Search Results (79)

Conductive hydrogel strain sensors using poly(3,4-ethylenedioxythiophene) (PEDOT) as fillers are rapidly advancing and are emerging as candidates for monitoring devices such as wearable electronic skin. However, due to limitations such as low elongation and high hysteresis, it is difficult to fully leverage its promising sensor properties in practical applications. In this study, we synthesized flake-like PEDOT particles (FP particles) and used Polyacrylamide (PAM) as the hydrogel matrix to fabricate a conductive hydrogel strain sensor. These particles were obtained by grinding PEDOT particles prepared via a template-free method. After swelling with ethylene glycol (EG) and assembly with polyvinyl alcohol (PVA), the FP particles become porous and contain many hydroxyl groups. This design enables the adsorption of acrylamide (AM) monomers within FP particles, facilitating the in situ polymerization of PAM onto the PEDOT/PVA chains, thereby yielding a dual-network structure with strong entanglements. This gives the sensor high elongation and very low hysteresis. In addition, it offers favorable sensor performance, including high sensitivity, high repeatability, and reliability. This strain sensor can be used in wearable electronic skin applications for facial monitoring and motion detection. Full article

SiO_x anodes are highly promising for next-generation lithium-ion batteries due to their superior theoretical capacity. However, issues such as drastic volume expansion and low initial Coulombic efficiency (ICE) impede their practical use. While macroporous architectures can mitigate these challenges, traditional fabrication often depends on tedious hard templating methods and significant organic solvent consumption. In this work, we report a sustainable, emulsion-self-templated and organic solvent-free strategy to synthesize a carbon-coated 3D macroporous SiO_x/C composite (3DM-SiO_x/C@C). Our approach uniquely integrates radical polymerization with a water-in-oil emulsion and sol–gel process, followed by chemical vapor deposition (CVD). The 3D macroporous framework is generated via in-situ emulsion droplets acting as self-templates, effectively eliminating the need for external sacrificial templates and toxic etchants. Notably, this organic solvent-free process achieves an exceptional precursor to (precursor + organic solvent) mass ratio of 1.0, contrasting sharply with conventional methods (0.0044–0.17). The resulting hierarchical structure, characterized by interconnected macropores and a uniform carbon coating, significantly enhances structural integrity and electronic conductivity. Electrochemical evaluations reveal that 3DM-SiO_x/C@C exhibits an improved ICE of 74.32% and long-term cycling stability even at a high current density of 1.0 A g⁻¹ compared to non-porous and uncoated counterparts. This integrated synthesis offers a green and scalable pathway for developing high-performance silicon-based anodes for large-scale energy storage. Full article

Conventional strategies for synthesizing porous structures generally depend on template-based methods, which involve not only excessive consumption of templating agents but also the use of hazardous chemicals, such as hydrofluoric acid or strong alkalis. Therefore, designing an effective and convenient strategy to fabricate porous SnO₂ is of significant practical relevance. Herein, we developed a top-down strategy to fabricate SnO₂ electrode via a thermal oxidation gas-release route, resulting in a bulk 3D hierarchical architecture with interconnected porous channels. Employing a bottom-up strategy, the gel precursors of these porous SnO₂ materials were synthesized on a large scale via a simple, surfactant- and template-free route, in accordance with green chemistry principles. The results show that the porous SnO₂(300) electrode materials possess a high specific surface area and exhibit favorable electrochemical energy-storage performance, achieving a high specific capacitance of 267.31 F g⁻¹ at a current density of 1 A g⁻¹. Furthermore, based on the gel electrolyte of PVA/KOH, an asymmetric supercapacitor device assembled using porous SnO₂(300) materials as the positive electrode and activated carbon as the negative electrode (denoted as P-SnO₂//AC) achieves an energy density of 32.49 Wh kg⁻¹ at the power density of 718.97 W kg⁻¹. This work presents a simple, cost-effective, environmentally friendly and scalable approach to synthesize SnO₂ materials with an advanced structural design. Full article

Escherichia coli (E. coli) is a microorganism commonly found in water and food matrices, and its rapid and accurate detection is crucial for maintaining public health and ensuring food safety. However, traditional molecularly imprinted polymer (MIP) sensors often face challenges such as tedious template removal and prolonged sensing times. This study develops a label-free bacterial molecularly imprinted sensor that utilizes the synergistic effect of polypyrrole (PPy) and multi-walled carbon nanotubes (MWCNTs) to achieve highly sensitive detection of E. coli. Based on the large specific surface area and superior conductivity of MWCNTs, as well as the favorable electrochemical polymerization properties of PPy, a PPy/MWCNTs composite film was fabricated via a one-step electropolymerization process. The prepared sensor exhibited excellent kinetic characteristics, with a template removal time of only 15 min, and could be regenerated and used for subsequent detection within 30 min. Under optimized conditions, the biosensor showed a satisfactory linear response over the concentration range of 10²–10⁸ CFU/mL, with a low detection limit of 65 CFU/mL (3σ/S). Furthermore, recovery experiments conducted in tap water and lemon juice samples yielded satisfactory recoveries ranging from 87.1% to 114.8%, demonstrating the reliability and practical applicability of the proposed sensor for bacterial detection in real samples. This sensor offers advantages such as simple preparation, low material cost, and high sensitivity, providing a reliable and practical analytical platform for the rapid and reliable detection of bacteria. Full article

Hollow hydrogels are promising for flexible electronics and bioengineering, yet their fabrication is limited by sacrificial templates, specialized equipment, and complex engineering processes. Herein, a facile wet-spinning strategy is developed to fabricate sodium alginate (SA) hollow hydrogels. Extruding SA/CaCO₃ precursor suspension into an acidic coagulation bath induces simultaneous ionic cross-linking and in situ CO₂ generation, driving the self-formation of hollow tubular architectures with tunable morphologies, mechanical performance, macroscopic architecture, and functional properties. Moreover, the introduction of secondary cross-linking enhances the SA hydrogels’ water retention and resistance to freezing conditions. Utilizing their intrinsic ionic conductivity, the hollow hydrogels demonstrate outstanding sensing performance, enabling reliable detection of both large-amplitude limb motions and subtle muscle activity in the human body. Furthermore, hollow hydrogel tubes with diverse geometries can be readily fabricated by simply modifying the spinning mold, thereby broadening their potential applications. In vitro cytotoxicity assessments further confirm that the SA hollow hydrogels exhibit excellent biocompatibility with minimal cytotoxicity, satisfying the fundamental criteria for bioengineering applications. The combination of a simple yet controllable fabrication strategy with the intrinsic multifunctionality of the SA hollow tubes confers substantial potential for their deployment in bioengineering and flexible electronic applications. Full article

Low-dimensional lead-free metal halide perovskites have demonstrated excellent performance in indirect X-ray detectors; however, the imaging resolution remains limited due to the lack of effective scintillation waveguiding. In this work, array-structured scintillation screens were fabricated using anodic aluminum oxide (AAO) templates via a spatial confinement–assisted in situ growth strategy. The resulting directional optical confinement effect significantly enhances the scintillation performance of the screen. The fabricated Cs₃Cu₂Br_1.25I_3.75-AAO scintillator arrays achieve a spatial resolution of 14.10 lp/mm and a minimum detectable dose rate of 243 nGy/s under X-ray irradiation. In addition, the scintillator arrays exhibit excellent radiation stability, providing a reliable and cost-effective solution for high-resolution array-based X-ray imaging. Full article

Surface-imprinted polymer (SIP)-based biomimetic sensors are promising for direct whole-bacteria detection; however, the commonly used fabrication approach (micro-contact imprinting) often suffers from limited imprint density, heterogeneous template distribution, and poor reproducibility. Here, we introduce a photolithography-defined master stamp featuring E. coli mimics, enabling high-density, well-oriented cavity arrays (3 × 10⁷ imprints/cm²). Crucially, the cavity arrangement is engineered such that the SIP layer functions simultaneously as the bioreceptor and as a diffraction grating, enabling label-free optical quantification by reflectance changes without additional transduction layers. Finite-difference time-domain (FDTD) simulations are used to model and visualize the optical response upon bacterial binding. Proof-of-concept experiments using a differential two-well configuration confirm concentration-dependent detection of E. coli in PBS, demonstrating a sensitive, low-cost, and scalable sensing concept that can be readily extended to other bacterial targets by redesigning the photolithographic master. Full article

This study presents a channel-free, micro-well–template-assisted magnetic particle trapping method for efficient single-particle isolation without the need for microfluidic channels. Dual-surface silicon micro-well arrays were fabricated using photolithography, PE-CVD, and DRIE processes, featuring hydrophilic well interiors and hydrophobic outer surfaces to enhance trapping performance. The proposed method combines magnet-assisted sedimentation with rotational sweeping of a glass slide placed above the micro-well array, enabling rapid and uniform particle confinement within a 250 × 250 well array. Experimental results showed that the trapping efficiency increased with the well width and depth, achieving over 93.8% within three trapping cycles for optimized structures. High single-particle occupancy was obtained for wells of comparable size to the particle diameter, while deeper wells enabled stable trapping with minimal loss. The entire trapping process was completed within five minutes per cycle, demonstrating a rapid, simple, and scalable approach applicable to digital immunoassay systems for ultrasensitive biomolecule detection. Full article

Despite the substantial human health risks posed by ochratoxin A (OTA), a potent mycotoxin, simple, low-cost methods for its sensitive and selective detection in foods are lacking. To address this gap, we herein developed a label-free OTA aptasensor based on deoxyribonucleic acid (DNA)-scaffolded silver nanoclusters (AgNCs) with an intense red fluorescence. As the DNA template fragment used for AgNC fabrication was derived from the complementary sequence of the OTA aptamer (Apt-OTA), Apt-OTA complexed the AgNCs in the absence of OTA, quenching their fluorescence. OTA inhibited this quenching by strongly binding Apt-OTA and thus precluding its binding to the AgNCs. The OTA aptasensor exhibited a high selectivity and low detection limit (0.38 ng/mL), eliminating the need for expensive reagents, complicated pre-treatments, and advanced equipment, and was successfully used to quantify mycotoxins in food under real-life conditions, thus holding promise for mycotoxin control. Full article

Achieving precise veneer preparation is essential for optimal esthetic outcome and bonding strength. Advancements in digital technology enable the design and fabrication of stereolithographic templates to guide veneer preparation, significantly improving precision compared to conventional free-hand and silicone guide techniques. Therefore, this study outlines a digital workflow for designing and fabricating a series of Multijet-printed templates following the four essential steps of veneer preparation. The proposed workflow integrates virtual tooth preparation, virtual template design, and fabrication using an additive manufacturing approach and veneer preparation guided by the stackable Multijet-printed template. The result showed that the tooth reduction depth closely matched the required tooth reduction volume in three-dimensional accuracy analysis when using this innovative approach. This marks a transformative development in CAD/CAM dentistry, offering a more predictable and precise approach for veneer preparation, ultimately leading to improved clinical outcomes. Full article

Significant research has focused on cost–effective, highly active, and exceptionally stable non–noble metal electrocatalysts (NNMEs) to boost the performance of the oxygen reduction reaction (ORR). Of note, the development of design and synthesis of Fe–N–C electrocatalysts is essential but remains challenging. Herein, the Fe and N co–doped porous carbon material with a yolk–shell (YS) structure, termed SA–H₂TPyP@PDA–Fe (900), was fabricated by self–assembly of metal–free porphyrin as a yolk and polymerization of dopamine as a shell with an addition of iron salts, followed by the high–temperature pyrolysis and acid–leaching. As a result, active sites, like FeN₄ and N–doped C, within rich porous YS carbon structures, play an important role for ORR in an alkaline media. The SA–H₂TPyP@PDA–Fe (900) electrocatalyst shows positive ORR performances than those of SA–H₂TPyP (900) and SA–H₂TPyP@PDA (900), indicating the dominating function of the YS carbon structure decorated with Fe–based species. This efficient route of template–free–induced preparation of the YS structure discovers the design and synthesis of NNMEs for ORR. Full article

The rapid advancement of tactile electronic skin (E-skin) has highlighted the effectiveness of incorporating bionic, force-sensitive microstructures in order to enhance sensing performance. Among these, cilia-like microstructures with high aspect ratios, whose inspiration is mammalian hair and the lateral line system of fish, have attracted significant attention for their unique ability to enable E-skin to detect weak signals, even in extreme conditions. Herein, this review critically examines recent progress in the development of cilia-inspired bionic tactile E-skin, with a focus on columnar, conical and filiform microstructures, as well as their fabrication strategies, including template-based and template-free methods. The relationship between sensing performance and fabrication approaches is thoroughly analyzed, offering a framework for optimizing sensitivity and resilience. We also explore the applications of these systems across various fields, such as medical diagnostics, motion detection, human–machine interfaces, dexterous robotics, near-field communication, and perceptual decoupling systems. Finally, we provide insights into the pathways toward industrializing cilia-inspired bionic tactile E-skin, aiming to drive innovation and unlock the technology’s potential for future applications. Full article

In this study, a three-dimensional (3D) interconnected porous Ni/SiC skeleton (3D Ni/SiC) was synthesized by binder-free hydrogen bubble template-assisted electrodeposition in an electrolyte containing Ni²⁺ ions and SiC nanopowders. This 3D Ni/SiC skeleton served as a substrate for directly synthesizing nickel–cobalt layered double hydroxide (LDH) nanosheets via electrodeposition, allowing the formation of a nickel–cobalt LDH nanosheet-decorated 3D Ni/SiC skeleton (NiCo@3D Ni/SiC). The multiscale hierarchical structure of NiCo@3D Ni/SiC was attributed to the synergistic interaction between the pseudocapacitor (3D Ni skeleton and Ni–Co LDH) and electrochemical double-layer capacitor (SiC nanopowders). It provided a large specific surface area to expose numerous active Ni and Co sites for Faradaic redox reactions, resulting in an enhanced pseudocapacitance. The as-fabricated NiCo@3D Ni/SiC structure demonstrated excellent rate capability with a high areal capacitance of 1565 mF cm⁻² at a current density of 1 mA cm⁻². Additionally, symmetrical supercapacitor devices based on this structure successfully powered commercial light-emitting diodes, indicating the potential of as-fabricated NiCo@3D Ni/SiC in practical energy storage applications. Full article

Developing efficient anti-microbials for thoroughly addressing Salmonella contamination is essential for the improvement of food safety. Phage-built materials have shown great potential for biocontrol in environments. Due to challenges in delivery and stability, their widespread use has remained unattainable. Here, we have developed a honeycomb film template-based method for the high-throughput preparation of phage microgels. The honeycomb film template can be simply fabricated in a humid chamber based on a well-established breath figure method. The bacteriophage microgels can be further manufactured by dropping a pre-gelation solution containing bacteriophages into a honeycomb film template. This method can produce over 210,000 phage microgels in every square centimeter template with each microgel containing 1.04 × 10⁷ phages. They can kill 99.90% of the contaminated S. typhimurium 14,028 on chicken samples. This simple, heat-free, and solvent-free method can maintain the strong anti-bacterial efficiency of phages, which can expand the wide application of phage-built microgels for food decontamination. Full article

In this paper, we present an optimization of the planar manufacturing scheme for stretch-free, shape-induced metal interconnects to simplify fabrication with the aim of maximizing the flexibility in a structure regarding stress and strain. The formation of trenches between silicon islands is actively used in the lithographic process to create arc shape structures by spin coating resists into the trenches. The resulting resist form is used as a template for the metal lines, which are structured on top. Because this arc shape is beneficial for the flexibility of these bridges. The trench depth as a key parameter for the stress distribution is investigated by applying numerical simulations. The simulated results show that the increase in penetration depth of the metal bridge into the trench increases the tensile load which is converted into a shear force Q(x), that usually leads to increased strains the structure can generate. For the fabrication, the filling of the trenches with resists is optimized by varying the spin speed. Compared to theoretical resistance, the current–voltage measurements of the metal bridges show a similar behavior and almost every structural variation is capable of functioning as a flexible electrical interconnect in a complete island-bridge array. Full article