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Search Results (12,034)

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Keywords = thermal control

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31 pages, 4903 KB  
Article
Long-Term Monitoring and Comparison of Control Strategies for Optimizing Energy Consumption in a Plus-Energy Building
by Christina Betzold, Sebastian Hummel and Arno Dentel
Buildings 2026, 16(12), 2370; https://doi.org/10.3390/buildings16122370 (registering DOI) - 13 Jun 2026
Abstract
This paper presents a comprehensive evaluation of control strategies for a highly energy-efficient plus-energy terraced housing complex equipped with photovoltaic generation, modulating ground-source heat pumps, electrical and thermal energy storage systems, and activation of building thermal mass. The study combines long-term monitoring data, [...] Read more.
This paper presents a comprehensive evaluation of control strategies for a highly energy-efficient plus-energy terraced housing complex equipped with photovoltaic generation, modulating ground-source heat pumps, electrical and thermal energy storage systems, and activation of building thermal mass. The study combines long-term monitoring data, annual simulations, and hardware-in-the-loop (HiL) experiments to assess modulating heat-controlled operation (HC), PV-controlled (PVC), and predictive control strategies, including simple predictive control (SPC) and model predictive control (MPC). The simulation results show that the baseline HC operation already achieves a high load cover factor (LCF), defined as the fraction of total electrical demand covered by local PV generation (direct use + battery discharge) of 65.6% and a seasonal performance factor (SPF) of the central heat pumps of 5.8. PVC increases LCF (71.0%) by shifting heat pump operation toward PV-rich periods but leads to elevated storage temperatures up to 5 K and a reduced SPF of 4.8. MPC further enhances LCF by 4–7 percentage points in simulated and HiL environments. However, its real-world performance is strongly influenced by forecast quality and the limited controllability of the heat pump system. In addition, building thermal mass activation is investigated as a complementary flexibility option. Simulation and monitoring results demonstrate that moderate room temperature set-point (2 K) increases during PV availability significantly improve LCF from 20% to 55% while maintaining thermal comfort. Overall, the findings indicate that in highly efficient plus-energy buildings, robust rule-based strategies combined with thermal mass activation can achieve a large share of the attainable benefits, while the added complexity of MPC must be carefully weighed against practical limitations. Full article
(This article belongs to the Special Issue Advances in Energy-Efficient Building Design and Renovation)
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32 pages, 1243 KB  
Article
A Reduced-Order Regime Theory for Aerosol–Halogen–Dynamics Coupling in Volcanic Super-Eruptions
by Sebastiano Ettore Spoto
Atmosphere 2026, 17(6), 606; https://doi.org/10.3390/atmos17060606 (registering DOI) - 13 Jun 2026
Abstract
Volcanic super-eruptions can perturb atmospheric composition and climate-relevant radiative properties in ways that are not captured by simple scaling from Pinatubo-like events. This study presents a reduced-order regime theory for the coupled evolution of stratospheric sulfur, sulfate aerosol burden, reactive halogens, ozone loss, [...] Read more.
Volcanic super-eruptions can perturb atmospheric composition and climate-relevant radiative properties in ways that are not captured by simple scaling from Pinatubo-like events. This study presents a reduced-order regime theory for the coupled evolution of stratospheric sulfur, sulfate aerosol burden, reactive halogens, ozone loss, stratospheric thermal adjustment, and aerosol residence time. The analysis is intended as an interpretive tool for organizing sulfur-rich volcanic scenarios, comparing literature-based benchmark classes, and designing chemistry–climate model experiments, rather than as an event-specific calibration or a substitute for three-dimensional models. Four control parameters structure the response: sulfur loading relative to microphysical saturation, effective halogen strength, ash-uptake efficiency, and dynamical lifetime sensitivity, with hemispheric asymmetry treated diagnostically. An external consistency check against published Pinatubo-like, idealized 10–40 teragrams of sulfur (Tg S), Toba-like, and Los Chocoyos-like responses is used to evaluate whether the reduced theory reproduces the expected rank ordering of aerosol saturation, forcing-efficiency decline, ozone-loss amplification, ash-driven sulfur suppression, and residence-time sensitivity. This comparison does not assign pointwise error margins against three-dimensional model output; it evaluates regime membership, sign of response, rank ordering, and broad magnitude behavior. The main conclusion is that volcanic super-eruption impacts are governed by interacting regime transitions rather than by sulfur mass alone. Microphysical saturation can limit forcing efficiency, halogens can shift the system toward chemically amplified ozone depletion, ash uptake can reduce the effective sulfur burden during the early phase, and dynamical state can control persistence and hemispheric expression. By separating these mechanisms, the study provides a compact basis for interpreting large volcanic perturbations to atmospheric chemistry and for designing targeted model experiments on extreme eruption scenarios. Full article
(This article belongs to the Section Aerosols)
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26 pages, 2191 KB  
Article
Active Chitosan Films Enriched with Yerba Mate Kombucha Infusion: Formulation and Characterization
by Celeste Cottet, Pamela A. Kikot, Matías L. Nobile, Marcela F. Almassio, Andrés G. Salvay and Mercedes A. Peltzer
Int. J. Mol. Sci. 2026, 27(12), 5346; https://doi.org/10.3390/ijms27125346 (registering DOI) - 13 Jun 2026
Abstract
The development of bio-based active packaging materials has gained increasing attention as a sustainable alternative to synthetic plastics. In this study, chitosan-based films incorporating yerba mate kombucha infusion (YMK-I) were developed and fully characterized. Films were prepared using different YMK-I concentrations (25–100% v [...] Read more.
The development of bio-based active packaging materials has gained increasing attention as a sustainable alternative to synthetic plastics. In this study, chitosan-based films incorporating yerba mate kombucha infusion (YMK-I) were developed and fully characterized. Films were prepared using different YMK-I concentrations (25–100% v/v) as solvent, with acetic acid-based chitosan films as controls. The infusion showed pH 2.5, titratable acidity of 3.5%, total solids of 6%, high phenolic content (1085 mg GAE/L), and reducing sugars (18.3 g/L). Acetic and lactic acids were identified by high-performance liquid chromatography (HPLC). Minimum Inhibitory Concentration (MIC) values ranged from 0.03 µg/mL for Staphylococcus aureus to 0.3 µg/mL for Escherichia coli and Pseudomonas aeruginosa. Rheological results indicated that YMK-I performed similarly to acetic acid as a solvent. Fourier Transformed Infrared with Attenuated Total Reflectance (FTIR-ATR) suggested interactions between chitosan and bioactive compounds. Thermal analyses showed that YMK-I acted as a plasticizer and introduced thermolabile components, altering glass transition and degradation behavior. Increasing YMK-I content reduced tensile strength and increased elongation, indicating greater flexibility, while water vapor permeability increased due to hydrophilic compounds. Films enriched with YMK-I exhibited high antioxidant activity (Radical Scavenging Activity > 85%) and strong antimicrobial effects (>98% inhibition) against E. coli and S. aureus. These results highlight the potential of chitosan–kombucha films as multifunctional materials for specialized applications. Full article
(This article belongs to the Special Issue Development and Applications of Biodegradable and Bioactive Materials)
27 pages, 4156 KB  
Article
Indoor Environmental Quality as an Incremental Signal in Residential Valuation Using Hedonic Modeling
by Shahrzad Sasani Babak, Saeed Malaekeh, Shadi Atalla, Amjad Gawanmeh and Saed Tarapiah
Buildings 2026, 16(12), 2365; https://doi.org/10.3390/buildings16122365 (registering DOI) - 13 Jun 2026
Abstract
This study presents an Indoor Environmental Quality (IEQ)-aware framework for residential valuation by integrating low-cost IoT sensing, transparent scoring, and hedonic price modeling. The analysis uses a dataset of 244 apartments across 12 districts in Tehran. It combines indicators of thermal comfort, particulate [...] Read more.
This study presents an Indoor Environmental Quality (IEQ)-aware framework for residential valuation by integrating low-cost IoT sensing, transparent scoring, and hedonic price modeling. The analysis uses a dataset of 244 apartments across 12 districts in Tehran. It combines indicators of thermal comfort, particulate exposure, lighting, acoustics, stability, exceedance, and uncertainty with conventional housing covariates (area, age, bedrooms, floor level, renovation status, amenities, and accessibility proxies). Results show that pooled IEQ–price relationships are weak and confounded, whereas controlled specifications produce modest but consistent improvements in explanatory fit after IEQ features are introduced. Conventional location and structural attributes remain the dominant determinants of price per square meter. Still, IEQ contributes a non-redundant information layer that improves within-segment differentiation and interpretability for inspection and listing workflows. Methodologically, the framework extends beyond average comfort metrics by incorporating volatility, threshold exceedance duration, and sensor uncertainty, enabling uncertainty-aware reporting rather than single-point scoring. In practice, the workflow supports portable sensing, reproducible analytics, and privacy-preserving edge aggregation, suitable for PropTech deployment. The findings support a cautious but actionable conclusion: IEQ should be treated as an incremental valuation signal rather than a standalone pricing determinant. In this context, IEQ is conceptualized as a supplementary attribute block that may add explanatory value beyond conventional housing covariates rather than as a standalone pricing determinant. Full article
(This article belongs to the Section Architectural Design, Urban Science, and Real Estate)
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15 pages, 5434 KB  
Article
Characterization and Antimicrobial Activity of PLA-Laminated PBAT/TPS Films Incorporated with Silver Nanocomposites
by Khwanchat Promhuad, Muenfun Papoompruk, Phatthranit Klinmalai and Nathdanai Harnkarnsujarit
Foods 2026, 15(12), 2132; https://doi.org/10.3390/foods15122132 (registering DOI) - 13 Jun 2026
Abstract
Multilayer packaging—engineered by integrating complementary materials such as plastics, paper, and aluminum—has become a cornerstone technology for enhancing shelf life, minimizing spoilage, and reinforcing the mechanical integrity of packaging formats including films, pouches, and bottles. In this study, a laminate was developed by [...] Read more.
Multilayer packaging—engineered by integrating complementary materials such as plastics, paper, and aluminum—has become a cornerstone technology for enhancing shelf life, minimizing spoilage, and reinforcing the mechanical integrity of packaging formats including films, pouches, and bottles. In this study, a laminate was developed by thermally bonding polylactic acid (PLA) with a poly(butylene adipate-co-terephthalate) (PBAT)/thermoplastic starch (TPS) matrix embedded with silver nanoparticles (Ag-NPs) at 0–3 wt.%. The resulting structures were systematically evaluated for their barrier performance, physicochemical characteristics, and antimicrobial functionality. Fourier-transform infrared (FTIR) spectroscopy confirmed the absence of chemical interactions between Ag-NPs and the polymer matrix, indicating physical dispersion rather than chemical bonding. However, at higher loading (3 wt.%), scanning electron microscopy with energy-dispersive X-ray spectroscopy (SEM-EDX) revealed notable nanoparticle aggregation. Functionally, the multilayer films demonstrated markedly improved water vapor barrier properties compared to single-layer PBAT/TPS films. Migration studies showed that silver release increased with nanoparticle concentration and was significantly enhanced under acidic conditions relative to distilled water. Importantly, Ag-NP-incorporated laminates exhibited pronounced antibacterial activity against Staphylococcus aureus. Collectively, these findings highlight the potential of Ag-NP-enriched, starch-based multilayer laminates as next-generation active packaging systems that combine with effective microbial control. Full article
(This article belongs to the Section Food Packaging and Preservation)
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12 pages, 7819 KB  
Article
Thermally Engineered CVD for Controlling Crystal Orientation and Strain in Large-Area PtTe2 Layers
by Matteo Gardella, Alessandro Cataldo, Alessandro Forzinetti, Koushik Pasagadugula, Carlo S. Casari, Chiara Massetti, Christian Martella, Alessandro Molle and Alessio Lamperti
Nanomaterials 2026, 16(12), 734; https://doi.org/10.3390/nano16120734 (registering DOI) - 13 Jun 2026
Abstract
Platinum ditelluride (PtTe2) is an emerging topological semimetal with intriguing optoelectronic properties. Scalable and controllable growth techniques are fundamental for its technological exploitation. Here, we synthesize large-area PtTe2 films by tellurization of pre-deposited platinum layers. By selectively modifying the tellurization [...] Read more.
Platinum ditelluride (PtTe2) is an emerging topological semimetal with intriguing optoelectronic properties. Scalable and controllable growth techniques are fundamental for its technological exploitation. Here, we synthesize large-area PtTe2 films by tellurization of pre-deposited platinum layers. By selectively modifying the tellurization parameters, we demonstrate the possibility of controlling the layer orientation of tellurized films and of introducing microscopic corrugation in the PtTe2 film. The first result is obtained by increasing the thermal budget of the process, which changes PtTe2 preferential crystalline orientation from (001) to (1−13)/(103) growth directions. The latter result is achieved by modifying the heating rate of the process at a fixed growth temperature equal to 550 °C. From the Raman analysis of a wrinkled sample, we find the coexistence of tensile and compressive strains depending on the corrugation site. The demonstrated control over grain orientation and microscopic corrugation provides a powerful strategy to tailor the structural and strain landscape of topological semimetals, providing a robust platform for strain engineering. Full article
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34 pages, 7618 KB  
Article
Characteristics of Lower Cretaceous Calcite Veins and Their Relationship with Hydrocarbon Dissipation and Uranium Mineralization in the Qianjiadian Uranium Mining Area, Songliao Basin
by Bailin Wu, Mengdi Yang, Xiaorui Zhang, Songlin Yang, Yu Sun, Liangliang Zhang, Yaxin Ma, Yu Hou, Guoquan Sun, Siyuan Wang, Yeerzati Dawulietbieke and Quan Liu
Minerals 2026, 16(6), 631; https://doi.org/10.3390/min16060631 (registering DOI) - 12 Jun 2026
Abstract
Current research suggests that the uranium enrichment in the Qianjiadian deposit, southwestern Songliao Basin (China), is closely related to hydrocarbon dissipation and deep thermal fluids. However, previous investigations have not carried out systematic in-depth research on the abundant calcite veins hosted in diabase [...] Read more.
Current research suggests that the uranium enrichment in the Qianjiadian deposit, southwestern Songliao Basin (China), is closely related to hydrocarbon dissipation and deep thermal fluids. However, previous investigations have not carried out systematic in-depth research on the abundant calcite veins hosted in diabase within the ore district, especially regarding their types, genetic mechanisms, formation ages, and genetic links to uranium enrichment. In particular, whether their genesis is associated with the two critical ore-controlling factors (hydrocarbon dissipation and thermal fluid activities) remains poorly constrained and to be elucidated. Through analyses of major and trace element geochemistry, scanning electron microscopy, and fluid inclusion microthermometry on calcite veins within fractures of Lower Cretaceous diabase, this study confirms that the veins are products of epigenetic fluid infill with a medium-to-low temperature hydrothermal nature (115–215 °C). The direction of fluid migration was from north to south, consistent with the trend of hydrocarbon dissipation. In situ U-Pb dating yields Eocene (~42.9 Ma) and Pleistocene (1.57–2.82 Ma) ages for the calcite veins, which are highly consistent with the timing of diabase intrusion (early Eocene) and the main episodes of uranium mineralization (Eocene–Oligocene and Pleistocene). Carbon and oxygen isotope compositions and inclusion components indicate that the carbon source was mainly derived from dissipated hydrocarbons, rather than from sedimentary diagenesis or direct source rock generation. The C-O isotopic signatures reflect further carbon isotope fractionation following the interaction between dissipated hydrocarbons and groundwater, and the inclusion fluids, composed mainly of hydrocarbon gases and water, suggest that the carbon source for calcite vein formation was provided by dissipated hydrocarbons. The temporal coupling of hydrocarbon dissipation, calcite vein formation, uranium mineralization, and thermal input from diabase intrusion reflects the dynamic processes of basin evolution and tectonic reworking. The key dynamic backgrounds for this series of diagenetic and metallogenic events include Late Cretaceous tectonic inversion, Eocene–Oligocene tectonic uplift and erosion, and Pleistocene differential uplift and subsidence. The thermal effects from hydrocarbon dissipation and diabase intrusion were the primary factors driving the anomalous uranium enrichment that formed this super-large deposit. The formation of the calcite veins, along with their characteristics indicative of medium-to-low temperature hydrothermal activity and hydrocarbon dissipation, provides a critical window for understanding these processes and offers robust scientific evidence for this genetic model. This study, for the first time, systematically reveals that the calcite veins within the diabase of the Qianjiadian uranium mining area are of medium-to-low temperature hydrocarbon-bearing hydrothermal origin, and constrains their formation ages to the Eocene (~42.9 Ma) and Pleistocene (1.57–2.82 Ma), which are highly coupled with diabase intrusion and two episodes of uranium mineralization events. C-O isotopic and fluid inclusion evidence indicates that the formation of calcite veins directly records the process of hydrocarbon dissipation–groundwater mixing, providing a new mineralogical and geochronological evidence chain for thermal–hydrocarbon–uranium-coupled mineralization. Full article
(This article belongs to the Section Mineral Geochemistry and Geochronology)
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25 pages, 21604 KB  
Article
The Role of Temperature Field Distribution in the Microstructural Evolution of High-Strength Aluminum Alloys During Laser Powder Bed Fusion
by Mingjun Ding, Wenhui Yu, Jiaxing Xiao, Zhen Xiao, Junhao Sun, Dongfeng Qi, Lihua Zhu, Wuhong Xin and Hongyu Zheng
Coatings 2026, 16(6), 706; https://doi.org/10.3390/coatings16060706 (registering DOI) - 12 Jun 2026
Abstract
Laser powder bed fusion (LPBF) of high-strength aluminum alloy 7075 (AA7075) is severely limited by hot cracking. However, the underlying mechanisms, particularly the coupling between thermal fields, solidification microstructure, and cracking behavior, remain insufficiently clarified. This study elucidates these mechanisms by integrating experimental [...] Read more.
Laser powder bed fusion (LPBF) of high-strength aluminum alloy 7075 (AA7075) is severely limited by hot cracking. However, the underlying mechanisms, particularly the coupling between thermal fields, solidification microstructure, and cracking behavior, remain insufficiently clarified. This study elucidates these mechanisms by integrating experimental characterization with thermal simulation to investigate the temperature field, microstructure, and cracking relationships in both AA7075 and a crack-resistant 7075-Er-Zr alloy. Results show that coarse hot crack morphology is highly dependent on linear energy density EL. In AA7075, EL < 450 J/m promotes laterally inclined cracks (short, narrow cracks extending from the melt pool boundary toward the track center), whereas EL higher than that value leads to the continuous centerline cracks (long, wide cracks along the track center). Fine microcracks are also observed at melt pool boundaries. The 7075-Er-Zr alloy demonstrates superior crack resistance. At EL = 600 J/m, longitudinal centerline cracks still penetrate along the track, but the alloy achieves crack-free tracks at 200 W with scanning speeds above 1000 mm/s, otherwise exhibiting only short discontinuous cracks. Microcracks at melt pool boundaries are markedly suppressed in the modified alloy. The enhanced crack resistance is attributed to Er/Zr-induced grain refinement and a transition to an equiaxed grain structure, which disrupts intergranular gaps. Critically, thermal simulations identify an annular region with a peak temperature gradient. In AA7075, this region develops aligned columnar grains that facilitate both microcracks and centerline cracks. In the 7075-Er-Zr alloy, microcracks are fully eliminated within this region. However, a residual crystallographic texture persists in the annular region, which promotes the continued occurrence of centerline cracks under high energy density (e.g., EL = 600 J/m). The annular region remains a critical weak link, and its microstructural control determines the prevailing crack type. This work provides a fundamental understanding of the thermal-microstructural origins of cracking and offers a theoretical foundation for developing crack-resistant aluminum alloys via LPBF. Full article
(This article belongs to the Special Issue Advances in Protective Coatings for Metallic Surfaces)
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44 pages, 7643 KB  
Article
Multi-PCM Lime Mortars Incorporating Polymer-Shell and Form-Stable Phase Change Materials for Energy-Efficient Building Envelopes
by Andrea Rubio-Aguinaga, Loucas Kyriakou, José María Fernández, Íñigo Navarro-Blasco and José Ignacio Álvarez
Polymers 2026, 18(12), 1481; https://doi.org/10.3390/polym18121481 (registering DOI) - 12 Jun 2026
Abstract
This study investigates the design and performance of lime mortars incorporating multi-phase change material (multi-PCM) systems as thermally responsive rendering materials for building-envelope applications under variable conditions. Moving beyond conventional single-PCM lime mortar approaches, this work proposes a controlled multi-PCM design framework in [...] Read more.
This study investigates the design and performance of lime mortars incorporating multi-phase change material (multi-PCM) systems as thermally responsive rendering materials for building-envelope applications under variable conditions. Moving beyond conventional single-PCM lime mortar approaches, this work proposes a controlled multi-PCM design framework in which a fixed total PCM dosage is distributed across selected phase-transition windows. Mortars combining PCMs with different transition temperatures (5–25 °C and 18–25 °C) were produced using two PCM types: silica-supported form-stable systems and polymeric-shell microencapsulated systems supplied as powders or aqueous slurries. All formulations contained 20% PCM and were optimized with polymeric additives, including a polycarboxylate ether-based superplasticiser and a starch-derived adhesion enhancer, to ensure suitable workability and applicability as rendering materials. Microstructural analyses showed that form-stable PCMs generated more heterogeneous pore structures, whereas polymeric-shell microencapsulated systems maintained pore structures similar to PCM-free mortars. Mortars containing metakaolin exhibited enhanced mechanical performance and durability, in some cases outperforming reference mortars, highlighting the importance of matrix refinement in the successful incorporation of multi-PCM systems. Thermal characterization revealed that form-stable systems produced broader phase transitions due to component interactions, while polymeric-shell microencapsulation preserved distinct transitions and enabled a wider, more controllable activation range. Under dynamic thermal conditions (−10 to 50 °C), all multi-PCM mortars demonstrated effective temperature buffering, achieving reductions of up to 1.5 °C during heating and 1.1 °C during cooling. Environmental and economic analyses highlighted that the benefits of PCM incorporation depend on matching PCM transition temperatures to specific climatic and application requirements. These findings position multi-PCM lime mortars as a promising route towards climate-adapted, thermally responsive renders with distributed and tailorable activation profiles. Full article
(This article belongs to the Section Polymer Applications)
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15 pages, 12932 KB  
Article
Voltage-Controlled Active Preload Adjustment of an Ultrasonic Traveling Wave Motor Under Thermal Vacuum Conditions
by Benediktas Ščiučka, Laurynas Šišovas and Andrius Čeponis
Actuators 2026, 15(6), 335; https://doi.org/10.3390/act15060335 (registering DOI) - 12 Jun 2026
Abstract
This study presents numerical and experimental investigations of a voltage-controlled active preload adjustment system for an ultrasonic traveling wave piezoelectric motor intended for potential use in space-related systems. The proposed preload system consists of two ring-shaped piezoceramic elements driven by a DC voltage [...] Read more.
This study presents numerical and experimental investigations of a voltage-controlled active preload adjustment system for an ultrasonic traveling wave piezoelectric motor intended for potential use in space-related systems. The proposed preload system consists of two ring-shaped piezoceramic elements driven by a DC voltage of up to 300 VDC. The passive conical spring provides the nominal rotor preload, while the piezoelectric ring stack enables open-loop remote fine adjustment of the stator–rotor contact force by modifying the axial compression of the spring. Finite element simulations were performed over a temperature range from −25 °C to 55 °C to evaluate the electromechanical response and thermal sensitivity of the preload system. The numerical results indicated that the active preload system can generate a simulated preload force variation of approximately 0.47 N at 300 VDC, corresponding to approximately 21.4% of the nominal initial preload force of 2.2 N. Experimental tests were conducted in a thermal vacuum chamber at a pressure of 5.6 × 10−6 mbar. The measured displacement of the piezoceramic preload stack ranged from 0.33 µm to 2.36 µm and showed good agreement with the numerical displacement results. Motor speed measurements demonstrated that increasing the preload-control voltage from 0 to 300 VDC resulted in an average angular speed increase of approximately 17–20 RPM, depending on temperature. The results demonstrate that the proposed system can provide compact open-loop preload fine adjustment under thermal vacuum conditions, with preload force variation supported by FEM estimation and experimentally validated displacement response. Full article
(This article belongs to the Special Issue Advanced Control of Mechatronics Systems for Small Scale Robotics)
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14 pages, 4727 KB  
Article
Aging Effect on IMC Evolution in Bi-Based and SAC Soldering Pastes on 3D-Shaped Aluminum Cores
by Aneta Chołaj, Marek Kościelski, Izabela Spocińska, Wojciech Szymański, Sonia Boczkal, Anna Sitek, Dorota Liszewska and Mirosław Kozłowski
Appl. Sci. 2026, 16(12), 5962; https://doi.org/10.3390/app16125962 (registering DOI) - 12 Jun 2026
Abstract
The increasing power density of modern electronic systems intensifies challenges related to heat dissipation and long-term reliability. Insulated metal substrates (IMS), particularly three-dimensional (3D), are increasingly used as integrated thermal–mechanical solutions in high-power electronics. However, their complex geometry and material interfaces introduce new [...] Read more.
The increasing power density of modern electronic systems intensifies challenges related to heat dissipation and long-term reliability. Insulated metal substrates (IMS), particularly three-dimensional (3D), are increasingly used as integrated thermal–mechanical solutions in high-power electronics. However, their complex geometry and material interfaces introduce new reliability concerns, especially at solder joints. This study investigates the evolution of intermetallic compounds (IMCs) in solder joints formed on 3D aluminum IMSs with ENIG metallization, focusing on SAC305 and Sn42Bi57Ag1 solder alloys. Solder joints were subjected to environmental aging under high-temperature, high-humidity, and thermal-shock conditions to simulate realistic service environments. Microstructural and compositional analyses of the interfacial IMC layers were performed, together with measurements of IMC thickness evolution. The results show that aging significantly modifies the chemical composition and morphology of IMC layers in both solder systems. In SAC305 joints, progressive development of (Cu,Ni)6Sn5 phases with increasing Cu participation was observed. In Sn42Bi57Ag1 joints, Bi affected reaction kinetics but did not alter the diffusion-controlled nature of IMC growth. Thickness measurements indicate higher sensitivity of SAC305 joints to environment-assisted interfacial degradation, while Sn42Bi57Ag1 joints exhibit greater susceptibility to stress-assisted IMC growth during severe thermal cycling. These findings highlight the distinct reliability behaviors of tested solders on 3D IMSs and provide insight into their suitability for high-power electronic applications. Full article
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20 pages, 6527 KB  
Article
Multi-Objective Parametric Optimization of a Double-Wall Cooling Unit Under Realistic Engine Conditions via Conjugate Heat Transfer Simulations
by Yun Zhang, Wenjing Gao, Siyuan Zhang, Xueying Li and Jing Ren
Energies 2026, 19(12), 2822; https://doi.org/10.3390/en19122822 (registering DOI) - 12 Jun 2026
Abstract
The continuous rise in turbine inlet temperatures to maximize engine efficiency makes highly integrated composite cooling schemes essential, but their intricate thermal interactions pose formidable challenges for parameter optimization. In this study, an impingement–pin-fin–film configuration is extracted as a representative composite cooling unit [...] Read more.
The continuous rise in turbine inlet temperatures to maximize engine efficiency makes highly integrated composite cooling schemes essential, but their intricate thermal interactions pose formidable challenges for parameter optimization. In this study, an impingement–pin-fin–film configuration is extracted as a representative composite cooling unit from a double-wall blade and subjected to 3D steady-state RANS simulations under realistic engine conditions. The numerical results are then used to construct quadratic polynomial response surface surrogate models for multi-objective optimization. It is revealed that the blowing ratio dictates overall thermal performance primarily through internal cooling, and excessively high ratios weaken the film coverage. Geometrically, insufficient control over the spanwise ratio disrupts film coverage and breaks the continuity of internal cooling, thereby degrading both cooling effectiveness and structural thermal compatibility. Additionally, a critical region is located upstream of the film hole exit; the combination of an extremely thin solid wall and high heat transfer coefficients creates a localized over-cooled zone, severely constraining temperature uniformity. Ultimately, the optimization framework clarifies the coupled flow and heat transfer behaviors of the double-wall unit. It simultaneously maximizes area-averaged overall cooling effectiveness and temperature uniformity while minimizing coolant mass flow, revealing the key mechanism behind induced thermal stress concentrations. Full article
(This article belongs to the Section J1: Heat and Mass Transfer)
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39 pages, 1834 KB  
Article
Thermo-Energetic and Environmental Assessment of Alternative Fuels in Cement Clinker Production: A Review
by Oluwafemi Ezekiel Ige and Musasa Kabeya
Sustainability 2026, 18(12), 6056; https://doi.org/10.3390/su18126056 (registering DOI) - 12 Jun 2026
Abstract
Cement clinker production is a thermal- and emissions-intensive process requiring high-temperature heat for drying, calcination, and sintering. This review provides a process-based assessment of refuse-derived fuel (RDF), solid recovered fuel (SRF), tire-derived fuel (TDF), and biomass as partial substitutes for coal and petcoke [...] Read more.
Cement clinker production is a thermal- and emissions-intensive process requiring high-temperature heat for drying, calcination, and sintering. This review provides a process-based assessment of refuse-derived fuel (RDF), solid recovered fuel (SRF), tire-derived fuel (TDF), and biomass as partial substitutes for coal and petcoke in modern dry-process cement kilns. The study synthesized the evidence from plant-scale trials, pilot and laboratory experiments, process modeling, computational fluid dynamics, emissions studies, life-cycle assessment (LCA), techno-economic analysis (TEA), and regional case studies to evaluate alternative fuels across fuel properties, kiln-zone suitability, process stability, clinker quality, emissions performance, and environmental outcomes. The review shows that stable co-processing generally requires fuels with net calorific values above 14 MJ kg−1 and moisture contents below 15%, although TDF can provide 26–33 MJ kg−1 and sustain high-energy kiln duty when sulfur, zinc, and steel residues are controlled. RDF, SRF, and biomass require pre-processing, homogenization, calibrated dosing, and continuous fuel-quality monitoring to limit incomplete burnout, deposit formation, volatile circulation, and clinker-quality variation. LCA studies show that 20% RDF thermal substitution can reduce global warming potential by about 3.3–4.2%, increasing to approximately 6.7% when avoided landfill methane credits are included. Modern abatement systems can maintain particulate matter at about 10–30 mg Nm−3 and PCDD/F below 0.1 ng TEQ Nm−3 under stable operation. The review concludes that alternative fuels are quality-dependent co-processing options whose mitigation role is complementary to clinker-factor reduction, energy-efficiency improvement, low-clinker binders, electrified heating, oxy-fuel calcination, and carbon capture. Full article
(This article belongs to the Section Sustainable Materials)
19 pages, 11623 KB  
Article
Study on a Fully Electrified Steering System and Its Control Strategies for Heavy-Duty Wheeled Platforms
by Shicheng Zheng, Tianxiang Qin, Jingkun Wei, Jiaming Cheng, Xiaming Yuan and Jihong Zhu
Machines 2026, 14(6), 684; https://doi.org/10.3390/machines14060684 (registering DOI) - 12 Jun 2026
Abstract
To address the limitations of the centralized hydraulic steering system used in the first-generation heavy-duty wheeled platform developed by our team, this study proposes a fully electrified steering system based on a compact direct-drive electro-mechanical actuator (DEMA) architecture. Compared with the original hydraulic [...] Read more.
To address the limitations of the centralized hydraulic steering system used in the first-generation heavy-duty wheeled platform developed by our team, this study proposes a fully electrified steering system based on a compact direct-drive electro-mechanical actuator (DEMA) architecture. Compared with the original hydraulic system, the proposed solution reduces the steering-system weight from approximately 150 kg to 32 kg in the single-channel configuration and 40 kg in the dual-channel configuration, while significantly improving system integration and maintainability. For the single-channel DEMA steering system, a composite control strategy combining three-loop PID control with feedforward compensation is developed to improve dynamic response and position-tracking accuracy. AMESim simulation results under a steering resistance torque of 6000 ± 500 Nm show that the system achieves an overshoot below 2%, a steady-state error below 0.1°, and a tracking error below 0.4°. To reduce motor power and thermal-management requirements, a dual-channel DEMA steering architecture is further proposed. Considering inter-channel parameter differences, a primary–secondary synchronization control strategy is developed to suppress force-fighting behavior and improve motion consistency. Simulation results demonstrate that the proposed strategy effectively reduces synchronization errors and maintains highly consistent force output between channels while preserving excellent steering accuracy and tracking performance. The proposed fully electrified steering system and synchronization control strategy provide an effective solution for improving the dynamic performance, lightweight design, and reliability of heavy-duty wheeled platforms. Full article
(This article belongs to the Section Robotics, Mechatronics and Intelligent Machines)
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22 pages, 10909 KB  
Article
Thermo-Mechanical Degradation Behavior of the Base–Subgrade Interface in Airport Pavements: A Sequentially Coupled Cohesive-Zone Study
by Weihong Yan, Chengchao Guo, Xinrui Li, Wenqiang Zhang, Yiteng Wang, Lei Qin and Leiyang Pei
Materials 2026, 19(12), 2541; https://doi.org/10.3390/ma19122541 - 12 Jun 2026
Abstract
The thermo-mechanical degradation of the base–subgrade interface in airport pavements was investigated using a three-dimensional sequentially coupled finite element framework in ABAQUS 2023, in which progressive interfacial debonding was described by a bilinear cohesive-zone model through the damage variable CSDMG. The results show [...] Read more.
The thermo-mechanical degradation of the base–subgrade interface in airport pavements was investigated using a three-dimensional sequentially coupled finite element framework in ABAQUS 2023, in which progressive interfacial debonding was described by a bilinear cohesive-zone model through the damage variable CSDMG. The results show that thermal loading markedly accelerates interface degradation when combined with moving wheel loads. Compared with the wheel-loading-only condition, thermo-mechanical coupling advances the first damage initiation from 0.04993 h to 0.00254 h and shortens the severe-degradation stage from 1.000 h to 0.00927 h. This acceleration is attributed to a thermal stress pre-weakening effect, whereby constrained thermal deformation partially consumes the available cohesive resistance and shifts the interface closer to the softening threshold before external loading is applied. A decomposition of the mixed-mode initiation criterion further indicates that the first damage event is governed by synergistic normal–shear interaction, with the normalized contribution ratio (tn/tn0)2:(ts/ts0)2 = 0.38:0.62, showing that wheel-induced shear is the dominant trigger while tensile opening induced by thermal curling provides substantial preconditioning assistance. In addition, a representative normalized comparison between simulated average CSDMG and cumulative AE hit count demonstrates a consistent stage evolution from distributed deformation to accelerated localization and residual stabilization. These findings indicate that the base–subgrade interface should be treated as a temperature-sensitive weak layer in airport pavement assessment, particularly near joints and other discontinuity-controlled regions. Full article
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