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Keywords = the coefficient of linear thermal expansion

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25 pages, 6995 KB  
Article
Rubber Aggregate Concrete with Enhanced Damping Performance for Mass Concrete Applications
by Yanan Li, Xianguo Dong and Zejun Li
Buildings 2026, 16(15), 3133; https://doi.org/10.3390/buildings16153133 - 6 Aug 2026
Viewed by 170
Abstract
Mass concrete structures are subjected to long-term dynamic excitations, yet traditional concrete lacks the damping needed for effective vibration control. Rubber aggregate concrete has shown promise for vibration mitigation, but how rubber particle size and replacement ratio govern damping mechanisms and thermal performance [...] Read more.
Mass concrete structures are subjected to long-term dynamic excitations, yet traditional concrete lacks the damping needed for effective vibration control. Rubber aggregate concrete has shown promise for vibration mitigation, but how rubber particle size and replacement ratio govern damping mechanisms and thermal performance in mass concrete remains unclear. Here we study rubber aggregate concrete with two particle sizes (40-mesh and 100-mesh) at 5%, 10%, and 20% sand replacement, combining mechanical, thermal, and dynamic testing with multi-scale microstructural characterization including FTIR, MIP, and nanoindentation. The damping ratio increased by up to 110% (from 1.43% to 3.01%), the adiabatic temperature rise decreased by 32%, and the linear expansion coefficient by 88%. Three damping mechanisms were identified: rubber viscoelasticity, interfacial friction at the weak rubber–mortar interface, and pore and micro-crack energy dissipation. Finer 100-mesh rubber outperformed coarser 40-mesh at higher replacement ratios due to a micro-filler effect that refined pore structure. RC-20-100 achieved 26.6 MPa at 90 days, adequate for non-primary structural elements. We recommend 20% fine rubber as the optimal balance of high damping, thermal crack mitigation, and adequate strength for vibration-controlled mass concrete applications. Full article
(This article belongs to the Special Issue Advanced Research on Concrete Materials in Construction)
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21 pages, 3989 KB  
Article
Thermal Deformation of External Wall Insulation Systems Using EPS, XPS and PU Boards: A Combined Numerical and Experimental Study
by Linlin Li, Jiayou Liu, Siyu Li, Junhao Song, Xin Li and Jingyang Li
Buildings 2026, 16(13), 2599; https://doi.org/10.3390/buildings16132599 - 29 Jun 2026
Cited by 1 | Viewed by 349
Abstract
Under extreme steady-state temperature gradients, external thermal insulation composite systems (ETICSs) are prone to thermal deformation, which can cause mortar cracking, hollowing, and even delamination and detachment of insulation boards, thus degrading building envelope performance and threatening structural and personal safety. In this [...] Read more.
Under extreme steady-state temperature gradients, external thermal insulation composite systems (ETICSs) are prone to thermal deformation, which can cause mortar cracking, hollowing, and even delamination and detachment of insulation boards, thus degrading building envelope performance and threatening structural and personal safety. In this study, a combined method of numerical simulation using ANSYS software and experimental testing was adopted to investigate the thermal deformation characteristics of three commonly used insulation materials: Expanded Polystyrene (EPS), Extruded Polystyrene (XPS), and Polyurethane (PU). The effects of temperature difference from 10 °C to 30 °C, insulation board thickness from 30 mm to 100 mm, and surface mortar thickness from 5 mm to 10 mm on strain distribution and deformation mechanism were systematically analyzed. Experimental validation showed good agreement with the simulation results, quantified by an estimated relative error of less than 15% across the investigated insulation thicknesses and steady-state temperature conditions. The results indicate that the strains of EPS, XPS, and PU boards all increase significantly as the temperature difference across the board rises. Under outdoor temperatures of 30 °C, 40 °C and 50 °C with a constant indoor temperature of 20 °C, the thickness-direction strain at the EPS–mortar interface increases by approximately 35% when the temperature difference increases from 10 °C to 30 °C. Increasing both insulation board thickness and mortar protective layer thickness effectively reduces thermal deformation. Specifically, when the EPS board thickness increases from 30 mm to 100 mm, the thickness-direction strain decreases by approximately 73%; and when the mortar thickness increases from 5 mm to 10 mm, the interfacial strain decreases by approximately 32%. Due to differences in linear expansion coefficients, the three insulation materials exhibit distinctly different thermal deformation behaviors, with the thickness-direction strain following the order EPS > XPS > PU. These findings provide a theoretical basis and data support for material selection, structural optimization, and safety design of external wall insulation systems. Full article
(This article belongs to the Topic Sustainable Building Materials)
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26 pages, 4419 KB  
Article
Regulatory Gap in Fenestration Thermal Performance: Integrating Linear Thermal Transmittance into Energy Codes
by Muhammad Tayyab Naqash and Antonio Formisano
Sustainability 2026, 18(12), 6111; https://doi.org/10.3390/su18126111 - 14 Jun 2026
Viewed by 502
Abstract
Fenestration systems play a critical role in building thermal performance, particularly in cooling-dominated climates where envelope inefficiencies directly amplify electricity demand. In Saudi Arabia and other Gulf Cooperation Council (GCC) countries, cooling accounts for the majority of building energy consumption. Nevertheless, the facade [...] Read more.
Fenestration systems play a critical role in building thermal performance, particularly in cooling-dominated climates where envelope inefficiencies directly amplify electricity demand. In Saudi Arabia and other Gulf Cooperation Council (GCC) countries, cooling accounts for the majority of building energy consumption. Nevertheless, the facade and insulated glass industries are experiencing rapid market expansion. Despite this technological evolution, prevailing regulatory frameworks, including the Saudi Building Code Energy Conservation Requirements (SBC 601), ASHRAE 90.1, and the International Energy Conservation Code (IECC), primarily rely on area-weighted U-values and solar heat gain coefficients (SHGCs) without explicitly integrating multidimensional thermal bridge effects such as linear thermal transmittance (ψ). This paper examines the omission of ψ from current energy compliance systems, evaluates its implications in cooling-dominated climates, and proposes a phased regulatory integration pathway aligned with sustainability objectives under Vision 2030. Literature reports indicate that thermal bridges may increase cooling loads by up to 25% and total building energy use by 5–30%, depending on climate severity and façade configuration. The findings highlight the need to transition from simplified prescriptive compliance toward a physics-informed governance capable of addressing evolving facade complexity in hot-arid environments. The proposed framework offers a systematic pathway for integrating linear thermal transmittance requirements while supporting regional sustainability goals and advancing high-performance building technologies. Full article
(This article belongs to the Section Sustainable Engineering and Science)
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22 pages, 16079 KB  
Article
Effect of Elevated Temperature on the Deformation Behaviors of Early-Age Concrete
by Jianguo Li, Guanglin Yuan and Qingtao Li
Buildings 2026, 16(11), 2102; https://doi.org/10.3390/buildings16112102 - 25 May 2026
Viewed by 309
Abstract
Concrete structures are vulnerable to fire-induced damage throughout their service life, with high-temperature exposure presenting a critical safety hazard. This study addresses the critical safety risks posed by fire-induced damage in concrete structures, particularly focusing on the distinct behavioral differences between early-age and [...] Read more.
Concrete structures are vulnerable to fire-induced damage throughout their service life, with high-temperature exposure presenting a critical safety hazard. This study addresses the critical safety risks posed by fire-induced damage in concrete structures, particularly focusing on the distinct behavioral differences between early-age and mature concrete during both heating and cooling. To investigate these variations, concrete specimens cured for 3, 14, 28, 60, and 90 days were subjected to deformation tests and heated to target temperatures ranging from 100 to 800 °C. Key parameters, including compressive strength, mass loss, and linear expansion rate, were measured. The results show that the linear expansion rate and thermal expansion coefficient increased with temperature at all ages, with residual linear expansion rates at 800 °C ranging from 0.49% to 0.55%, decreasing slightly with age. While compressive strength was higher in older specimens at room temperature, it became similar across ages after exposure to high temperatures, especially above 500 °C. Notably, constant-temperature exposure significantly influenced the deformation behavior. These findings suggest that fire resistance assessments should account for concrete age and, more importantly, the effects of sustained high-temperature exposure, which critically alter deformation patterns and residual properties. Full article
(This article belongs to the Section Building Materials, and Repair & Renovation)
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69 pages, 46804 KB  
Article
Colorless Polyimides Derived from Novel Role-Dividing Spiro-Type Monomers: Strategies to Overcome the Trade-Off Between Low Linear Coefficients of Thermal Expansion and Low Thickness-Direction Birefringence Without Fillers
by Masatoshi Hasegawa, Yoshihiko Terada, Ko Nagahaba, Soichi Tsukuda, Toya Ikuma, Hikaru Sugihara, Ryosuke Masaka, Shinya Takahashi, Junichi Ishii and Takao Miwa
Polymers 2026, 18(9), 1108; https://doi.org/10.3390/polym18091108 - 30 Apr 2026
Cited by 1 | Viewed by 989
Abstract
This study presents unique polymeric materials applicable to plastic substrates for use in flexible-display devices that overcome the trade-off between low linear coefficients of thermal expansion (CTE) and low thickness-direction birefringence (Δnth) while combining a very high Tg, [...] Read more.
This study presents unique polymeric materials applicable to plastic substrates for use in flexible-display devices that overcome the trade-off between low linear coefficients of thermal expansion (CTE) and low thickness-direction birefringence (Δnth) while combining a very high Tg, sufficiently high thermal stability, excellent optical transparency, good solubility, and minimum-required ductility. Polyimide (PI) films obtained from 1,2,3,4-cyclobutanetetracarboxylic dianhydride (CBDA) with 2,2′-bis(trifluoromethyl)benzidine (TFMB) under different conditions resulted in widely varying CTE values and provided a clear CTE–Δnth correlation, which can be regarded as a virtual lower boundary in the CTE–Δnth relationship for various PI systems. The pristine CBDA/TFMB and CpODA/TFMB (CpODA = norbornane-2-spiro-α-cyclopentanone-α′-spiro-2″-norbornane-5,5″,6,6″-tetracarboxylic dianhydride) systems were modified using numerous specifically designed monomers, i.e., a vertical-alignment-type liquid-crystalline diamine and cardo-type and spiro-type monomers. However, it was very challenging to overcome the trade-off between low CTE and low Δnth, that is, to significantly exceed this lower boundary by modifying the pristine systems, while ensuring other target properties. One of the keys to achieving the present goal was compatibility with chemical imidization or one-pot polymerization processes (i.e., high solubility of the PIs), because these processes were more advantageous in reducing CTE and enhancing film transparency than the conventional two-step process. The modifications using phenyl-substituted xanthene-pendant 2,7-diaminofluorene and fluorene-pendant 2,3,6,7-xanthenetetracarboxylic dianhydride exhibited a prominent effect on overcoming the trade-off without the help of any fillers, while combining other excellent target properties. Polarized FT-IR difference spectra measured at varying incidence angles suggested that these side groups, which are connected perpendicularly to the PI main chains, align in the Z-direction, rationalizing the observed prominent effect. Thus, unique high-temperature transparent materials applicable to plastic substrates were successfully obtained in this study. Full article
(This article belongs to the Section Polymer Chemistry)
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13 pages, 2560 KB  
Article
Preparation and Properties Study of a Thermal Conductive Silicone Adhesive Applied in Advanced Packaging
by Yuwen Xu, Liangjun Liu, Wenfei Wang, Minghua Jiang, Haibing Yang, Tingxin Chen and Kun Jia
Micromachines 2026, 17(4), 394; https://doi.org/10.3390/mi17040394 - 25 Mar 2026
Cited by 1 | Viewed by 1120
Abstract
In 2.5D/3D stacked advanced packaging, thermal conductive silicone adhesives are widely employed to achieve structural bonding and efficient heat dissipation. In this study, one thermal conductive silicone adhesive was prepared using medium viscosity vinyl silicone oil, hydrogen-containing silicone oil, and micron-sized alumina powder [...] Read more.
In 2.5D/3D stacked advanced packaging, thermal conductive silicone adhesives are widely employed to achieve structural bonding and efficient heat dissipation. In this study, one thermal conductive silicone adhesive was prepared using medium viscosity vinyl silicone oil, hydrogen-containing silicone oil, and micron-sized alumina powder as the primary components. The results demonstrated that the adhesive exhibited excellent thermal and mechanical performance. Specifically, its thermal decomposition temperature exceeded 400 °C, the thermal conductivity reached over 1.80 W·m−1·K−1, and the thermal resistance was below 12.0 °C·cm2·W−1. The shear strength exceeded 5.00 MPa. Furthermore, after exposure to an unbiased highly accelerated stress test for 384 h, 1000 thermal cycles, and thermal aging for 1000 h, the adhesive maintained stable thermal conductivity and mechanical properties. The thermal conductivity remained above 1.70 W·m−1·K−1, and the shear strength remained higher than 5.00 MPa. In addition, the tensile modulus was maintained below 100 MPa, and the coefficient of linear thermal expansion was less than 160 ppm·°C−1. Overall, the comprehensive performance of the adhesive satisfies the reliability requirements for advanced packaging substrates and heat dissipation lid assemblies. Full article
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16 pages, 1782 KB  
Article
Charge Transport and Thermoelectric Properties of Bornite with Fe-Site Off-Stoichiometry
by Hyemin Oh, Seungmin Lee, Hyeon-Sik O and Il-Ho Kim
Materials 2026, 19(6), 1252; https://doi.org/10.3390/ma19061252 - 22 Mar 2026
Cited by 1 | Viewed by 457
Abstract
The effects of Fe non-stoichiometry on crystal structure, microstructural evolution, and thermoelectric transport properties were systematically investigated in bornite (Cu5Fe1+yS4; −0.06 ≤ y ≤ 0.06) synthesized by mechanical alloying followed by hot pressing. X-ray diffraction analysis confirmed [...] Read more.
The effects of Fe non-stoichiometry on crystal structure, microstructural evolution, and thermoelectric transport properties were systematically investigated in bornite (Cu5Fe1+yS4; −0.06 ≤ y ≤ 0.06) synthesized by mechanical alloying followed by hot pressing. X-ray diffraction analysis confirmed the formation of a single-phase orthorhombic bornite structure over the entire composition range. Anisotropic lattice distortion was observed with increasing Fe non-stoichiometry, manifested as contraction along the a-axis and expansion along the b- and c-axes, with a non-linear dependence on composition. Crystallite sizes estimated from Lorentzian peak fitting increased from 64.1 nm for the stoichiometric composition to 70.6–76.3 nm for Fe-deficient samples and 73.2–90.9 nm for Fe-excess samples. Hall-effect measurements revealed p-type semiconducting behavior for the stoichiometric composition, degenerate p-type transport with increased hole concentration under Fe-deficient conditions, and a transition to n-type behavior with reduced carrier mobility under Fe-excess conditions. While Fe-deficient samples retained high electrical conductivity and positive Seebeck coefficients, Fe-excess samples exhibited negative Seebeck coefficients at low temperatures with sign reversal at elevated temperatures. As a consequence, the power factor of Fe-deficient samples was enhanced by approximately 20–30% relative to the stoichiometric composition. In addition, the total thermal conductivity remained below 0.8 W·m−1·K−1 for all samples, and Fe non-stoichiometry effectively suppressed lattice thermal conductivity. Consequently, the Cu5Fe0.94S4 composition achieved a maximum dimensionless figure of merit of ZT = 0.61 at 673 K, representing a performance enhancement of approximately 30–70% compared with the stoichiometric composition (ZT = 0.36 at 673 K and 0.47 at 723 K). Full article
(This article belongs to the Special Issue Advanced Thermoelectric Materials and Micro/Nanoscale Heat Transfer)
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15 pages, 6259 KB  
Article
Development of Bio-Based Thermosetting Resins from Maltodextrin–Itaconate Systems Toward Styrene-Free Unsaturated Polyesters
by Naoki Wada, Ryota Saito and Kenji Takahashi
Polymers 2026, 18(5), 645; https://doi.org/10.3390/polym18050645 - 6 Mar 2026
Viewed by 825
Abstract
The transition to sustainable thermosetting resins is frequently hindered by the trade-off between high bio-based content and processability. This study reports a novel strategy in developing a highly bio-based, styrene-free unsaturated polyester resin (UPR) by leveraging maltodextrin-derived mixed esters dissolved in dimethyl itaconate [...] Read more.
The transition to sustainable thermosetting resins is frequently hindered by the trade-off between high bio-based content and processability. This study reports a novel strategy in developing a highly bio-based, styrene-free unsaturated polyester resin (UPR) by leveraging maltodextrin-derived mixed esters dissolved in dimethyl itaconate (DMI). Unlike conventional polysaccharide-based systems that suffer from extreme viscosity, our functionalized prepolymer–DMI system achieves a low-viscosity curing solution without requiring petroleum-derived diluents such as styrene. Fourier-transform infrared spectroscopy confirmed the formation of a robust crosslinked network via the complete consumption of C=C bonds. Consequently, the cured resin exhibits exceptional thermal and mechanical performance, outperforming many existing bio-based analogs: a glass transition temperature (Tg) reaching 141 °C, a decomposition onset near 250 °C, and superior dimensional stability with a linear thermal expansion coefficient as low as 77 ppm/°C. Demonstrating a fully renewable, easy-to-process formulation with a flexural strength of 44 MPa, this work provides a design template for the next generation of high-performance, eco-friendly industrial thermosets. Full article
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12 pages, 3106 KB  
Article
Synthesis of Benzocyclobutene-Capping Liquid Crystalline Poly(ester imide)s with Low Coefficient of Thermal Expansion and Dielectric Constant
by Shengtao Pan, Wenhu Wu, Xinfang Wang, Huan Guan, Huaguang Yu, Jiyan Liu, Zuogang Huang and Xueqing Liu
Polymers 2026, 18(5), 604; https://doi.org/10.3390/polym18050604 - 28 Feb 2026
Viewed by 1322
Abstract
Liquid crystalline poly(ester imide)s (LCPEIs) were synthesized by solution polymerization from 4-hydroxybenzoic acid (4-HBA), 6-hydroxy-2-naphthoic acid (HNA) and N-(3-carboxyphenyl)-4-hydroxyphthalimide (3-CHP), with the capping groups of benzocyclobutene (BCB)-containing compounds (BCB-HP for phenolic hydroxyl group and BCB-CP for aromatic carboxylic acid). Subsequent cross-linking of [...] Read more.
Liquid crystalline poly(ester imide)s (LCPEIs) were synthesized by solution polymerization from 4-hydroxybenzoic acid (4-HBA), 6-hydroxy-2-naphthoic acid (HNA) and N-(3-carboxyphenyl)-4-hydroxyphthalimide (3-CHP), with the capping groups of benzocyclobutene (BCB)-containing compounds (BCB-HP for phenolic hydroxyl group and BCB-CP for aromatic carboxylic acid). Subsequent cross-linking of the BCB capping groups upon hot pressing afforded the cured LCPEI films. Optimal properties of these films were achieved by adjusting the capping BCB-HP/BCB-CP contents.These LCPEIs showed favorable thermal properties with a relatively high glass transition temperature (Tg, 137–167 °C) and low melting temperature (Tm, 186–194 °C). With the increase in BCB capping content, the tensile modulus, tensile strength, and coefficient of thermal expansion (CTE) exhibited a non-linear tendency of first decreasing and then increasing. LCPEI-3.0 (3 mol% BCB) showed optimal performance: a relatively low CTE (20 × 10−6 K−1), a relatively high storage modulus (2.55 GPa), a moderate tensile modulus (2.65 GPa), a relatively low dielectric constant (Dk = 3.17) with low dielectric loss (Df = 0.0034) at 10 GHz, and excellent hydrophobicity (water contact angle = 133°). This improvement embodies an effective strategy to combine advantages of polyester, polyimide, and benzocyclobutene to achieve favorable and excellent comprehensive properties for convenient processability and practical application prospects. Full article
(This article belongs to the Section Polymer Membranes and Films)
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41 pages, 3028 KB  
Review
Coefficient of Linear Thermal Expansion of Polymers and Polymer Composites: A Comprehensive Review
by Alexander G. Khina, Denis P. Bulkatov, Ivan P. Storozhuk and Alexander P. Sokolov
Polymers 2025, 17(23), 3097; https://doi.org/10.3390/polym17233097 - 21 Nov 2025
Cited by 27 | Viewed by 7598
Abstract
This work presents a comprehensive literature review of the coefficient of linear thermal expansion (CLTE) of polymers and polymer composite materials (PCMs). It systematizes CLTE measurement methods for isotropic and anisotropic materials, including contact techniques such as dilatometry and thermomechanical analysis and non-contact [...] Read more.
This work presents a comprehensive literature review of the coefficient of linear thermal expansion (CLTE) of polymers and polymer composite materials (PCMs). It systematizes CLTE measurement methods for isotropic and anisotropic materials, including contact techniques such as dilatometry and thermomechanical analysis and non-contact methods such as digital image correlation, laser interferometry, diffraction-based techniques, and strain-gauge methods, with attention to their accuracy and fields of applicability. Furthermore, the review describes the principal mathemaical modeling approaches used to predict the CLTE of polymers and PCMs. The review also provides a comparative analysis of CLTE values for a broad range of thermoplastics (commodity, engineering, and high-performance grades) and thermosets, identifying the key factors that govern CLTE, such as the transition from the glassy to the viscous-flow state, the presence and anisotropy of a crystalline phase, and related structure–property effects. Special consideration is given to the factors determining the CLTE of polymer composites, including the properties of the polymer matrix, the nature, size, orientation and surface treatment of the filler, the architecture and reinforcement scheme of the composite, and the manufacturing process. The review also outlines application areas in which PCMs with controlled or reduced CLTE are required and illustrates these with specific examples. Thus, the article provides integrated view of the CLTE of polymers and PCMs, compiles reference data for CLTE values of various polymers and common composite fillers and offers practical recommendations for selecting polymer materials for fabricating goods that require high thermal dimensional stability. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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30 pages, 5072 KB  
Article
Temporal Analysis of Land Surface Temperature Variability and Urban Climate Dynamics: A Remote Sensing Use Case in Benguerir City, Morocco
by Mohamed Adou Sidi Almouctar, Jérôme Chenal, Rida Azmi, El Bachir Diop, Mohammed Hlal, Mariem Bounabi and Seyid Abdellahi Ebnou Abdem
Sustainability 2025, 17(21), 9719; https://doi.org/10.3390/su17219719 - 31 Oct 2025
Cited by 2 | Viewed by 1754
Abstract
Urbanization markedly influences the microclimatic conditions in semi-arid regions by elevating land surface temperatures (LST) and contributing to ecological degradation. This study examined the spatial and temporal evolution of LST and urban heat island (UHI) effects in Benguerir, Morocco, over a 30-year period [...] Read more.
Urbanization markedly influences the microclimatic conditions in semi-arid regions by elevating land surface temperatures (LST) and contributing to ecological degradation. This study examined the spatial and temporal evolution of LST and urban heat island (UHI) effects in Benguerir, Morocco, over a 30-year period (1994–2024), employing high-resolution satellite imagery and in situ sensor data. Urban expansion was quantified using thermal bands from Landsat imagery, the Normalized Difference Built-up Index (NDBI), and the Built-up Index (BU), whereas thermal comfort was evaluated through the Universal Thermal Climate Index (UTCI) and Predicted Mean Vote (PMV) using air temperature and humidity data collected via spatial sensor and the Sniffer Bike mobile sensor network. These urban transformations have intensified the UHI effect, resulting in a 29.34 °C increase in mean LST to 41.82 °C in 2024 across built-up areas. Statistical modeling revealed strong linear relationships between LST and urban indices, with R2 values ranging from 0.93 to 0.96, and correlation coefficients around 0.98 (all p-values < 0.001), indicating a reliable model fit. Furthermore, the analysis of thermal comfort trends underscores urbanization’s impact on human well-being. In 1994, 34.2% of the population experienced slight warmth and 65.8% experienced hot conditions. By 2024, conditions had shifted dramatically, with 76.7% experiencing hot conditions and 16.2% exposed to very hot conditions, leaving only 7.1% in the slight warmth category. These findings highlight the urgent need for adaptive urban planning strategies. The implementation of urban greening initiatives, the use of reflective materials, and the integration of data-driven planning approaches are essential to mitigate thermal stress and enhance urban resilience. Leveraging climate modeling and spatial analytics can support the identification of high-risk zones and inform targeted interventions to effectively address the escalating UHI phenomenon. Full article
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16 pages, 13804 KB  
Article
The Effect of Cobalt Incorporation on the Microstructure and Properties of Cu(Co) Alloys for Use in Hybrid Bonding
by Sarabjot Singh and Kathleen Dunn
Metals 2025, 15(9), 1023; https://doi.org/10.3390/met15091023 - 15 Sep 2025
Viewed by 1667
Abstract
In this study, the properties of Cu(Co) alloy films were investigated to assess their utility as an alternative material for interconnections in hybrid bonding applications. Thin films of Cu(Co) were deposited using electrochemical deposition in a standard sulfate-based electrolyte. X-ray photoelectron spectroscopy (XPS) [...] Read more.
In this study, the properties of Cu(Co) alloy films were investigated to assess their utility as an alternative material for interconnections in hybrid bonding applications. Thin films of Cu(Co) were deposited using electrochemical deposition in a standard sulfate-based electrolyte. X-ray photoelectron spectroscopy (XPS) of the films revealed that an increasing current density during deposition resulted in an increase in cobalt concentration. Bright-field scanning transmission electron microscopy (STEM) coupled with energy-dispersive x-ray spectroscopy (EDS) was used to visualize the fine-grained microstructure and confirmed grain boundary segregation of cobalt in the films. X-ray diffraction with a heated stage determined that the coefficient of thermal expansion (CTE) increased linearly with increasing cobalt content, from 17.5 ppm/K for pure copper to a maximum of 27.5 ppm/K for a film containing 24 at.% Co. Nanoindentation experiments found that the mechanical properties depended non-linearly on composition, with hardness increasing from 3.5 GPa for a 0% cobalt film to a maximum of 4.5 GPa (24 at.% Co) and the Young’s modulus increasing from 118 GPa to 214 GPa, respectively. Four-point probe electrical measurements confirmed the expected linear increase in resistivity as Co content increased. Since electrical and mechanical properties have differing dependences on the film composition, an optimal alloy composition that balances an acceptable increase in resistance with improved mechanical properties could enable more reliable, low-temperature bonding solutions in advanced microelectronic devices. Full article
(This article belongs to the Special Issue Solidification and Microstructure of Metallic Alloys)
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19 pages, 4799 KB  
Article
Durability of Basalt- and Glass Fiber-Reinforced Polymers: Influence of Internal Stresses, Mass Loss Modeling, and Mechanical/Thermomechanical Properties Under Extreme Cold Climate Exposure
by Anatoly K. Kychkin, Oleg V. Startsev, Mikhail P. Lebedev, Anatoly S. Krotov, Aisen A. Kychkin and Anna A. Gavrilieva
Polymers 2025, 17(18), 2457; https://doi.org/10.3390/polym17182457 - 11 Sep 2025
Cited by 4 | Viewed by 1623
Abstract
The durability of basalt fiber-reinforced polymer (BFRP) and glass fiber-reinforced polymer (GFRP) composites was evaluated under extreme cold conditions in Yakutsk (54 to +36 °C. Laminates (18 layers, epoxy CYD-128) were exposed outdoors for three years. Mechanical testing showed tensile [...] Read more.
The durability of basalt fiber-reinforced polymer (BFRP) and glass fiber-reinforced polymer (GFRP) composites was evaluated under extreme cold conditions in Yakutsk (54 to +36 °C. Laminates (18 layers, epoxy CYD-128) were exposed outdoors for three years. Mechanical testing showed tensile strength and modulus reductions of 22–32% for GFRP, compared with only 6–12% for BFRP. Dynamic mechanical analysis indicated that the glass transition temperature decreased by 11–14 °C in GFRP and 4–6 °C in BFRP. Mass loss kinetics were studied on specimens of different sizes (10 × 10, 20 × 20, and 40 × 40 mm) over 405 days. Seasonal sorption ranged between 0.01–0.19%, while long-term degradation followed a Fickian law with diffusion coefficients of degradation products from 1×104 to 0.29mm2/day. A diffusion-based model was proposed, where total mass change is represented as the superposition of reversible sorption and irreversible degradation. The model accurately reproduced experimental trends, highlighting the higher resistance of BFRP. Surface morphology analysis revealed matrix erosion and microcracking on exposed surfaces, with average roughness increasing from 1.61–5.61 µm to 5.86–11.73 µm. Thermomechanical analysis confirmed that BFRP maintained more stable coefficients of linear thermal expansion (60 to 100 °C) than GFRP, reducing thermally induced stresses during seasonal cycles. These findings demonstrate the superior stability of BFRP compared with GFRP under cold-climate exposure. Comparison of experimental results with mathematical modeling demonstrated that the primary cause of polymer matrix degradation is the action of abrupt internal stresses arising during thermal cycling under extreme cold climate conditions. Full article
(This article belongs to the Special Issue Degradation and Stability of Polymer-Based Systems: 2nd Edition)
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20 pages, 4388 KB  
Article
Investigation of Cryogenic Mechanical Performance of Epoxy Resin and Carbon Fibre-Reinforced Polymer Composites for Cryo-Compressed Hydrogen Storage Onboard Gas Vessels
by Liangliang Qi, Keqing Wang, Zhoutian Ge, Zhuangzhuang Cao, Peiyu Hu, Yuhang He, Sohail Yasin and Jianfeng Shi
Polymers 2025, 17(17), 2296; https://doi.org/10.3390/polym17172296 - 25 Aug 2025
Cited by 15 | Viewed by 3071
Abstract
To address the brittle matrix failure frequently observed in filament-wound composite layers of onboard pressure vessels operating under cryogenic and high-pressure conditions, we studied a bisphenol-A epoxy resin (DGEBA) system modified with polyetheramine (T5000) and 3,4-Epoxycyclohexylmethyl 3′,4′-epoxycyclohexanecarboxylate (CY179). The curing and rheological behavior [...] Read more.
To address the brittle matrix failure frequently observed in filament-wound composite layers of onboard pressure vessels operating under cryogenic and high-pressure conditions, we studied a bisphenol-A epoxy resin (DGEBA) system modified with polyetheramine (T5000) and 3,4-Epoxycyclohexylmethyl 3′,4′-epoxycyclohexanecarboxylate (CY179). The curing and rheological behavior of the modified resin were first evaluated, revealing a favorable processing, with viscosity suitable for wet-filament winding. Subsequently, its coefficient of thermal expansion (CTE) and tensile properties were characterized over the 300 K–90 K range, demonstrating a linear increase in elastic modulus and tensile strength with decreasing temperature. Carbon fibre-reinforced polymer composites (CFRP) were then fabricated using this resin system, and both longitudinal and transverse tensile tests, along with microscopic fracture surface analyses, were conducted. The results showed that CFRP-0° specimens exhibited an initial increase followed by a decrease in elastic modulus with decreasing temperature, whereas CFRP-90° specimens demonstrated pronounced cryogenic strengthening, with tensile strength and modulus enhanced by 52.2% and 82.4%, respectively. The findings provide comprehensive properties for the studied resin system and its CFRP under room temperature (RT) to cryogenic conditions, offering a basis for the design and engineering of cryo-compressed hydrogen storage vessels. Full article
(This article belongs to the Section Polymer Composites and Nanocomposites)
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9 pages, 3245 KB  
Communication
Effect of HfC Content on the Elevated-Temperature Ablation Behavior of W-HfC Composites
by Boyuan Zheng, Chaoqian Song, Yidong Wu, Zhong Du, Liye Du, Baohong Zhang and Xidong Hui
Metals 2025, 15(8), 925; https://doi.org/10.3390/met15080925 - 21 Aug 2025
Cited by 2 | Viewed by 1337
Abstract
The effects of HfC content on the ablation resistance of W-HfC composites were systematically studied. The oxy-acetylene flame ablation test was conducted at 2800 °C. Post-ablation samples were characterized via XRD, section morphology, and EDS. W-10HfC showed the best ablation resistance, with a [...] Read more.
The effects of HfC content on the ablation resistance of W-HfC composites were systematically studied. The oxy-acetylene flame ablation test was conducted at 2800 °C. Post-ablation samples were characterized via XRD, section morphology, and EDS. W-10HfC showed the best ablation resistance, with a linear ablation rate of just 0.0175 mm/s. This enhanced performance is attributed to the formation of a dense HfW2O8 oxide layer with negative thermal expansion properties, reinforced by uniformly dispersed blocky HfO2 particles. However, excessive HfC content induces a stratified oxide structure. The thermal expansion coefficient mismatch between HfW2O8 and HfO2 causes microcrack formation, ultimately degrading ablation resistance. These findings establish critical guidelines for HfC content optimization in W-HfC composite design. Full article
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