), 283; https://doi.org/10.3390/jfb16080283 - 1 Aug 2025
Viewed by 180
Abstract
The thermo-chemical treatment of dental implants leads to the formation of sodium titanate crystals on their surface. When in contact with blood, these crystals dissolve and trigger an ionic exchange cascade, resulting in the formation of a calcium apatite layer. This study, carried [...] Read more.
The thermo-chemical treatment of dental implants leads to the formation of sodium titanate crystals on their surface. When in contact with blood, these crystals dissolve and trigger an ionic exchange cascade, resulting in the formation of a calcium apatite layer. This study, carried out both in vitro and in an animal model, aimed to determine whether the cooling rate of the treatment affects the size of the deposited crystals, and whether this in turn influences wettability and early bone-to-implant contact (BIC). A total of 50 dental implants and 50 titanium discs were treated using four different cooling rates, along with a control group. Crystal size was analyzed on implant surfaces using scanning electron microscopy, and wettability was assessed on titanium discs using a goniometer. Finally, the implants were placed in the tibiae of 13 rabbits, and histological analysis was performed after three weeks to compare BIC among groups. Results suggest that a cooling rate of 75 °C/h produces smaller sodium titanate crystals, which are associated with significantly improved surface wettability and a higher percentage of bone-to-implant contact after 3 weeks of healing (p < 0.05). Full article
(This article belongs to the Special Issue Biomaterials for Dental Reparative and Regenerative Therapies)
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22 pages, 9122 KiB  
Article
Computational Mechanics of Polymeric Materials PEEK and PEKK Compared to Ti Implants for Marginal Bone Loss Around Oral Implants
by Mohammad Afazal, Saba Afreen, Vaibhav Anand and Arnab Chanda
Prosthesis 2025, 7(4), 93; https://doi.org/10.3390/prosthesis7040093 (registering DOI) - 1 Aug 2025
Viewed by 152
Abstract
Background/Objectives: Dental practitioners widely use dental implants to treat traumatic cases. Titanium implants are currently the most popular choice among dental practitioners and surgeons. The discovery of newer polymeric materials is also influencing the interest of dental professionals in alternative options. A comparative [...] Read more.
Background/Objectives: Dental practitioners widely use dental implants to treat traumatic cases. Titanium implants are currently the most popular choice among dental practitioners and surgeons. The discovery of newer polymeric materials is also influencing the interest of dental professionals in alternative options. A comparative study between existing titanium implants and newer polymeric materials can enhance professionals’ ability to select the most suitable implant for a patient’s treatment. This study aimed to investigate material property advantages of high-performance thermoplastic biopolymers such as PEEK and PEKK, as compared to the time-tested titanium implants, and to find the most suitable and economically fit implant material. Methods: Three distinct implant material properties were assigned—PEEK, PEKK, and commercially pure titanium (CP Ti-55)—to dental implants measuring 5.5 mm by 9 mm, along with two distinct titanium (TI6AL4V) abutments. Twelve three-dimensional (3D) models of bone blocks, representing the mandibular right molar area with Osseo-integrated implants were created. The implant, abutment, and screw were assumed to be linear; elastic, isotropic, and orthotropic properties were attributed to the cancellous and cortical bone. Twelve model sets underwent a three-dimensional finite element analysis to evaluate von Mises stress and total deformation under 250 N vertical and oblique (30 degree) loads on the top surface of each abutment. Results: The study revealed that the time-tested titanium implant outperforms PEEK and PEKK in terms of marginal bone preservation, while PEEK outperforms PEKK. Conclusions: This study will assist dental practitioners in selecting implants from a variety of available materials and will aid researchers in their future research. Full article
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21 pages, 14026 KiB  
Article
Development of PEO in Low-Temperature Ternary Nitrate Molten Salt on Ti6V4Al
by Michael Garashchenko, Yuliy Yuferov and Konstantin Borodianskiy
Materials 2025, 18(15), 3603; https://doi.org/10.3390/ma18153603 (registering DOI) - 31 Jul 2025
Viewed by 131
Abstract
Titanium alloys are frequently subjected to surface treatments to enhance their biocompatibility and corrosion resistance in biological environments. Plasma electrolytic oxidation (PEO) is an environmentally friendly electrochemical technique capable of forming oxide layers characterized by high corrosion resistance, biocompatibility, and strong adhesion to [...] Read more.
Titanium alloys are frequently subjected to surface treatments to enhance their biocompatibility and corrosion resistance in biological environments. Plasma electrolytic oxidation (PEO) is an environmentally friendly electrochemical technique capable of forming oxide layers characterized by high corrosion resistance, biocompatibility, and strong adhesion to the substrate. In this study, the PEO process was performed using a low-melting-point ternary eutectic electrolyte composed of Ca(NO3)2–NaNO3–KNO3 (41–17–42 wt.%) with the addition of ammonium dihydrogen phosphate (ADP). The use of this electrolyte system enables a reduction in the operating temperature from 280 to 160 °C. The effects of applied voltage from 200 to 400V, current frequency from 50 to 1000 Hz, and ADP concentrations of 0.1, 0.5, 1, 2, and 5 wt.% on the growth of titanium oxide composite coatings on a Ti-6Al-4V substrate were investigated. The incorporation of Ca and P was confirmed by phase and chemical composition analysis, while scanning electron microscopy (SEM) revealed a porous surface morphology typical of PEO coatings. Corrosion resistance in Hank’s solution, evaluated via Tafel plot fitting of potentiodynamic polarization curves, demonstrated a substantial improvement in electrochemical performance of the PEO-treated samples. The corrosion current decreased from 552 to 219 nA/cm2, and the corrosion potential shifted from −102 to 793 mV vs. the Reference Hydrogen Electrode (RHE) compared to the uncoated alloy. These findings indicate optimal PEO processing parameters for producing composite oxide coatings on Ti-6Al-4V alloy surfaces with enhanced corrosion resistance and potential bioactivity, which are attributed to the incorporation of Ca and P into the coating structure. Full article
(This article belongs to the Special Issue Microstructure Engineering of Metals and Alloys, 3rd Edition)
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20 pages, 8914 KiB  
Article
Assessment of Low-Dose rhBMP-2 and Vacuum Plasma Treatments on Titanium Implants for Osseointegration and Bone Regeneration
by Won-Tak Cho, Soon Chul Heo, Hyung Joon Kim, Seong Soo Kang, Se Eun Kim, Jong-Ho Lee, Gang-Ho Bae and Jung-Bo Huh
Materials 2025, 18(15), 3582; https://doi.org/10.3390/ma18153582 (registering DOI) - 30 Jul 2025
Viewed by 220
Abstract
This study evaluated the effects of low-dose recombinant human bone morphogenetic protein-2 (rhBMP-2) coating in combination with vacuum plasma treatment on titanium implants, aiming to enhance osseointegration and bone regeneration while minimizing the adverse effects associated with high-dose rhBMP-2. In vitro analyses demonstrated [...] Read more.
This study evaluated the effects of low-dose recombinant human bone morphogenetic protein-2 (rhBMP-2) coating in combination with vacuum plasma treatment on titanium implants, aiming to enhance osseointegration and bone regeneration while minimizing the adverse effects associated with high-dose rhBMP-2. In vitro analyses demonstrated that plasma treatment increased surface energy, promoting cell adhesion and proliferation. Additionally, it facilitated sustained rhBMP-2 release by enhancing protein binding to the implant surface. In vivo experiments using the four-beagle mandibular defect model were conducted with the following four groups: un-treated implants, rhBMP-2–coated implants, plasma-treated implants, and implants treated with both rhBMP-2 and plasma. Micro-computed tomography (micro-CT) and medical CT analyses revealed a significantly greater volume of newly formed bone in the combined treatment group (p < 0.05). Histological evaluation further confirmed superior outcomes in the combined group, showing significantly higher bone-to-implant contact (BIC), new bone area (NBA), and inter-thread bone density (ITBD) compared to the other groups (p < 0.05). These findings indicate that vacuum plasma treatment enhances the biological efficacy of low-dose rhBMP-2, representing a promising strategy to improve implant integration in compromised conditions. Further studies are warranted to determine the optimal clinical dosage. Full article
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23 pages, 4900 KiB  
Article
Degradation of Glyphosate in Water by Electro-Oxidation on Magneli Phase: Application to a Nanofiltration Concentrate
by Wiyao Maturin Awesso, Ibrahim Tchakala, Sophie Tingry, Geoffroy Lesage, Julie Mendret, Akpénè Amenuvevega Dougna, Eddy Petit, Valérie Bonniol, Mande Seyf-Laye Alfa-Sika and Marc Cretin
Molecules 2025, 30(15), 3153; https://doi.org/10.3390/molecules30153153 - 28 Jul 2025
Viewed by 283
Abstract
This study evaluates the efficiency of sub-stoichiometric Ti4O7 titanium oxide anodes for the electrochemical degradation of glyphosate, a persistent herbicide classified as a probable carcinogen by the World Health Organization. After optimizing the process operating parameters (pH and current density), [...] Read more.
This study evaluates the efficiency of sub-stoichiometric Ti4O7 titanium oxide anodes for the electrochemical degradation of glyphosate, a persistent herbicide classified as a probable carcinogen by the World Health Organization. After optimizing the process operating parameters (pH and current density), the mineralization efficiency and fate of degradation by-products of the treated solution were determined using a total organic carbon (TOC) analyzer and HPLC/MS, respectively. The results showed that at pH = 3, glyphosate degradation and mineralization are enhanced by the increased generation of hydroxyl radicals (OH) at the anode surface. A current density of 14 mA cm2 enables complete glyphosate removal with 77.8% mineralization. Compared with boron-doped diamond (BDD), Ti4O7 shows close performance for treatment of a concentrated glyphosate solution (0.41 mM), obtained after nanofiltration of a synthetic ionic solution (0.1 mM glyphosate), carried out using an NF-270 membrane at a conversion rate (Y) of 80%. At 10 mA cm2 for 8 h, Ti4O7 achieved 81.3% mineralization with an energy consumption of 6.09 kWh g1 TOC, compared with 90.5% for BDD at 5.48 kWh g1 TOC. Despite a slight yield gap, Ti4O7 demonstrates notable efficiency under demanding conditions, suggesting its potential as a cost-effective alternative to BDD for glyphosate electro-oxidation. Full article
(This article belongs to the Special Issue Advanced Oxidation Processes (AOPs) in Treating Organic Pollutants)
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15 pages, 3038 KiB  
Article
The Influence of Heat and Surface Treatment on the Functional Properties of Ti6Al4V Alloy Samples Obtained by Additive Technology for Applications in Personalized Implantology
by Anita Kajzer, Gabriela Wielgus, Krystian Drobina, Aleksandra Żurawska and Wojciech Kajzer
Appl. Sci. 2025, 15(15), 8311; https://doi.org/10.3390/app15158311 (registering DOI) - 25 Jul 2025
Viewed by 277
Abstract
The main aim of this study was to evaluate the influence of heat and surface treatment on the physicochemical properties of samples produced using Direct Metal Sintering incremental technology from Ti64ELI titanium powder. Two groups of samples were selected for the study: sandblasted [...] Read more.
The main aim of this study was to evaluate the influence of heat and surface treatment on the physicochemical properties of samples produced using Direct Metal Sintering incremental technology from Ti64ELI titanium powder. Two groups of samples were selected for the study: sandblasted and mechanically polished samples. Each group consisted of samples in the initial state and after heat treatment carried out at temperatures of 800 °C, 910 °C, and 1020 °C. The article presents the results of microscopic metallographic observations, wettability and surface topography, hardness, and resistance to pitting corrosion in Ringer’s solution, together with microscopic evaluation of the surfaces before and after testing. Based on the test results, both heat and surface treatments were found to alter the functional properties of the printed samples. All the tested samples show hydrophilic properties. Heat treatment at 1020 °C produces the best resistance to pitting corrosion. This information is important when selecting the mechanical properties of the biomaterial and the physicochemical properties of the surface for a specific type of stabilizer. The choice of appropriate heat treatment and surface treatment of the implant will also depend on the length of time the implant remains in the body. Full article
(This article belongs to the Special Issue Recent Advances of Additive Manufacturing in the Modern Industry)
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18 pages, 13429 KiB  
Article
Formation of Intermetallic Coatings on Titanium by Explosive Welding and Subsequent Heat Treatment of the Layered Metal Composite
by Artem Igorevich Bogdanov, Vitaliy Pavlovich Kulevich, Roman Evgenevich Novikov and Victor Georgievich Shmorgun
J. Compos. Sci. 2025, 9(7), 379; https://doi.org/10.3390/jcs9070379 - 21 Jul 2025
Viewed by 402
Abstract
An approach for the formation of intermetallic coatings on the titanium surface based on titanium aluminides is proposed. The approach involves producing a layered steel-aluminum-titanium metal composite via explosive welding, followed by heat treatment to form a diffusion zone at the steel–aluminum interface [...] Read more.
An approach for the formation of intermetallic coatings on the titanium surface based on titanium aluminides is proposed. The approach involves producing a layered steel-aluminum-titanium metal composite via explosive welding, followed by heat treatment to form a diffusion zone at the steel–aluminum interface with a thickness of more than 30 μm, sufficient for the spontaneous separation of the steel layer. As a result, an aluminum layer approximately 0.3 mm thick remains on the titanium surface. Subsequent heating at temperatures of 700–850 °C, below the allotropic transformation temperature of titanium, results in the transformation of the aluminum layer into titanium aluminides. The formation of the intermetallic coating structure occurs as a result of the upward transportation of TiAl3 fragments separated from the reaction zone by circulating melt flows. With increasing heat treatment time, these fragments become separated by the Al2O3 oxide phase. Full article
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21 pages, 7602 KiB  
Article
Visible-Light-Responsive Ag(Au)/MoS2-TiO2 Inverse Opals: Synergistic Plasmonic, Photonic, and Charge Transfer Effects for Photoelectrocatalytic Water Remediation
by Stelios Loukopoulos, Elias Sakellis, Polychronis Tsipas, Spiros Gardelis, Vassilis Psycharis, Marios G. Kostakis, Nikolaos S. Thomaidis and Vlassis Likodimos
Nanomaterials 2025, 15(14), 1076; https://doi.org/10.3390/nano15141076 - 11 Jul 2025
Viewed by 410
Abstract
Titanium dioxide (TiO2) is a benchmark photocatalyst for environmental applications, but its limited visible-light activity due to a wide band gap and fast charge recombination restricts its practical efficiency. This study presents the development of heterostructured Ag (Au)/MoS2-TiO2 [...] Read more.
Titanium dioxide (TiO2) is a benchmark photocatalyst for environmental applications, but its limited visible-light activity due to a wide band gap and fast charge recombination restricts its practical efficiency. This study presents the development of heterostructured Ag (Au)/MoS2-TiO2 inverse opal (IO) films that synergistically integrate photonic, plasmonic, and semiconducting functionalities to overcome these limitations. The materials were synthesized via a one-step evaporation-induced co-assembly approach, embedding MoS2 nanosheets and plasmonic nanoparticles (Ag or Au) within a nanocrystalline TiO2 photonic framework. The inverse opal architecture enhances light harvesting through slow-photon effects, while MoS2 and plasmonic nanoparticles improve visible-light absorption and charge separation. By tuning the template sphere size, the photonic band gap was aligned with the TiO2-MoS2 absorption edge and the localized surface plasmon resonance of Ag, enabling optimal spectral overlap. The corresponding Ag/MoS2-TiO2 photonic films exhibited superior photocatalytic and photoelectrocatalytic degradation of tetracycline under visible light. Ultraviolet photoelectron spectroscopy and Mott–Schottky analysis confirmed favorable band alignment and Fermi level shifts that facilitate interfacial charge transfer. These results highlight the potential of integrated photonic–plasmonic-semiconductor architectures for efficient solar-driven water treatment. Full article
(This article belongs to the Section Environmental Nanoscience and Nanotechnology)
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27 pages, 7247 KiB  
Article
Layered Perovskite La2Ti2O7 Obtained by Sol–Gel Method with Photocatalytic Activity
by Alexandra Ilie, Luminița Predoană, Crina Anastasescu, Silviu Preda, Ioana Silvia Hosu, Ruxandra M. Costescu, Daniela C. Culiță, Veronica Brătan, Ioan Balint and Maria Zaharescu
Appl. Sci. 2025, 15(14), 7665; https://doi.org/10.3390/app15147665 - 8 Jul 2025
Viewed by 306
Abstract
This paper presents the synthesis of La2Ti2O7 nanoparticles by the sol–gel method starting from lanthanum nitrate and titanium alkoxide (noted as LTA). Subsequently, the lanthanum titanium oxide nanoparticles are modified with noble metals (platinum) using the chemical impregnation [...] Read more.
This paper presents the synthesis of La2Ti2O7 nanoparticles by the sol–gel method starting from lanthanum nitrate and titanium alkoxide (noted as LTA). Subsequently, the lanthanum titanium oxide nanoparticles are modified with noble metals (platinum) using the chemical impregnation method, followed by a reduction process with NaBH4. The comparative analysis of the structure and surface characteristics of the nanopowders subjected to thermal treatment at 900 °C is conducted using Fourier transform infrared spectroscopy (FT-IR), Raman spectroscopy, X-ray photoelectron spectroscopy (XPS), scanning electron microscopy (SEM) with energy-dispersive X-ray spectroscopy (EDX), transmission electron microscopy (TEM), X-ray diffraction (XRD), X-ray fluorescence (XRF), ultraviolet-visible (UV–Vis) spectroscopy, as well as specific surface area and porosity measurements. The photocatalytic activity is evaluated in the oxidative photodegradation of ethanol (CH3CH2OH) under simulated solar irradiation. The modified sample shows higher specific surfaces areas and improved photocatalytic properties, proving the better conversion of CH3CH2OH than the pure sample. The highest conversion of ethanol (29.75%) is obtained in the case of LTA-Pt after 3 h of simulated solar light irradiation. Full article
(This article belongs to the Special Issue Application of Nanomaterials in the Field of Photocatalysis)
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13 pages, 2115 KiB  
Article
Residual-Free Micro–Nano Titanium Surfaces via Titanium Blasting and Single Acid-Etching: A Cleaner Alternative
by Artiom Lijnev, José Eduardo Maté Sánchez de Val, Jeevithan Elango, Carlos Pérez-Albacete Martínez, José Manuel Granero Marín, Antonio Scarano and Sergio Alexandre Gehrke
Bioengineering 2025, 12(7), 735; https://doi.org/10.3390/bioengineering12070735 - 5 Jul 2025
Viewed by 626
Abstract
Background: Traditional sandblasted large-grit acid-etched (SLA) surface treatments frequently utilize alumina (Al2O3) blasting, which may leave residual particles embedded in implant surfaces, potentially compromising biocompatibility and osseointegration. This study investigates a contamination-free alternative: titanium dioxide particle (TiO2) [...] Read more.
Background: Traditional sandblasted large-grit acid-etched (SLA) surface treatments frequently utilize alumina (Al2O3) blasting, which may leave residual particles embedded in implant surfaces, potentially compromising biocompatibility and osseointegration. This study investigates a contamination-free alternative: titanium dioxide particle (TiO2) blasting followed by hydrochloric acid (HCl) etching, aimed at generating a cleaner, hierarchical micro–nano-textured surface. Methods: Grade IV titanium disks were treated either with TiO2 sandblasting alone or with an additional HCl etching step. Surfaces were analyzed via atomic force microscopy (AFM), scanning electron microscopy (SEM), contact angle measurements, and profilometry. hFOB osteoblasts were cultured to assess adhesion, proliferation, metabolic activity, and morphology. Results: The combination treatment produced a more homogeneous micro–nano structure with significantly increased roughness and a cleaner surface chemistry. Osteoblast proliferation and metabolic activity were notably improved in the TiO2 and HCl group. SEM imaging showed a more organized cytoskeletal structure and pronounced filopodia at 72 h. Conclusions: Titanium blasting combined with HCl etching yields a cost-effective, contamination-free surface modification with promising early-stage cellular responses. This approach represents a safer and effective alternative to conventional SLA treatment. Full article
(This article belongs to the Special Issue Periodontics and Implant Dentistry)
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15 pages, 2849 KiB  
Article
Improving the Corrosion Resistance of Titanium by PAA/Chitosan Bilayer Architecture Through the Layer-by-Layer Method
by Daniele Morais Dias, Murilo Oliveira Alves Ferreira, Ana Paula Ramos, Witor Wolf, Jéferson Aparecido Moreto and Rodrigo Galo
Polysaccharides 2025, 6(3), 57; https://doi.org/10.3390/polysaccharides6030057 - 1 Jul 2025
Viewed by 340
Abstract
To enhance interaction with the host tissue and protect the metal surface, various surface treatments can be applied to dental implants. This study aimed to produce layer-by-layer (LbL) films by alternated immersion of the titanium sample into polyacrylic acid (PAA) and chitosan solutions, [...] Read more.
To enhance interaction with the host tissue and protect the metal surface, various surface treatments can be applied to dental implants. This study aimed to produce layer-by-layer (LbL) films by alternated immersion of the titanium sample into polyacrylic acid (PAA) and chitosan solutions, obtaining a PAA/chitosan bilayer architecture, seeking to improve the corrosion resistance. For this purpose, 03 experimental groups (n = 05) were performed: Ti-Cp (as control), Ti-Cp+8 bilayers PAA/chitosan, and Ti-Cp+12 bilayers PAA/chitosan. The corrosion behavior was assessed by using open-circuit potential (OCP), potentiodynamic polarization curves (PPcs) and electrochemical impedance spectroscopy (EIS) techniques, conducted in 0.9 wt% NaCl solution at a controlled temperature of 25 ± 1 °C. The samples were characterized morphologically and structurally by atomic force microscope (AFM), scanning electron microscopy/energy-dispersive X-ray (SEM/EDX), and X-ray diffraction (XRD) techniques before and after the corrosion tests. The electrochemical results significantly highlight the beneficial influence of coatings based on PAA/chitosan in enhancing the corrosion resistance of titanium. These findings not only corroborate the feasibility of using alternative materials for the protection of titanium but also open new possibilities for the development of innovative coatings that can be applied within the biomedical sector, serving as mediators for medicinal purposes, particularly in osteoconductive interventions. Full article
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12 pages, 9598 KiB  
Article
Hydrothermal Calcification of Sand-Blasted/Acid-Etched Titanium with Improved Corrosion Resistance and Cytocompatibility
by Yijing Mu, Kai Hua, Zeying Liu, Yantao Zhao, Hongling Fan and Tao Fu
Coatings 2025, 15(7), 771; https://doi.org/10.3390/coatings15070771 - 29 Jun 2025
Viewed by 262
Abstract
Preparing a bioactive surface with a hierarchical micro/nanostructure can improve the osseointegration of titanium implants. In this study, titanium was sand blasted and etched in H2SO4 solution to obtain micro-rough morphology. The samples were then hydrothermally treated in the concentrated [...] Read more.
Preparing a bioactive surface with a hierarchical micro/nanostructure can improve the osseointegration of titanium implants. In this study, titanium was sand blasted and etched in H2SO4 solution to obtain micro-rough morphology. The samples were then hydrothermally treated in the concentrated CaHPO4 solution at 120–200 °C for 24 h to grow films consisting of anatase TiO2 and hydroxyapatite nanoparticles (size 80–240 nm). The hydrothermally calcified (200 °C) sample exhibited much better corrosion resistance in the salt solution, as well as similar cellular viability and a higher alkaline phosphatase level in the cell tests using MC3T3-E1 cells, in comparison with the polished titanium sample. The hybrid treatment is a facile and effective method to a form bioactive surface with a hierarchical micro/nanostructure on titanium. Full article
(This article belongs to the Section Bioactive Coatings and Biointerfaces)
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16 pages, 2749 KiB  
Article
Collagen/Polypyrrole Biomimetic Electroactive Composite Coating with Fiber Network Structure on Titanium Surface for Bone Tissue Engineering
by Yuan Liang, Xin Xin, Xuzhao He, Wenjian Weng, Chengwei Wu and Kui Cheng
J. Compos. Sci. 2025, 9(7), 325; https://doi.org/10.3390/jcs9070325 - 24 Jun 2025
Viewed by 359
Abstract
Both biochemical cues and the electrophysiological microenvironment play a pivotal role in influencing cell behaviors. In this study, collagen/polypyrrole biomimetic electroactive composite coatings with a fiber network structure were constructed on the surface of titanium substrates by hot alkali treatment and stepwise electrochemical [...] Read more.
Both biochemical cues and the electrophysiological microenvironment play a pivotal role in influencing cell behaviors. In this study, collagen/polypyrrole biomimetic electroactive composite coatings with a fiber network structure were constructed on the surface of titanium substrates by hot alkali treatment and stepwise electrochemical deposition. Materialistic characterization and electrochemical performance tests demonstrated that the titanium electrodes modified with collagen/polypyrrole composite coatings exhibited the surface morphology of a collagen film layer, and their electroactivity was significantly enhanced. Cellular experiments demonstrated that the collagen in the composite coatings could provide good biomimetic biochemical cues as a main extracellular matrix component, which have a substantial effect in promoting cell adhesion, proliferation, and osteogenic differentiation. Furthermore, under exogenous electrical signals, the polypyrrole coating has the capacity to facilitate an appropriate electrophysiological microenvironment, thereby promoting osteogenic differentiation. The collagen/polypyrrole composite coating exhibited a better effect in promoting osteogenic differentiation among all samples by simultaneously providing the appropriate biochemical cues and electrophysiological microenvironments. This work demonstrates the feasibility of synergistic pro-osteogenesis by biochemical cues and an electrophysiological microenvironment, which is instructive for the field of bone tissue engineering. Full article
(This article belongs to the Special Issue Biomedical Composite Applications)
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17 pages, 8899 KiB  
Article
Study on Microstructure and Stress Distribution of Laser-GTA Narrow Gap Welding Joint of Ti-6Al-4V Titanium Alloy in Medium Plate
by Zhigang Cheng, Qiang Lang, Zhaodong Zhang, Gang Song and Liming Liu
Materials 2025, 18(13), 2937; https://doi.org/10.3390/ma18132937 - 21 Jun 2025
Viewed by 667
Abstract
Traditional narrow gap welding of thick titanium alloy plates easily produces dynamic molten pool flow instability, poor sidewall fusion, and excessive residual stress after welding, which leads to defects such as pores, cracks, and large welding deformations. In view of the above problems, [...] Read more.
Traditional narrow gap welding of thick titanium alloy plates easily produces dynamic molten pool flow instability, poor sidewall fusion, and excessive residual stress after welding, which leads to defects such as pores, cracks, and large welding deformations. In view of the above problems, this study takes 16-mm-thick TC4 titanium alloy as the research object, uses low-power pulsed laser-GTA flexible heat source welding technology, and uses the flexible regulation of space between the laser, arc, and wire to promote good fusion of the molten pool and side wall metal. By implementing instant ultrasonic impact treatment on the weld surface, the residual stress of the welded specimen is controlled within a certain range to reduce deformation after welding. The results show that the new welding process makes the joint stable, the side wall is well fused, and there are no defects such as pores and cracks. The weld zone is composed of a large number of α′ martensites interlaced with each other to form a basketweave structure. The tensile fracture of the joint occurs at the base metal. The joint tensile strength is 870 MPa, and the elongation after fracture can reach 17.1%, which is 92.4% of that of the base metal. The impact toughness at the weld is 35 J/cm2, reaching 81.8% of that of the base metal. After applying ultrasound, the average residual stress decreased by 96% and the peak residual stress decreased by 94.8% within 10 mm from the weld toe. The average residual stress decreased by 95% and the peak residual stress decreased by 95.5% within 10 mm from the weld root. The residual stress on the surface of the whole welded test plate could be controlled within 200 MPa. Finally, a high-performance thick Ti-alloy plate welded joint with good forming and low residual stress was obtained. Full article
(This article belongs to the Section Metals and Alloys)
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